Online weighing filling machine and filling method

文档序号:1224236 发布日期:2020-09-08 浏览:13次 中文

阅读说明:本技术 一种在线称重灌装机及灌装方法 (Online weighing filling machine and filling method ) 是由 郑友林 冯志元 于 2020-06-03 设计创作,主要内容包括:本发明公开了一种在线称重灌装机及灌装方法,包括待灌装空料盒输送机、主灌装区、料盒过渡输送机、称重补料灌装区以及已灌装料盒输送机,在主灌装区设置有与待灌装空料盒输送机对应配合的料盒支撑板,在料盒支撑板上方设置有主灌装机,经主灌装机灌装后的料盒送至料盒过渡输送机上,在称重补料灌装区设置有与料盒过渡输送机对应配合的称重模块,在称重模块上方设置有补充灌装机,补充灌装机根据称重模块的称重情况进行实时补料,经补充灌装机补料灌装后的料盒送至已灌装料盒输送机。本发明采用两次灌装的方式,而且在二次补料灌装前,通过相互分离的称重模块对料盒进行独立称重,再根据称重的实时情况对料盒进行相应的补料,其灌装精度更高。(The invention discloses an online weighing filling machine and a filling method, which comprises an empty material box conveyor to be filled, a main filling area, a material box transition conveyor, a weighing supplement filling area and a filled material box conveyor, wherein a material box supporting plate correspondingly matched with the empty material box conveyor to be filled is arranged in the main filling area, a main filling machine is arranged above the material box supporting plate, a material box filled by the main filling machine is conveyed to the material box transition conveyor, a weighing module correspondingly matched with the material box transition conveyor is arranged in the weighing supplement filling area, a supplement filling machine is arranged above the weighing module, the supplement filling machine performs real-time supplement according to the weighing condition of the weighing module, and the material box fed and filled by the supplement filling machine is conveyed to the filled material box conveyor. The invention adopts a twice filling mode, independently weighs the material box by the mutually separated weighing modules before the twice material supplementing and filling, and correspondingly supplements the material box according to the weighing real-time condition, so that the filling precision is higher.)

1. The utility model provides an online weighing liquid filling machine which characterized in that: comprises an empty material box conveyor (1) to be filled, a main filling area, a material box transition conveyor (2), a weighing and feeding filling area and a filled material box conveyor (3), a material box supporting plate (4) correspondingly matched with the empty material box conveyor (1) to be filled is arranged in the main filling area, a main filling machine (5) is arranged above the material box supporting plate (4), the material box filled by the main filling machine (5) is sent to a material box transition conveyor (2), a weighing module (6) correspondingly matched with the material box transition conveyor (2) is arranged in the weighing feed supplement filling area, and a supplement filling machine (7) is arranged above the weighing module (6), the supplement filling machine (7) performs real-time supplement according to the weighing condition of the weighing module (6), and the material boxes which are supplemented and filled by the supplement filling machine (7) are sent to the filled material box conveyor (3).

2. The on-line weigh filler as in claim 1, wherein: the empty material box conveyor (1) to be filled and the material box transition conveyor (2) are arranged in parallel, the main filling area is arranged between the empty material box conveyor (1) to be filled and the material box transition conveyor (2), the filled material box conveyor (3) and the material box transition conveyor (2) are arranged in parallel, and the weighing material supplementing filling area is arranged between the filled material box conveyor (3) and the material box transition conveyor (2).

3. The on-line weigh filler as in claim 2, wherein: a first box pushing mechanism (8) is arranged on one side of the empty material box conveyor (1) to be filled corresponding to the main filling area, the first box pushing mechanism (8) is used for pushing the material boxes (9) on the empty material box conveyor (1) to be filled onto the material box supporting plate (4) of the main filling area, and meanwhile, the filled material boxes on the material box supporting plate (4) are extruded out of the main filling area onto the material box transition conveyor (2);

and a second box pushing mechanism (10) is arranged on one side of the box transition conveyor (2) corresponding to the weighing material supplementing filling area, the second box pushing mechanism (10) is used for pushing the material box to be supplemented on the box transition conveyor (2) to the weighing material supplementing filling area, and meanwhile, the material box which is subjected to material supplementing filling on the weighing module (6) is extruded out of the weighing material supplementing filling area to the filled material box conveyor (3).

4. The on-line weigh filler as in claim 2, wherein: the empty material box conveyor (1) to be filled and the filled material box conveyor (3) are of a whole conveyor structure, the part corresponding to the main filling area and the conveying part before the main filling area are the part of the empty material box conveyor (1) to be filled, and the part corresponding to the weighing supplementary material filling area and the conveying part after the supplementary material filling area are the part of the filled material box conveyor (3).

5. The on-line weigh filler as in claim 1, wherein: the material box supporting plate is characterized in that a plurality of material leaking holes (11) are formed in the material box supporting plate (4), each material leaking hole (11) corresponds to a filling head discharge hole formed above the material box supporting plate, and a material receiving collecting groove is correspondingly formed below the material box supporting plate (4).

6. The on-line weigh filler as in claim 2, wherein: a longitudinal separation bulge (12) is arranged between the magazine supporting plate (4) of the main filling area and the magazine transition conveyor (2), the longitudinal separation bulge (12) is higher than the conveying surface of the magazine transition conveyor (2), a magazine (1) on the magazine supporting plate (4) is in an inclined state that the magazine transition conveyor (2) is partially low and the longitudinal separation bulge (12) is partially high in the ejection process through the longitudinal separation bulge (12), and finally the magazine (1) is completely separated from the magazine (1) on the magazine supporting plate (4) and falls onto the magazine transition conveyor (2) by means of the dead weight of the magazine (1) ejected onto the magazine transition conveyor (2);

the feeding and filling weighing device is characterized in that a longitudinal separation protruding part (12) is arranged between a weighing module (6) of the weighing feeding and filling area and a filled material box conveyor (3), the longitudinal separation protruding part (12) is higher than the conveying surface of the filled material box conveyor (3), a material box (1) on the weighing module (6) is in an inclined state that the filled material box conveyor (3) is partially low and the longitudinal separation protruding part (12) is partially high in the ejection process through the longitudinal separation protruding part (12), and finally the material box (1) is completely separated from a material box (1) on the weighing module (6) by the dead weight of the material box (1) ejected to the filled material box conveyor (3) and falls onto the filled material box conveyor (3).

7. The on-line weight filling machine as claimed in any one of claims 1 to 6, wherein: the weighing module (6) is connected with the weighing seat moving mechanism, the weighing seat moving mechanism comprises a driving mechanism (13) and a plurality of independent weighing seats, the weighing seats are connected in series through a linkage mechanism (14), the driving end of the driving mechanism (13) is connected with the weighing seat close to the end part of the weighing seats, and the weighing seats can be separated or folded under the action of the linkage mechanism (14) through the action of the driving mechanism (13).

8. The on-line weigh filler as in claim 7, wherein: the plurality of independent weighing seats are composed of a fixed weighing seat (15) and a plurality of movable weighing seats (16), the fixed scale seats (15) are arranged at one end far away from the driving mechanism (13), the movable scale seats (16) are respectively connected together through a linkage mechanism (14), the movable scale seats (16) are movably arranged on the moving guide rail (17), the driving end of the driving mechanism (13) is fixedly connected with a movable scale seat (16) at one side end part of the plurality of movable scale seats (16), the movable weighing seat (16) at the end of the other side of the plurality of movable weighing seats (16) is connected with the fixed weighing seat (15) through a linkage mechanism (14), the fixed scale seats (15) and the plurality of movable scale seats (16) are respectively connected with mutually independent weighing modules (6), the weighing modules (6) arranged on the movable scale seats (16) can synchronously move along with the corresponding movable scale seats (16);

when the movable scale seats (16) and the fixed scale seats (15) and the corresponding movable scale seats (16) are separated from each other, the weighing modules (6) on the movable scale seats (16) and the fixed scale seats (15) are also separated from each other to form mutually independent separated weighing platform structures;

when the movable scale seats (16) and the fixed scale seats (15) and the corresponding movable scale seats (16) are mutually folded, the weighing modules (6) on the movable scale seats (16) and the fixed scale seats (15) are also mutually folded to form an integral weighing platform structure which is close to each other.

9. The on-line weigh filler as in claim 8, wherein: the linkage mechanism (14) comprises fixed-distance pull nails (18) and connecting pin shafts (19), the connecting pin shafts (19) are arranged in the movable scale seats (16) and are fixed through mounting plates (20) connected with the movable scale seats (16), one ends of the fixed-distance pull nails (18) are fixedly connected with the corresponding movable scale seats (16), strip holes (21) are formed in the other ends of the fixed-distance pull nails (18) along the moving direction of the movable scale seats (16), one ends of the fixed-distance pull nails (18) provided with the strip holes (21) extend into the corresponding movable scale seats (16) and are movably connected with the connecting pin shafts (19) in the corresponding movable scale seats (16), namely the connecting pin shafts (19) can move along the strip holes (21) of the fixed-distance pull nails (18), and the movement limit positions between the adjacent movable scale seats (16) are determined by the hole distances of the strip holes (21) in the fixed-distance pull nails (18).

10. The filling method of the online weighing filling machine is characterized in that: the filling method specifically comprises the following steps:

firstly, a plurality of material boxes are conveyed to a main filling area to be filled simultaneously, and the filling amount of all the material boxes is lower than the standard filling amount;

then, a plurality of material boxes after primary filling are sent to a weighing and feeding filling area for feeding filling, before feeding filling, the material boxes are weighed by a weighing module, a feeding filling machine is controlled to carry out different feeding filling on the material boxes according to weighing data, when the material boxes are weighed, the weighing modules are driven to be separated from each other by a weighing seat moving mechanism, and the material boxes placed on the weighing modules are not influenced by each other in the weighing process;

and finally, extruding the material box after the material supplementing filling by the material box after the initial filling under the action of a box pushing mechanism to a weighing material supplementing filling area, conveying the material box after the two times of filling to a post process by a filled material box conveyor, and leaving the material box after the initial filling in the weighing material supplementing filling area for weighing and material supplementing filling.

Technical Field

The invention belongs to the technical field of material filling, and particularly relates to an online weighing filling machine and a filling method.

Background

In the existing material filling production process, a pre-quantitative filling mode is usually adopted, that is, the filling quantity is determined before the material is filled, and the quantitative filling is carried out according to the pre-adjusted filling quantity in the filling process. The existing filling mode can meet the production process with low filling precision requirement, but the production process with high filling precision requirement easily causes the problem of inaccurate filling quantity, and for the filling of some complex materials, such as the filling of hotpot condiment in the current market, because the inherent characteristics of the filling materials, namely the filling materials are in a solid-liquid mixed and uneven state, in the filling process, the precision of the filling quantity is extremely low easily due to the different densities of the solid-liquid mixed materials, the production requirement of accurate metering and filling can not be met, and the final product quality is seriously influenced.

Disclosure of Invention

The invention aims to provide an online weighing filling machine and a filling method which can improve filling precision and ensure product production quality.

The technical scheme of the invention is realized as follows: the utility model provides an online weighing liquid filling machine which characterized in that: the empty material box conveyor system comprises an empty material box conveyor to be filled, a main filling area, a material box transition conveyor, a weighing and supplementing filling area and a filled material box conveyor, wherein the main filling area is provided with a material box supporting plate correspondingly matched with the empty material box conveyor to be filled, a main filling machine is arranged above the material box supporting plate, a material box filled by the main filling machine is conveyed to the material box transition conveyor, a weighing module correspondingly matched with the material box transition conveyor is arranged in the weighing and supplementing filling area, a supplementing filling machine is arranged above the weighing module, real-time supplementing is carried out by the supplementing filling machine according to the weighing condition of the weighing module, and the material box filled by the supplementing filling machine is conveyed to the filled material box conveyor.

According to the online weighing and filling machine, the empty material box conveyor to be filled and the material box transition conveyor are arranged in parallel, the main filling area is arranged between the empty material box conveyor to be filled and the material box transition conveyor, the filled material box conveyor and the material box transition conveyor are arranged in parallel, and the weighing and supplementing material filling area is arranged between the filled material box conveyor and the material box transition conveyor.

The on-line weighing and filling machine is characterized in that a first box pushing mechanism is arranged on one side of an empty material box conveyor to be filled, which corresponds to the main filling area, and is used for pushing a material box on the empty material box conveyor to be filled onto a material box supporting plate of the main filling area and extruding the filled material box on the material box supporting plate out of the main filling area onto a material box transition conveyor;

and a second box pushing mechanism is arranged on one side of the material box transition conveyor corresponding to the weighing material supplementing filling area, and is used for pushing the material box to be supplemented on the material box transition conveyor to the weighing material supplementing filling area and extruding the material box which is subjected to material supplementing filling on the weighing module out of the weighing material supplementing filling area onto the filled material box conveyor.

According to the on-line weighing filling machine, the empty material box conveyor to be filled and the filled material box conveyor are of an integral conveyor structure, the part corresponding to the main filling area and the front conveying part of the empty material box conveyor to be filled are the parts of the empty material box conveyor to be filled, and the part corresponding to the weighing supplementary material filling area and the rear conveying part of the empty material box conveyor to be filled are the parts of the filled material box conveyor.

The on-line weighing and filling machine is characterized in that a plurality of material leaking holes are formed in the material box supporting plate, each material leaking hole corresponds to a filling head discharge hole formed above the material leaking hole, and a material receiving and collecting groove is correspondingly formed below the material box supporting plate.

The invention relates to an online weighing and filling machine.A longitudinal separation bulge is arranged between a material box supporting plate and a material box transition conveyor in a main filling area, the longitudinal separation bulge is higher than the conveying surface of the material box transition conveyor, a material box on the material box supporting plate is in an inclined state that the part of the material box transition conveyor is low and the part of the longitudinal separation bulge is high in the ejection process through the longitudinal separation bulge, and finally the material box is completely separated from the material box on the material box supporting plate by the dead weight of the material box ejected to the material box transition conveyor and falls onto the material box transition conveyor;

and a longitudinal separation bulge is arranged between the weighing module of the weighing material supplementing filling area and the filled material box conveyor, the longitudinal separation bulge is higher than the conveying surface of the filled material box conveyor, so that the material box on the weighing module is in an inclined state that the part of the filled material box conveyor is low and the part of the longitudinal separation bulge is high in the ejection process through the longitudinal separation bulge, and finally, the material box on the weighing module is completely separated from the material box on the weighing module by the dead weight of the material box ejected to the filled material box conveyor and falls onto the filled material box conveyor.

The weighing module of the online weighing and filling machine is connected with the weighing seat moving mechanism, the weighing seat moving mechanism comprises a driving mechanism and a plurality of independent weighing seats, the weighing seats are connected in series through a linkage mechanism respectively, the driving end of the driving mechanism is connected with the weighing seat close to the end part of the weighing seats, and the weighing seats can be separated or folded under the action of the linkage mechanism through the action of the driving mechanism.

The invention relates to an online weighing and filling machine, wherein a plurality of independent weighing seats are composed of a fixed weighing seat and a plurality of movable weighing seats, the fixed weighing seat is arranged at one end far away from a driving mechanism, the movable weighing seats are respectively connected together through a linkage mechanism, the movable weighing seats are movably arranged on a movable guide rail, the driving end of the driving mechanism is fixedly connected with the movable weighing seat at one end part of the movable weighing seats, the movable weighing seat at the other end part of the movable weighing seats is connected with the fixed weighing seat through the linkage mechanism, the fixed weighing seat and the movable weighing seats are respectively connected with mutually independent weighing modules, and the weighing modules arranged on the movable weighing seats can synchronously move along with the corresponding movable weighing seats;

when the movable scale seats and the fixed scale seats are separated from each other and the fixed scale seats and the corresponding movable scale seats are separated from each other, the weighing modules on the movable scale seats and the fixed scale seats are also separated from each other, so that mutually independent separated weighing platform structures are formed;

when the movable scale seats and the fixed scale seats and the corresponding movable scale seats are mutually folded, the weighing modules on the movable scale seats and the fixed scale seats are also mutually folded to form an integral weighing platform structure which is close to each other.

The invention relates to an online weighing and filling machine, wherein a linkage mechanism comprises a fixed-distance rivet and a connecting pin shaft, the connecting pin shaft is arranged in a movable scale seat and is fixed through a mounting plate connected with the movable scale seat, one end of the fixed-distance rivet is fixedly connected with the corresponding movable scale seat, the other end of the fixed-distance rivet is provided with a strip hole along the moving direction of the movable scale seat, one end of the fixed-distance rivet, provided with the strip hole, extends into the corresponding movable scale seat and is movably connected with the connecting pin shaft in the corresponding movable scale seat, namely, the connecting pin shaft can move along the strip hole of the fixed-distance rivet, and the movement limit position between the adjacent movable scale seats is determined by the distance between the strip holes on the fixed-distance rivet.

The filling method of the online weighing filling machine is characterized in that: the filling method specifically comprises the following steps:

firstly, a plurality of material boxes are conveyed to a main filling area to be filled simultaneously, and the filling amount of all the material boxes is lower than the standard filling amount;

then, a plurality of material boxes after primary filling are sent to a weighing and feeding filling area for feeding filling, before feeding filling, the material boxes are weighed by a weighing module, a feeding filling machine is controlled to carry out different feeding filling on the material boxes according to weighing data, when the material boxes are weighed, the weighing modules are driven to be separated from each other by a weighing seat moving mechanism, and the material boxes placed on the weighing modules are not influenced by each other in the weighing process;

and finally, extruding the material box after the material supplementing filling by the material box after the initial filling under the action of a box pushing mechanism to a weighing material supplementing filling area, conveying the material box after the two times of filling to a post process by a filled material box conveyor, and leaving the material box after the initial filling in the weighing material supplementing filling area for weighing and material supplementing filling.

The invention is mainly used in the production process with higher filling and metering precision requirements, adopts a twice filling mode, independently weighs the material boxes through the mutually separated weighing modules before the second material supplementing and filling, and correspondingly supplements the material boxes according to the real-time weighing condition, wherein the quantity of supplemented material is determined by the actual weight obtained by weighing, so that the mutual influence between the material boxes is avoided during weighing, the requirement of weighing precision is met, and the real-time supplementing material is carried out according to the weighing condition.

Drawings

Fig. 1 is a schematic structural view of the present invention.

Fig. 2 is a schematic structural view of the seat moving mechanism of the present invention.

Fig. 3 is an enlarged view of a portion a in fig. 2.

Fig. 4 is a schematic view of the seat moving mechanism of the present invention when it is closed.

Fig. 5 is a schematic view of the scale base moving mechanism according to the present invention when separated.

FIG. 6 is a schematic view of the cartridge of the present invention before separation.

FIG. 7 is a schematic view of the structure in the separation of the cartridge according to the invention.

FIG. 8 is a schematic view of the cartridge of the present invention after separation.

The labels in the figure are: the automatic filling machine comprises a to-be-filled empty material box conveyor 1, a material box transition conveyor 2, a filled material box conveyor 3, a material box supporting plate 4, a main filling machine 5, a weighing module 6, a supplementary filling machine 7, a first box pushing mechanism 8, a material box 9, a second box pushing mechanism 10, a material leaking hole 11, a longitudinal separation protruding portion 12, a driving mechanism 13, a linkage mechanism 14, a fixed weighing seat 15, a movable weighing seat 16, a movable guide rail 17, a fixed pull nail 18, a connecting pin shaft 19, a mounting plate 20, a strip hole 21, a fixed mounting seat 22 and an edge portion 23.

Detailed Description

The present invention will be described in detail below with reference to the accompanying drawings.

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

As shown in fig. 1, an online weighing and filling machine comprises an empty material box conveyor 1 to be filled, a main filling area, a material box transition conveyor 2, a weighing and supplementing filling area and a filled material box conveyor 3, wherein the main filling area is provided with a material box supporting plate 4 correspondingly matched with the empty material box conveyor 1 to be filled, a main filling machine 5 is arranged above the material box supporting plate 4, a material box filled by the main filling machine 5 is conveyed to the material box transition conveyor 2, the weighing and supplementing filling area is provided with a weighing module 6 correspondingly matched with the material box transition conveyor 2, a supplementing filling machine 7 is arranged above the weighing module 6, the supplementing filling machine 7 supplements materials in real time according to the weighing condition of the weighing module 6, and the material box filled by the supplementing filling machine 7 is conveyed to the filled material box conveyor 3.

In this embodiment, the empty magazine conveyor 1 to be filled and the magazine transition conveyor 2 are arranged in parallel, the main filling area is arranged between the empty magazine conveyor 1 to be filled and the magazine transition conveyor 2, the filled magazine conveyor 3 and the magazine transition conveyor 2 are arranged in parallel, the weighing and supplementing filling area is arranged between the filled magazine conveyor 3 and the magazine transition conveyor 2, a first magazine pushing mechanism 8 is arranged on one side of the empty magazine conveyor 1 to be filled corresponding to the main filling area, the first magazine pushing mechanism 8 is used for pushing the magazine 9 on the empty magazine conveyor 1 to be filled to the magazine support plate 4 of the main filling area, and meanwhile, the filled magazine on the magazine support plate 4 is extruded out of the main filling area to the magazine transition conveyor 2; and a second box pushing mechanism 10 is arranged on one side of the box transition conveyor 2 corresponding to the weighing material supplementing filling area, the second box pushing mechanism 10 is used for pushing the box to be supplemented on the box transition conveyor 2 to the weighing material supplementing filling area, and simultaneously extruding the box which is subjected to material supplementing filling on the weighing module 6 out of the weighing material supplementing filling area to the filled box conveyor 3.

The empty material box conveyor 1 to be filled and the filled material box conveyor 3 are of a whole conveyor structure, the corresponding part of the empty material box conveyor 1 to be filled and the conveying part before the empty material box conveyor 1 correspond to the main filling area, the corresponding part of the empty material box conveyor 1 to be filled and the weighing and material supplementing filling area correspond to the conveying part after the empty material box conveyor 3 correspond to the filling area, a plurality of material leakage holes 11 are formed in the material box supporting plate 4, each material leakage hole 11 corresponds to a filling head discharge port formed above the material leakage hole, and a material receiving and collecting tank is correspondingly arranged below the material box supporting plate 4.

The specific process is as follows:

(1) and conveying the empty material box on the empty material box conveyor to be filled to a position corresponding to the main filling area.

(2) Under the promotion of first box mechanism that pushes away, will wait to fill empty magazine on the empty magazine conveyer push to the magazine backup pad on, extrude the magazine that has accomplished the initial filling in the magazine backup pad to the transition conveyer on simultaneously, main liquid filling machine carries out the material filling to empty magazine, and the material of filling is solid-liquid mixture, like the hot pot seasoning of material and oil mixture.

(3) The material box which is filled for the first time is conveyed to a position corresponding to the weighing feeding filling area by the transition conveyor.

(4) Under the pushing of the second box pushing mechanism, the material box on the transition conveyor is pushed onto the weighing module, meanwhile, the material box which is subjected to supplementary material filling on the weighing module is extruded onto the filled material box conveyor, and the material box which is extruded onto the filled material box conveyor is a product which is subjected to two times of filling.

(5) Under the effect of weighing seat moving mechanism, pull open each weighing module, each noninterference between each magazine when guaranteeing to weigh, the magazine that has accomplished the initial filling is independently weighed after weighing module separation.

(6) After weighing is finished, the weighing module transmits data to the PLC for processing for later use, after the PLC data is processed, the replenishing filling machine fills and replenishes each box according to the PLC requirement, and oil filled by the replenishing filling machine is replenished so as to ensure the accuracy of replenishing; the filling machine supplements oil to the corresponding material box through each electric cylinder oil pumping component according to an oil supplementing instruction sent by the PLC, and the actual weight obtained by weighing the oil is processed by the PLC according to the amount of the oil to be supplemented.

(7) After the oil is supplemented, the weighing module is driven to fold under the action of the weighing seat moving mechanism so as to be extruded out subsequently.

As shown in fig. 6, 7 and 8, a longitudinal separation convex part 12 is arranged between the magazine supporting plate 4 of the main filling area and the magazine transition conveyor 2, the longitudinal separation convex part 12 is higher than the conveying surface of the magazine transition conveyor 2, the magazine 1 on the magazine supporting plate 4 is in an inclined state that the part of the magazine transition conveyor 2 is low and the part of the longitudinal separation convex part 12 is high in the ejection process through the longitudinal separation convex part 12, and finally, the magazine 1 on the magazine supporting plate 4 is completely separated from the magazine 1 on the magazine supporting plate 4 by the dead weight of the magazine 1 ejected to the magazine transition conveyor 2 and falls onto the magazine transition conveyor 2.

In this embodiment, be provided with a plurality of adjacent side by side on treating empty magazine conveyer of filling and wait the filling magazine, be provided with in the magazine backup pad and wait the empty magazine conveyer of filling the same filled magazine of quantity, the actuating lever that first pushes away box mechanism is connected with the push pedal, the length of push pedal is greater than the length of arranging of a plurality of magazines of waiting to fill that arrange side by side on treating empty magazine conveyer of filling, promptly the push pedal can promote simultaneously and wait a plurality of magazines of waiting to fill that arrange side by side on treating empty magazine conveyer of filling.

Wherein, the opening at the upper end of the material box is provided with an edge part 23 extending outwards, when the material box to be filled on the empty material box conveyor to be filled is ejected out of the filled material box on the material box supporting plate, the edge part 23 of the material box to be filled is abutted or overlapped with the edge part 23 of the filled material box, one end of the material box supporting plate close to the material box transition conveyor is higher than the conveying surface of the material box transition conveyor by utilizing the longitudinal separation bulge to form a certain fall, when the rim portion 23 of the cartridge to be filled and the rim portion 23 of the filled cartridge are in an overlapping state, the rim 23 of the filled cartridge overlaps the rim 23 of the cartridge to be filled, in the process that the material boxes are mutually extruded and ejected, the material boxes which are mutually abutted or overlapped are completely separated from each other under the action of the longitudinal separation convex part of the material boxes and the gravity of the filled material boxes.

In addition, a longitudinal separation convex part 12 is arranged between the weighing module 6 of the weighing and material supplementing filling area and the filled material box conveyor 3, the longitudinal separation convex part 12 is higher than the conveying surface of the filled material box conveyor 3, the material box 1 on the weighing module 6 is in an inclined state that the filled material box conveyor 3 is partially low and the longitudinal separation convex part 12 is partially high in the ejection process through the longitudinal separation convex part 12, and finally the material box 1 on the weighing module 6 is completely separated from the material box 1 on the filled material box conveyor 3 by the dead weight of the material box 1 ejected to the filled material box conveyor 3 and falls onto the filled material box conveyor 3, and the separation mode of the material box on the weighing module and the material box on the filled material box conveyor is the same as the above.

As shown in fig. 2 to 5, the weighing module 6 is connected to a scale seat moving mechanism, the scale seat moving mechanism includes a driving mechanism 13 and a plurality of independent scale seats, the plurality of independent scale seats are composed of a fixed scale seat 15 and a plurality of movable scale seats 16, the plurality of movable scale seats 16 are connected in series through a linkage mechanism 14, the plurality of movable scale seats 16 are movably disposed on a moving guide rail 17, a driving end of the driving mechanism 13 is fixedly connected to the movable scale seat 16 at one side end of the plurality of movable scale seats 16, specifically, the driving mechanism 13 is a cylinder, a driving rod of the cylinder is fixedly connected to the corresponding movable scale seat 16 through a connecting block, the movable scale seat 16 at the other side end of the plurality of movable scale seats 16 is connected to the fixed scale seat 15 through the linkage mechanism 14, that is, the fixed scale seat 15 is disposed at one end far from the driving mechanism 13, the fixed scale base 15 is fixedly connected to the moving guide rail 4 through a fixed mounting base 22. By the operation of the driving mechanism 13, the movable scale seats and the fixed scale seats and the corresponding movable scale seats can be separated or folded by the linkage mechanism 14.

Wherein, the fixed scale seats 15 and the plurality of movable scale seats 16 are respectively connected with the mutually independent weighing modules 6, the material boxes 9 needing to be supplemented are placed on the weighing modules 6, and the weighing modules 6 arranged on the plurality of movable scale seats 16 can synchronously move along with the corresponding movable scale seats 16; when the movable scale seats 16 and the fixed scale seats 15 and the corresponding movable scale seats 16 are separated from each other, the weighing modules 6 on the movable scale seats 16 and the fixed scale seats 15 are also separated from each other, so that mutually independent separate weighing platform structures are formed; when the movable scale seats 16 and the fixed scale seats 15 and the corresponding movable scale seats 16 are folded, the weighing modules 6 on the movable scale seats 16 and the fixed scale seats 15 are also folded to form an integral weighing platform structure close to each other.

As shown in fig. 3, in the present embodiment, the linkage mechanism 14 includes a distance rivet 18 and a connecting pin 19, the connecting pin 19 is disposed in the movable scale base 16 and fixed by a mounting plate 20 connected to the movable scale base 16, one end of the distance rivet 18 is fixedly connected to the corresponding movable scale base 16, and the other end thereof is provided with a strip hole 21 along the moving direction of the movable scale base 16, one end of the distance rivet 18 provided with the strip hole 21 extends into the corresponding movable scale base 16 and is movably connected to the connecting pin 19 in the corresponding movable scale base 16, that is, the connecting pin 19 can move along the strip hole 21 of the distance rivet 18, and the movement limit position between the adjacent movable scale bases 16 is determined by the hole pitch of the strip hole 21 on the distance rivet 18.

The working principle of the seat weighing moving mechanism is as follows:

as shown in figure 4, before the material box is pushed onto the weighing module, the weighing seat is in a state of being close to each other under the pushing of the air cylinder, and the weighing modules on the weighing seat are close to each other at the moment and form an integral weighing platform structure, so that the material box is pushed onto the weighing modules.

As shown in figure 5, after six magazines are pushed up to the weighing module, the six magazines are in a mutual abutting state, in order to ensure that the weighing modules are not influenced by the magazines which are close to each other or are mutually overlapped at the edge part, the weighing seat pulls open the weighing seat which is close to the weighing seat under the contraction of the cylinder, the weighing seat drives the magazines which are placed on the weighing modules to be separated from each other, and the mutual influence among the magazines in the weighing process is avoided.

And the weighing module independently weighs each material box, transmits the data to the PLC for processing, and performs different feeding filling on each material box according to the data processed by the PLC until the specified precision requirement is met.

And finally, after filling, the air cylinder is pushed out to drive the movable weighing seat to move along the movable guide rail, so that the movable weighing seat and the corresponding material box are brought back to a close state, and the material box is conveniently discharged after material supplementing and filling.

A filling method adopting the online weighing filling machine specifically comprises the following steps:

firstly, a plurality of material boxes are sent to a main filling area for filling simultaneously, and the filling amount of all the material boxes is lower than the standard filling amount.

And then, conveying the plurality of cartridges subjected to primary filling to a weighing and feeding filling area for feeding filling, weighing the cartridges by a weighing module before feeding filling, controlling a feeding filling machine to perform different feeding filling on the cartridges according to the weighed data, driving the weighing modules to be separated from each other by a weighing seat moving mechanism when the cartridges are weighed, and enabling the cartridges placed on the weighing modules not to influence each other in the weighing process.

And finally, extruding the material box after the material supplementing filling by the material box after the initial filling under the action of a box pushing mechanism to obtain a weighing material supplementing filling area, so as to realize continuous production, conveying the material box after the two times of filling to a post-process by a filled material box conveyor, and leaving the material box after the initial filling in the weighing material supplementing filling area for weighing and material supplementing filling.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

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