阅读说明：本技术 一种鸭胗自动开胗、清洗和磨胗生产装置 (Automatic gizzard opening, cleaning and gizzard grinding production device for duck gizzards ) 是由 李开亮 曹阳 于 2018-10-26 设计创作，主要内容包括：本发明揭示了一种鸭胗自动开胗、清洗和磨胗生产装置,包括电气控制系统,及均与电气控制系统相连的且彼此之间依次相连的开胗机构、清洗机构和磨胗机构,开胗机构、清洗机构和磨胗机构在电气控制系统的控制下,自动完成鸭胗的切割、自动清洗,自动磨掉鸭胗黄皮的操作,实现由现有的8人操作改进为保留2人摆放鸭胗,每条鸭屠宰线节省人工6人,大大降低了人力成本。(The invention discloses a device for automatically opening, cleaning and grinding gizzards of duck gizzards, which comprises an electrical control system, and a gizzard opening mechanism, a cleaning mechanism and a gizzard grinding mechanism which are connected with the electrical control system and are sequentially connected with one another, wherein the gizzard opening mechanism, the cleaning mechanism and the gizzard grinding mechanism automatically complete the cutting and automatic cleaning of the duck gizzards under the control of the electrical control system, the duck gizzard yellow skin is automatically ground, the duck gizzards are placed by reserving 2 people through the existing improvement of 8 people, 6 people are saved in each duck slaughtering line, and the labor cost is greatly reduced.)

1. The utility model provides a go up gizzard mechanism, its characterized in that, go up gizzard mechanism including going up gizzard frame and setting conveying mechanism, manipulator grab, height sensor, the cutting mechanism in the gizzard frame, manipulator grab sets up on conveying mechanism, takes the duck gizzard to pass through height sensor position department under conveying mechanism's drive, and reachs the cutting mechanism below, cutting mechanism basis height sensor's high signal descends corresponding height department and cuts the duck gizzard open.

2. The gizzard opening mechanism according to claim 1, wherein the conveying mechanism comprises a first driving wheel, a first driven wheel and a first chain wound outside the first driving wheel and the first driven wheel, the manipulator grab is fixed on the first chain, and the first chain drives the manipulator grab to move under the driving of the first driving wheel and the first driven wheel.

3. The gizzard opening mechanism according to claim 1, wherein the gizzard opening frame further comprises a guide assembly for guiding a mechanical hand to grasp for movement, the guide assembly comprises a guide rail and a slide way, the slide way is provided with a rising position and a falling position, and when the mechanical hand is moved to the rising position of the slide way, the mechanical hand is unfolded to grasp the gizzard so as to place the gizzard on the mechanical hand; when the duck gizzards move to the descending position of the slideway, the duck gizzards are held by hands.

4. The gizzard opening mechanism according to claim 1, wherein the cutting mechanism comprises a lifting motor and a cutting knife connected with the lifting motor, the lifting motor drives the cutting knife to be lifted to a corresponding height under the control of a height signal, and the gizzard opening mechanism is used for opening the gizzard.

5. The gizzard opening mechanism according to claim 1, further comprising a slide bar connecting the gizzard opening mechanism and the cleaning mechanism on the gizzard opening frame, wherein the cut gizzard is slid into the cleaning mechanism from the slide bar for cleaning.

6. An automatic duck gizzard opening, cleaning and gizzard grinding production device is characterized by comprising the gizzard opening mechanism of any one of claims 1-5.

7. The automatic duck gizzard opening, cleaning and gizzard grinding production device according to claim 6, which comprises an electrical control system, and a gizzard opening mechanism, a cleaning mechanism and a gizzard grinding mechanism which are connected with the electrical control system and are sequentially connected with one another.

Technical Field

The invention relates to duck gizzard processing equipment, in particular to a device for automatically opening, cleaning and grinding duck gizzards.

Background

At present the automatic cutout of duck gizzard, the washing, grind the wampee process, each slaughter the factory and all accomplish by manual operation semi-automatic equipment, some producers use semi-automatic cleaning equipment and grind the wampee equipment, need the manual work to put into cleaning equipment with the duck gizzard, cleaning equipment is spiral basin mode, and grind the wampee and also realize grinding the wampee by the manual work on pressing the emery wheel on the equipment with the duck gizzard, manual operation grinds duck gizzard wampee, every slaughters line needs cutting duck gizzard 4 people, grind wampee operation workman 4 people, totally 8 people, low in production efficiency, and the cost of labor is more and more high.

Disclosure of Invention

The invention aims to overcome the defects of the prior art and provides a device for automatically opening, cleaning and grinding gizzards of duck gizzards.

In order to achieve the purpose, the invention provides the following technical scheme: an automatic duck gizzard opening, cleaning and gizzard grinding production device comprises an electrical control system, and a gizzard opening mechanism, a cleaning mechanism and a gizzard grinding mechanism which are connected with the electrical control system and are sequentially connected with each other,

the gizzard opening mechanism comprises a gizzard opening frame, a conveying mechanism, a mechanical hand grab, a height sensor and a cutting mechanism, wherein the conveying mechanism, the mechanical hand grab, the height sensor and the cutting mechanism are arranged on the gizzard opening frame;

the cleaning mechanism comprises a cleaning frame, a duck gizzard supporting shaft arranged on the cleaning frame, a group of duck gizzard pushing mechanisms and a rolling brushing mechanism, wherein the duck gizzard supporting shaft is positioned between the duck gizzard pushing mechanisms and used for supporting the cut duck gizzards, and the duck gizzards on the duck gizzard supporting shaft are pushed by the duck gizzard pushing mechanisms to the rolling brushing mechanism to clean impurities inside the duck gizzards;

the gizzard grinding mechanism comprises a gizzard grinding frame, a turntable mechanism and a gizzard grinding wheel mechanism, wherein the turntable mechanism and the gizzard grinding wheel mechanism are arranged on the gizzard grinding frame, the turntable mechanism comprises a plurality of duck gizzard grooves used for placing cleaned duck gizzards, and the turntable mechanism drives the duck gizzards on the duck gizzard grooves to grind the duck gizzard yellow skin at the gizzard grinding wheel mechanism.

Preferably, the conveying mechanism comprises a first driving wheel, a first driven wheel and a first chain wound outside the first driving wheel and the first driven wheel, the manipulator grab is fixed on the first chain, and the first chain drives the manipulator grab to move under the driving of the first driving wheel and the first driven wheel.

Preferably, the gizzard opening frame further comprises a guide assembly for guiding the mechanical hand to grab the gizzard, the guide assembly comprises a guide rail and a slide way, the slide way is provided with a rising position and a falling position, and the mechanical hand grab is unfolded to grab the gizzard when moving to the rising position of the slide way so as to place the gizzard on the mechanical hand grab; when the duck gizzards move to the descending position of the slideway, the duck gizzards are held by hands.

Preferably, the cutting mechanism include lifting motor and with the cutting knife that lifting motor links to each other, lifting motor drives the cutting knife and goes up and down to corresponding height under the control of height signal, cuts the duck gizzard open.

Preferably, the gizzard opening frame further comprises a sliding rod for connecting the gizzard opening mechanism and the cleaning mechanism, and the cut duck gizzards are slid into the cleaning mechanism from the sliding rod to be cleaned.

Preferably, a set of duck gizzard push mechanism includes chain drive motor, a pair of relative rotation's first gear and second gear, and two sets of chain components, the chain drive motor links to each other with first gear through a drive shaft, first gear and second gear mesh mutually, and two sets of chain components link to each other with first gear and second gear respectively, carry out the relative transmission in first gear and second gear relative rotation, and the duck gizzard after cutting off is located two sets of between the chain components, by two sets of chain component propelling movement duck gizzard is to rolling brush mechanism department.

Preferably, each group of chain assemblies comprises two second chains distributed in parallel from top to bottom and a plurality of chain string rods vertically supported between the two second chains, each second chain is wound outside one group of second driving wheels and second driven wheels, the upper and lower second driving wheels of one group of chain assemblies in the two groups are coaxially arranged and are both fixed on the driving shaft of the chain transmission motor.

Preferably, the rolling brush mechanism includes two rolling brushes and with the rolling brush motor that the rolling brush links to each other, duck gizzard push mechanism pushes the duck gizzard on the duck gizzard support shaft to two between the rolling brushes, the rolling brush cleans the inside debris of duck gizzard under the drive of rolling brush motor.

Preferably, the carousel mechanism includes the carousel motor and the carousel that links to each other with the carousel motor, circumference sets up a plurality ofly on the carousel outer periphery duck gizzard groove.

Preferably, the gizzard grinding wheel mechanism comprises two sets of gizzard grinding wheel assemblies, each set of gizzard grinding wheel assembly comprises one gizzard grinding wheel motor and a pair of gizzard grinding wheels, the gizzard grinding wheel motor is connected with one gizzard grinding wheel through a third chain and drives the gizzard grinding wheel to rotate and rotate, and the gizzard grinding wheel is arranged between the gizzard grinding wheels in a relative rotating mode through gear transmission and rotates relatively, every gizzard grinding wheel is further arranged on a fixed shaft rotating grinding wheel fixing plate in a surrounding mode and rotates relatively while swinging on the fixed shaft fixing plate, the rotary table brings the duck gizzard into the position between every pair of gizzard grinding wheels, the fixed shaft fixing plate is stretched out to pass through the middle, and the passing in-process is paired the gizzard grinding wheels rotate to grind the duck gizzard grinding wheels.

Preferably, the turntable mechanism further comprises a sliding groove which is arranged on the side edge of the turntable and is close to the gizzard grinding wheel mechanism, and the ground duck gizzards fall into the sliding groove and slide out.

The invention has the beneficial effects that:

1. this equipment realizes cutting the duck gizzard automatically, and self-cleaning grinds the production process of duck gizzard yellow skin automatically, can realize improving by current 8 people operation and put the duck gizzard for reserving 2 people, and every duck is slaughtered the line and is saved artifical 6 people, greatly reduced the human cost.

2. The mechanical gripper is designed in the automatic cutting mechanism of the device, the device can be self-adaptive to duck gizzards of different sizes, automatic positioning of duck gizzards of different sizes can be achieved, and the cutting position is guaranteed to be accurate by matching with a height sensor.

3. The automatic cleaning mechanism in the equipment adopts the mode of rolling brush cleaning to clean away the internal substances of the duck gizzards, thereby saving water.

Drawings

FIG. 1 is a schematic perspective view of a production apparatus of the present invention;

FIG. 2 is a schematic front view of the structure of FIG. 1;

FIG. 3 is a rear view of the structure of FIG. 1;

FIG. 4 is a schematic top view of the structure of FIG. 1;

FIG. 5 is a side view schematic of the structure of FIG. 1;

figure 6 is a schematic view of the stereo structure of the gizzard opening mechanism of the invention;

FIG. 7 is a side view schematic of the structure of FIG. 6;

FIG. 8 is a schematic sectional view taken along line A-A of FIG. 7;

FIG. 9 is a side view schematic of the structure of FIG. 6;

FIG. 10 is a schematic perspective view of the cleaning mechanism of the present invention;

FIG. 11 is a front view schematic of the structure of FIG. 10;

FIG. 12 is a side view schematic of the structure of FIG. 10;

figure 13 is a schematic view of the three-dimensional structure of the gizzard grinding mechanism of the invention;

FIG. 14 is a front view schematic of the structure of FIG. 13;

fig. 15 is a side view schematic of the structure of fig. 13.

Reference numerals:

100. gizzard opening mechanism, 101, gizzard opening frame, 102, manipulator grasping, 103, height sensor, 104, first driving wheel, 105, first driven wheel, 106, first chain, 107, guide rail, 108, slideway, 109, ascending position, 110, descending position, 111, ascending and descending motor, 112, cutting knife, 113, sliding rod, 114, conveying motor, 200, cleaning mechanism, 201, cleaning frame, 202, duck gizzard supporting shaft, 203, chain transmission motor, 204, first gear, 205, second gear, 206, driving shaft, 207, second chain, 208, chain string rod, 209, second driving wheel, 210, second driven wheel, 211, rolling brush, 212, rolling brush motor, 213, gizzard entering position, 300, gizzard grinding mechanism, 301, gizzard grinding frame, 302, turntable motor, 303, turntable, 304, duck gizzard groove, 305, gizzard grinding wheel motor, 306, grinding wheel, 307, third chain, 308, gizzard grinding wheel, 308, A third gear, 309, a fourth gear, 310, a gizzard grinding wheel fixing plate, 311, a fixing shaft, 312, a sliding groove, 313, duck gizzard entering positions, 400 and an electrical control system.

Detailed Description

The technical solution of the embodiment of the present invention will be clearly and completely described below with reference to the accompanying drawings of the present invention.

According to the automatic duck gizzard opening, cleaning and grinding production device disclosed by the invention, the production processes of duck gizzard cutting, automatic cleaning and automatic duck gizzard yellow skin grinding are automatically realized, and the labor cost is reduced.

With reference to fig. 1 to 5, the automatic duck gizzard opening, cleaning and gizzard grinding production device disclosed in the embodiment of the invention comprises a gizzard opening mechanism 100, a cleaning mechanism 200, a gizzard grinding mechanism 300 and an electrical control system 400 which are sequentially connected, wherein the gizzard opening mechanism 100, the cleaning mechanism 200 and the gizzard grinding mechanism 300 automatically complete the cutting and automatic cleaning of duck gizzards under the control of the electrical control system 400, and the duck gizzard yellow skin is automatically ground.

Specifically, as shown in fig. 6 to 9, in this embodiment, the gizzard opening mechanism 100 includes a gizzard opening frame 101, a conveying mechanism, a manipulator handle 102, a height sensor 103 and a cutting mechanism, the conveying mechanism is disposed on the gizzard opening frame 101, the conveying mechanism includes a first driving wheel 104, a first driven wheel 105 and a first chain 106 wound outside the first driving wheel 104 and the first driven wheel 105, the first driving wheel 104 is driven by a conveying motor 114, and the first driven wheel 105 is driven to rotate by the first chain 106. The gripper 102 is fixed to the first chain 106.

Preferably, the gizzard opening frame 101 further comprises a guide assembly for guiding the movement of the manipulator handle 102, the guide assembly specifically comprises a guide rail 107 and a slide 108, the slide 108 is provided with a lifting position 109 and a descending position 110, the lifting position 109 is far away from the cleaning mechanism 200, namely, the lifting position is close to the position of the worker, and the descending position 110 is close to the position of the height sensor 103. The mechanical hand grab 102 moves in the guide track 107 along with the movement of the first chain 106, when the mechanical hand grab 102 moves to the ascending position 109 of the slideway 108 (i.e. moves from a low position to a high position), a bearing (not shown) on the mechanical hand grab 102 will ascend to push the mechanical hand grab 102 upwards to unfold the mechanical hand grab 102, and at the moment, the gizzard is manually placed on the mechanical hand grab 102 by a worker. The gripper 102 continues to move forward (i.e. in the direction close to the height sensor), and when the gripper is moved to the lowered position 110 where it slides to (i.e. from a high position to a low position), the gripper 102 is closed up to hold the gizzard.

Afterwards, when the manipulator grab 102 continues to move to the position of the height sensor 103, the height sensor 103 detects the height of the duck gizzard, the height signal is transmitted to the electrical control system 400, and the electrical control system 400 calculates the cutting depth of the duck gizzard. In practice, electrical control system 400 may be implemented using a PLC.

The cutting mechanism is connected to the electrical control system 400, and in this embodiment, the cutting mechanism includes: the lifting motor 111 and the cutting knife 112 connected with the lifting motor 111, the lifting motor 111 is connected with the electrical control system 400, and the electrical control system 400 controls the lifting motor 111 to lift according to the calculated cutting depth of the duck gizzard. The cutting knife 112 is located the front end of height sensor 103, is close to wiper mechanism 200 setting promptly, and it falls to corresponding height under the control of lift motor 111, cuts the duck gizzard, realizes the gizzard.

Further, the gizzard opening mechanism 100 further comprises a sliding rod 113 which is connected with the gizzard opening mechanism 100 and the cleaning mechanism 200, and the duck gizzard which is cut by the cutting knife is slid onto the cleaning mechanism 200 from the sliding rod 113 to be cleaned.

In this embodiment, the cleaning mechanism 200 specifically includes a cleaning frame 201 and a duck gizzard supporting shaft 202 disposed on the cleaning frame 201, a set of duck gizzard pushing mechanism and a rolling brush mechanism, wherein the set of duck gizzard pushing mechanism includes a chain transmission motor 203, a pair of first gear 204 and second gear which rotate relatively, and two sets of chain assemblies, specifically, the chain transmission motor 203 is connected with the first gear 204 through a driving shaft 206, the first gear 204 is then meshed with the second gear 205, that is, the chain transmission motor 203 drives the first gear 204 to rotate through the driving shaft 206, the first gear 204 drives the second gear 205 to rotate relatively, and the relative rotation of the two gears 204 and 205 is realized.

The two groups of chain assemblies are oppositely arranged and are respectively connected with the first gear 204 and the second gear 205, and the relative transmission is carried out when the first gear 204 and the second gear 205 rotate relatively. The duck gizzard support shaft 202 is positioned between the two groups of chain assemblies, the lower end of the duck gizzard support shaft is fixed on the cleaning frame 201, the upper end of the duck gizzard support shaft supports the duck gizzard which is cut open, and the duck gizzard enters the cleaning mechanism 200 from the duck gizzard entering position 213 as shown in figure 11. The duck gizzards which are cut open are pushed to the rolling brush mechanism while the two groups of chain assemblies are driven.

In this embodiment, each chain assembly includes two second chains 207 distributed in parallel up and down and a plurality of chain tandem bars 208 vertically supported between the two second chains 207, each second chain 207 is wound outside one set of second driving wheel 209 and second driven wheel 210, and the upper and lower second driving wheels 209 of one of the two sets of chain assemblies are coaxially arranged and fixed on the driving shaft of the chain transmission motor 203, i.e. coaxially arranged with the first gear 204; the upper and lower second driving wheels 209 and the second gear 205 of the other set of chain assemblies are coaxially arranged, that is, the first gear 204 drives the upper and lower second driving wheels 209 coaxial therewith to rotate, the two second driving wheels 209 drive the other two second driven wheels 210 in the same set thereof to rotate through the respective corresponding second chains 207, and the chain serial rods 208 between the upper and lower second chains 207 drive the second chains 207 in a synchronous transmission manner. The second gear 205 is driven by the first gear 204 to relatively transmit, and also drives two upper and lower second driving wheels 209 coaxial therewith to rotate, the two second driving wheels 209 drive two other second driven wheels 210 in the same group with the two second driving wheels to rotate through respective corresponding second chains 207, and the chain link 208 between the two upper and lower second chains 207 is driven by the second chains 207 to synchronously transmit. Thus, the duck gizzards on the duck gizzard supporting shaft 202 are pushed by the chain string rods 208 of the two groups of chain assemblies to be transferred forwards through the rolling brushing mechanism.

In this embodiment, the rolling brush mechanism includes two rolling brushes 211 and two rolling brush motors 212, each rolling brush motor 212 is connected with one rolling brush 211, the chain assembly of the duck gizzard pushing mechanism pushes the duck gizzard on the duck gizzard supporting shaft 202 to between the two rolling brushes 211, the two rolling brushes 211 relatively rotate under the driving of the respective rolling brush motors 212, and impurities inside the duck gizzard are cleaned. The cleaned duck gizzards are continuously pushed from the duck gizzard supporting shaft 202 to the gizzard grinding mechanism 300 by the chain string rod 208 to be ground into the gizzard.

In this embodiment, the gizzard grinding mechanism 300 specifically includes a gizzard grinding frame 301, a turntable mechanism arranged on the gizzard grinding frame 301, and a gizzard grinding mechanism, wherein the turntable assembly includes a turntable motor 302 and a turntable 303 connected with the turntable motor 302, a plurality of gizzard grooves 304 are circumferentially arranged on the outer periphery of the turntable 303, the cleaned gizzard is arranged on the cleaning mechanism 200 from the position 313 where the gizzard enters as shown in fig. 14 and is pushed into the gizzard groove 304 of the turntable 303, and the turntable 303 drives the gizzard to the gizzard grinding mechanism under the driving of the turntable motor 302.

In this embodiment, the gizzard grinding wheel mechanism comprises two sets of gizzard grinding wheel assemblies, each set of gizzard grinding wheel assembly comprises a gizzard grinding wheel motor 305 and a pair of gizzard grinding wheels 306, wherein the gizzard grinding wheel motor 305 is connected with one of the gizzard grinding wheels 306 through a third chain 307, the gizzard grinding wheels 306 are driven to rotate through a pair of gears (defined as a third gear 308 and a fourth gear 309) between the pair of gizzard grinding wheels 306, thus, the gizzard grinding wheel motor 305 drives the third gear 308 to rotate, the third gear 308 is driven to be connected with the gizzard grinding wheels 306 through the third chain 307, the third gear 308 drives the fourth gear 309 to rotate relatively, the fourth gear 309 drives the other gizzard grinding wheel 306 connected with the third gear to rotate through the third chain 307, and thus, the two gizzard grinding wheels 306 can be driven to rotate relatively by one gizzard grinding wheel motor 305.

Preferably, each gizzard wheel 306 is further mounted on a gizzard wheel fixing plate 310, and the gizzard wheel fixing plate 310 can rotate around a fixing shaft 311, so that the pair of gizzard wheels 306 can swing on the gizzard wheel fixing plate 310 while rotating relatively.

Like this, in the duck gizzard from wiper mechanism 200 by propelling movement to the duck gizzard groove 304 of carousel 303, carousel 303 carries out intermittent motion under by carousel motor 302 drive, and carousel 303 brings the duck gizzard into between every pair of gizzard wheel 306, struts simultaneously and passes through between every pair of gizzard wheel 306 with grinding gizzard wheel fixed plate 310, and the duck gizzard is at the in-process that passes through, and grinding gizzard wheel 306 rotates and grinds duck gizzard yellow skin, realizes grinding the gizzard function.

Further, the gizzard grinding wheel mechanism further comprises a sliding groove 312, the sliding groove 312 is formed in the side edge of the rotary disc 303 and is close to the gizzard grinding wheel mechanism, the ground duck gizzards fall onto the sliding groove 312, and the duck gizzards slide out to fall into the artificially placed box.

Like this, through the cooperation of opening gizzard mechanism 100, wiper mechanism 200 and grinding gizzard mechanism 300 on this equipment, realized duck gizzard automatic cutout, automatic cleaning, the automatic production process of grinding down duck gizzard yellow skin, greatly reduced the human cost.

Therefore, the scope of the present invention should not be limited to the disclosure of the embodiments, but includes various alternatives and modifications without departing from the scope of the present invention, which is defined by the claims of the present patent application.