阅读说明：本技术 一种水冷平波电抗器制造方法 (Manufacturing method of water-cooling smoothing reactor ) 是由 骆必辉 杨海峰 桂明均 谢德玲 梅琴 于 2020-07-02 设计创作，主要内容包括：本发明公开了一种水冷平波电抗器制造方法,属于电抗器技术领域,其包括下导电臂星架,所述下导电臂星架的上表面设置有两个线包,且两个线包的上表面均通过紧固螺钉均与上导电臂星架的下表面固定连接,两个所述线包的正面均设置有水冷管,所述水冷管背面的一端均与制冷片的正面固定连接。该水冷平波电抗器制造方法,通过设置第一钢索、第二导向轮、拉块、液压杆和摩擦齿轮,使得工作人员可以根据不同水冷管和固定螺帽的大小而调节四个摩擦齿轮之间的间距,从而方便的将固定螺帽卡接在水冷管上,极大的节约了工作人员调整摩擦齿轮间距的时间,使得水冷管不易在工作人员反复对比摩擦齿轮大小的过程中出现碰撞和损坏的情况。(The invention discloses a manufacturing method of a water-cooling smoothing reactor, which belongs to the technical field of reactors and comprises a lower conductive arm star frame, wherein two coils are arranged on the upper surface of the lower conductive arm star frame, the upper surfaces of the two coils are fixedly connected with the lower surface of the upper conductive arm star frame through fastening screws, water-cooling pipes are arranged on the front surfaces of the two coils, and one ends of the back surfaces of the water-cooling pipes are fixedly connected with the front surfaces of refrigeration sheets. This water-cooling smoothing reactor manufacturing approach, through setting up first cable wire, second leading wheel, draw the piece, hydraulic stem and friction gear for the staff can adjust the interval between four friction gears according to different water-cooled tubes and fixation nut's size, thereby convenient with the fixation nut joint on the water-cooled tube, very big saving the time of staff adjustment friction gear interval, make the water-cooled tube be difficult for the condition of collision and damage appear in the in-process of staff contrast friction gear size repeatedly.)

1. A manufacturing method of a water-cooling smoothing reactor comprises manufacturing equipment of the water-cooling smoothing reactor, and is characterized in that: water-cooling smoothing reactor manufacture equipment is including electrically conductive arm star frame (1) down, the upper surface of electrically conductive arm star frame (1) is provided with two solenoid (2) down, and the upper surface of two solenoid (2) all through fastening screw (4) all with the lower fixed surface who goes up electrically conductive arm star frame (3), two the front of solenoid (2) all is provided with water-cooled tube (5), the one end at water-cooled tube (5) back all with the positive fixed connection of refrigeration piece (6), the upper surface of electrically conductive arm star frame (1) is provided with set screw (7) down.

2. The manufacturing method of the water-cooled smoothing reactor according to claim 1, characterized in that: the surface of water-cooled tube (5) is provided with fixation nut (9), the surface of fixation nut (9) is provided with four friction gear (10), four the equal fixedly connected with rotary mechanism (11) in the back of friction gear (10), and the equal fixedly connected with hydraulic stem (23) in the equal surface of four rotary mechanism (11), four through-holes (12) are seted up in the front of mounting panel (8), and the other end difference fixed connection of four hydraulic stem (23) is in four through-holes (12).

3. The manufacturing method of the water-cooled smoothing reactor according to claim 2, characterized in that: the one end fixedly connected with drive wheel (13) at rotary mechanism (11) back is located the right side drive wheel (13) pass through three drive belt (22) in proper order with be located the below, be located the left side and be located drive wheel (13) transmission of top and be connected, the three fixed plate (14) of back fixedly connected with of mounting panel (8), the upper surface of fixed plate (14) is provided with first leading wheel (15), is located the first cable wire (16) of the lower fixed surface fixedly connected with of rotary mechanism (11) down, the other end of first cable wire (16) is through the back fixed connection of first leading wheel (15) with pull block (17), the lower surface of pull block (17) with be located the top the upper surface fixed connection of rotary mechanism (11).

4. The manufacturing method of the water-cooled smoothing reactor according to claim 3, characterized in that: draw-in groove (20) have been seted up to the right flank of mounting panel (8), are located the left side and are located the right side rotary mechanism (11) keep away from the equal fixedly connected with second cable wire (19) in one side mutually, two second cable wire (19) all with the back fixed connection who draws piece (17) through first leading wheel (15) and second leading wheel (18).

5. The manufacturing method of the water-cooled smoothing reactor according to claim 3, characterized in that: the left side face of mounting panel (8) is provided with handle (24), is located the right side the back fixedly connected with motor (21) of drive wheel (13), motor (21) set up to small-size motor, drive belt (22) set up to flexible drive belt.

6. The manufacturing method of the water-cooled smoothing reactor according to claim 4, characterized in that: the outer surface of the friction gear (10) is provided with anti-slip lines, and the shape of the clamping groove (20) is larger than the diameter of the water cooling pipe (5).

7. The manufacturing method of the water-cooled smoothing reactor according to claim 1, characterized in that: use of a water-cooled smoothing reactor arrangement according to any of claims 1-6 for the manufacture of a water-cooled smoothing reactor.

8. The manufacturing method of the water-cooled smoothing reactor according to claim 7, characterized by comprising the following steps:

s1, calculating according to the parameters provided by the customer, and determining the raw materials of the wire rod, the silicon steel sheet and the like of the reactor;

s2, winding the coil (2) required by the reactor through a winding device to form the reactor coil (2), and then laminating the silicon steel sheets of the manufactured reactor by workers;

s3, when the silicon steel sheet gasket is finished, a worker can assemble the coil (2) and the iron core of the reactor into a whole and then the coil (2) and the iron core of the reactor are combined together through pre-baking, vacuum paint dipping and hot baking solidification;

s4, after the solenoid (2) and the iron core are fixed by workers, the workers can install the upper conductive arm star frame (3) and the lower conductive arm star frame (1) on the upper surface and the lower surface of the solenoid (2) respectively through the fastening screws (4), then the workers can install the lower conductive arm star frame (1) at a specified position through the positioning screws (7), at the moment, when the water-cooled tube (5) of the workers penetrates through the solenoid (2) and is clamped in the refrigerating sheet (6), the workers can hold the handle (24), and then the fixing plate (14) is clamped on the outer surface of the water-cooled tube (5) through the clamping groove (20);

s5, when a worker clamps the fixing plate (14) on the outer surface of the water-cooled tube (5), the worker can pull the pull block (17) upwards, so that the pull block (17) drives the four rotating mechanisms (11) to move in opposite directions through the first steel cable (16) and the second steel cable (19), the worker can continue to move the fixing plate (14), when the water-cooled tube (5) is located in the center of the fixing plate (14), the worker can loosen the pull block (17), and the friction gear (10) can be in contact with the fixing nut (9) under the action of the elastic force of the hydraulic rod (23);

s6, when fixing nut (9) and friction gear (10) contact, the staff just can start motor (21), make motor (21) drive left side drive wheel (13) rotatory while, through drive belt (22) with drive other three drive wheel (13) syntropy rotatory, thereby fix fixing nut (9), and on the same way, only need take off fixed plate (14), fix other fixing nut (9) afterwards, water-cooling pipe (5) will with fix the surface at solenoid (2).

Technical Field

The invention belongs to the technical field of reactors, and particularly relates to a method for manufacturing a water-cooling smoothing reactor.

Background

Along with the high-speed development of China's electric wire netting construction, the market application of high-voltage electric reactor is more and more extensive, SVG in the new forms of energy uses high-voltage electric reactor in a large number, use high-voltage electric reactor in a large number in the passive filter device, also widely use electric reactor in extra-high voltage direct current transmission and the flexonics transmission, most electric reactor all adopts the preparation part on the market at present, process the equipment to the part afterwards, but the water-cooled tube is because need install the surface at the electric reactor at last, and because the water-cooled tube is comparatively fragile, the joint gap between water-cooled tube and the electric reactor is less, make the staff comparatively difficult when the installation, make the installation production process between the water-cooled tube of reactor user.

Disclosure of Invention

Technical problem to be solved

In order to overcome the defects of the prior art, the invention provides a method for manufacturing a water-cooling smoothing reactor, which solves the problems that most reactors in the current market adopt manufactured parts, then the parts are processed and assembled, but a water-cooling pipe is required to be installed on the surface of the reactor at last, and the water-cooling pipe is fragile, so that a connection gap between the water-cooling pipe and the reactor is small, so that a worker is difficult to install, the installation and production processes between the water-cooling pipes of a reactor user are long, and the water-cooling pipe is easy to damage.

(II) technical scheme

In order to achieve the purpose, the invention provides the following technical scheme: the manufacturing method of the water-cooled smoothing reactor comprises manufacturing equipment of the water-cooled smoothing reactor, wherein the manufacturing equipment of the water-cooled smoothing reactor comprises a lower conductive arm star frame, two coils are arranged on the upper surface of the lower conductive arm star frame, the upper surfaces of the two coils are fixedly connected with the lower surface of the upper conductive arm star frame through fastening screws, water-cooled tubes are arranged on the fronts of the two coils, one ends of the backs of the water-cooled tubes are fixedly connected with the fronts of refrigeration sheets, and positioning screws are arranged on the upper surface of the lower conductive arm star frame.

As a further scheme of the invention: the surface of water-cooled tube is provided with fixation nut, fixation nut's surface is provided with four friction gears, four the equal fixedly connected with rotary mechanism in the back of friction gear, and the equal fixedly connected with hydraulic stem in the equal surface of four rotary mechanism, four through-holes are seted up in the front of mounting panel, and the other end difference fixed connection of four hydraulic stems is in four through-holes.

As a further scheme of the invention: the one end fixedly connected with drive wheel at the rotary mechanism back is located the right side the drive wheel passes through three drive belt in proper order and is connected with the drive wheel transmission that is located the below, is located the left side and is located the top, the three fixed plate of back fixedly connected with of mounting panel, the upper surface of fixed plate is provided with first leading wheel, and the lower fixed surface who is located rotary mechanism under the below is connected with first cable wire, the other end of first cable wire is through first leading wheel and the back fixed connection who draws the piece, draw the lower surface of piece and be located the top rotary mechanism's last fixed surface is connected.

As a further scheme of the invention: the draw-in groove has been seted up to the right flank of mounting panel, is located the left side and is located the right side the equal fixedly connected with second cable wire of one side that rotary mechanism kept away from mutually, two the second cable wire all with the back fixed connection who draws the piece through first leading wheel and second leading wheel.

As a further scheme of the invention: the left side face of mounting panel is provided with the handle, is located the right side the back fixedly connected with motor of drive wheel, the motor sets up to small-size motor, the drive belt sets up to flexible drive belt.

As a further scheme of the invention: the outer surface of the friction gear is provided with anti-skid grains, and the shape of the clamping groove is larger than the diameter of the water-cooling pipe.

As a further scheme of the invention: the water-cooling smoothing reactor equipment is used for manufacturing the water-cooling smoothing reactor.

As a further scheme of the invention: the method comprises the following steps:

s1, calculating according to the parameters provided by the customer, and determining the raw materials of the wire rod, the silicon steel sheet and the like of the reactor;

s2, winding the wire package required by the reactor into a reactor wire package through a winding device, and then laminating the silicon steel sheets of the manufactured reactor by workers;

s3, when the silicon steel sheet gasket is finished, the coil and the iron core of the reactor can be assembled into a whole by workers and then are subjected to pre-baking, vacuum paint dipping and hot baking curing, so that the coil and the iron core of the reactor can be combined together;

s4, after the solenoid and the iron core are fixed by workers, the workers can install the upper conductive arm star frame and the lower conductive arm star frame on the upper surface and the lower surface of the solenoid respectively through the fastening screws, then the workers can install the lower conductive arm star frame at the appointed position through the positioning screws, at the moment, when the water cooling pipe of the workers penetrates through the solenoid and is clamped in the refrigerating sheet, the workers can hold the handle, and then the fixing plate is clamped on the outer surface of the water cooling pipe through the clamping groove;

s5, when a worker clamps the fixing plate on the outer surface of the water-cooled tube, the worker can pull the pull block upwards to enable the pull block to drive the four rotating mechanisms to move reversely through the first steel cable and the second steel cable respectively, the worker can continue to move the fixing plate at the moment, when the water-cooled tube is located in the center of the fixing plate, the worker can loosen the pull block, and the friction gear can be contacted with the fixing nut under the action of the elastic force of the hydraulic rod at the moment;

s6, when fixing nut and friction gear contact, the staff just can the starter motor for when the motor drives the left side drive wheel rotatory, through the drive belt with drive other three drive wheel syntropy rotatory, thereby fix fixing nut, and in the same way, only need take off the fixed plate, fix other fixing nut afterwards, the water-cooling tube will with fix the surface at the solenoid.

(III) advantageous effects

Compared with the prior art, the invention has the beneficial effects that:

1. the manufacturing method of the water-cooling smoothing reactor comprises the steps that the first steel cable, the second steel cable, the first guide wheel, the second guide wheel, the pulling block, the hydraulic rod and the friction gear are arranged, when a worker clamps the fixing plate on the outer surface of the water-cooling pipe, the worker can pull the pulling block upwards to enable the pulling block to drive the four rotating mechanisms to move reversely through the first steel cable and the second steel cable respectively, the worker can continue to move the fixing plate at the moment, when the water-cooling pipe is positioned in the center of the fixing plate, the worker can loosen the pulling block, the friction gear can be in contact with the fixing nut under the action of the elastic force of the hydraulic rod, the worker can adjust the distance between the four friction gears according to the sizes of the water-cooling pipe and the fixing nut, the fixing nut is conveniently clamped on the water-cooling pipe, and the time for the worker to adjust the distance between the friction gears is greatly, the water-cooling pipe is not easy to collide and damage in the process of repeatedly comparing the sizes of the friction gears by workers.

2. This water-cooling smoothing reactor manufacturing approach, through setting up the hydraulic stem, when the staff not hard up draws the piece, the friction gear will contact with fixation nut under the effect of hydraulic stem elasticity for four friction gears fix fixation nut, thereby carry on spacingly to fixation nut, when staff's starter motor, when driving the friction gear rotation through the motor, the idle running is difficult for appearing in the friction gear, thereby leads to fixation nut to appear the not tight condition of installation.

3. According to the manufacturing method of the water-cooling smoothing reactor, the first guide wheel and the second guide wheel are arranged, so that four friction gears can be driven to move reversely only by pulling the pulling block by a worker, the use of the worker is facilitated, and the first steel cable and the second steel cable can respectively drive the corresponding friction gears to move.

Drawings

FIG. 1 is a front view of the present invention;

FIG. 2 is a front view of the fixing plate according to the present invention;

FIG. 3 is a rear view of the fixing plate according to the present invention;

FIG. 4 is an enlarged schematic view of the invention at A;

in the figure: the device comprises a lower conductive arm star frame 1, a coil 2, an upper conductive arm star frame 3, a fastening screw 4, a water-cooling pipe 5, a refrigerating piece 6, a positioning screw 7, a mounting plate 8, a fixing nut 9, a friction gear 10, a rotating mechanism 11, a through hole 12, a driving wheel 13, a fixing plate 14, a first guide wheel 15, a first steel cable 16, a pulling block 17, a second guide wheel 18, a second steel cable 19, a clamping groove 20, a motor 21, a driving belt 22, a hydraulic rod 23 and a handle 24.

Detailed Description

The technical solution of the present patent will be described in further detail with reference to the following embodiments.

As shown in fig. 1 to 4, the present invention provides a technical solution: a manufacturing method of a water-cooled smoothing reactor comprises manufacturing equipment of the water-cooled smoothing reactor, wherein the manufacturing equipment of the water-cooled smoothing reactor comprises a lower conductive arm star frame 1, two coils 2 are arranged on the upper surface of the lower conductive arm star frame 1, the upper surfaces of the two coils 2 are fixedly connected with the lower surface of an upper conductive arm star frame 3 through fastening screws 4, water-cooled tubes 5 are arranged on the front surfaces of the two coils 2, one ends of the back surfaces of the water-cooled tubes 5 are fixedly connected with the front surfaces of refrigeration sheets 6, and positioning screws 7 are arranged on the upper surface of the lower conductive arm star frame 1.

The surface of water-cooled tube 5 is provided with fixation nut 9, and fixation nut 9's surface is provided with four friction gears 10, the equal fixedly connected with rotary mechanism 11 in the back of four friction gears 10, and the equal fixedly connected with hydraulic stem 23 in the equal surface of four rotary mechanism 11, and four through-holes 12 are seted up in the front of mounting panel 8, and the other end difference fixed connection of four hydraulic stem 23 is in four through-holes 12.

One end of the back of the rotating mechanism 11 is fixedly connected with a driving wheel 13, the driving wheel 13 positioned on the right side is sequentially in transmission connection with the driving wheels 13 positioned below, on the left side and above through three transmission belts 22, the back of the mounting plate 8 is fixedly connected with three fixing plates 14, the upper surface of each fixing plate 14 is provided with a first guide wheel 15, the lower surface of the rotating mechanism 11 positioned below is fixedly connected with a first steel cable 16, the other end of each first steel cable 16 is fixedly connected with the back of a pull block 17 through the first guide wheel 15, and the lower surface of the pull block 17 is fixedly connected with the upper surface of the rotating mechanism 11 positioned above.

Draw-in groove 20 has been seted up to the right flank of mounting panel 8, is located the left side and is located the equal fixedly connected with second cable wire 19 of the one side that right side rotary mechanism 11 kept away from mutually, and two second cable wires 19 all with the back fixed connection who draws piece 17 through first leading wheel 15 and second leading wheel 18.

The left side of mounting panel 8 is provided with handle 24, is located the back fixedly connected with motor 21 of right side drive wheel 13, and motor 21 sets up to small motor, and drive belt 22 sets up to flexible drive belt, and the surface of friction gear 10 is provided with anti-skidding line, and the shape of draw-in groove 20 is greater than the diameter of water-cooled tube 5.

And manufacturing the water-cooling smoothing reactor by using the water-cooling smoothing reactor equipment.

The method comprises the following steps:

s1, calculating according to the parameters provided by the customer, and determining the raw materials of the wire rod, the silicon steel sheet and the like of the reactor;

s2, winding the coil 2 required to be used by the reactor into the reactor coil 2 through a winding device, and then laminating the silicon steel sheets of the manufactured reactor by workers;

s3, when the silicon steel sheet gasket is finished, the coil 2 and the iron core of the reactor can be assembled into a whole by workers, and then the coil 2 and the iron core of the reactor are combined together through pre-baking, vacuum paint dipping and hot baking solidification;

s4, after the coil 2 and the iron core are fixed by workers, the workers can install the upper conductive arm star frame 3 and the lower conductive arm star frame 1 on the upper surface and the lower surface of the coil 2 respectively through the fastening screws 4, then the workers can install the lower conductive arm star frame 1 at a specified position through the positioning screws 7, at the moment, the workers can hold the handle 24 only when the water cooling pipe 5 of the workers penetrates through the coil 2 and is clamped in the refrigerating sheet 6, and then the fixing plate 14 is clamped on the outer surface of the water cooling pipe 5 through the clamping grooves 20;

s5, when a worker clamps the fixing plate 14 on the outer surface of the water-cooling pipe 5, the worker can pull the pull block 17 upwards to enable the pull block 17 to drive the four rotating mechanisms 11 to move reversely through the first steel cable 16 and the second steel cable 19 respectively, at the moment, the worker can continue to move the fixing plate 14, when the water-cooling pipe 5 is located in the center of the fixing plate 14, the worker can loosen the pull block 17, and at the moment, the friction gear 10 can be in contact with the fixing nut 9 under the action of the elastic force of the hydraulic rod 23;

s6, when the fixing nut 9 contacts the friction gear 10, the worker can start the motor 21, so that the motor 21 drives the left driving wheel 13 to rotate, and simultaneously drives the other three driving wheels 13 to rotate in the same direction through the driving belt 22, so as to fix the fixing nut 9, and similarly, the fixing plate 14 is only required to be taken down, then the other fixing nut 9 is fixed, and the water-cooling pipe 5 is fixed on the surface of the coil 2.

Through setting up first cable wire 16, draw the piece 17, hydraulic stem 23 and friction gear 10, make the staff can adjust the interval between four friction gear 10 according to the size of different water-cooled tube 5 and fixation nut 9, thereby convenient with fixation nut 9 joint on water-cooled tube 5, very big saving when staff adjustment friction gear 10 interval time, when installing fixation nut 9, need not the staff and rotate handle 24 repeatedly, make water-cooled tube 5 be difficult for contrast repeatedly and remove the condition that collision and damage appear in the in-process of friction gear 10 size at the staff.

Through setting up refrigeration piece 6 and water-cooled tube 5 for the staff is when using this reactor, the water-cooled piece can flow air conditioning in water-cooled tube 5, transmit the heat through the back of refrigeration piece 6 afterwards, thereby dispel the heat to this reactor, and under the effect of first leading wheel 15 and second leading wheel 18, the power of first cable wire 16 and the 19 pulling of second cable wire has received the change when staff's pulling draws piece 17, make first cable wire 16 and the 19 corresponding friction gear 10 of drive respectively of second cable wire move.

By arranging the hydraulic rod 23 and the friction gears 10, when the pull block 17 is loosened by a worker, the friction gears 10 are in contact with the fixing nuts 9 under the action of the elastic force of the hydraulic rod 23, so that the four friction gears 10 fix the fixing nuts 9, thereby limiting the fixed nut 9, when the worker starts the motor 21 and drives the friction gear 10 to rotate through the motor 21, the friction gear 10 is not easy to idle, thereby causing the situation that the fixing nut 9 is not tightly installed, because the motor 21 is arranged, the worker does not need to repeatedly rotate the handle 24 to tightly fix the fixing nut 9, only the motor 21 is started, the motor 21 simultaneously drives the four friction gears 10 to rotate, and the surface of the friction gear 10 is provided with anti-skid lines, so that the friction force between the friction gear 10 and the fixing nut 9 is greatly increased, and the friction gear 10 is not easy to slip in the rotating process.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.

Although the preferred embodiments of the present patent have been described in detail, the present patent is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present patent within the knowledge of those skilled in the art.