阅读说明：本技术 一种砂型铸造工艺 (Sand mold casting process ) 是由 付纯 吴国良 左建军 于 2020-07-21 设计创作，主要内容包括：本发明涉及铸造领域,具体的说是一种砂型铸造工艺,包括以下步骤：S1：制备潮砂模；将准备好的模型砂筛分,将筛分完成的模型砂投入潮模砂有箱造型机；S2：将准备好的原料投入到熔炉中,熔融液体温度为1400-1600℃,熔融时间4-5h,每30min搅拌一次；S3：将S1步骤中制得的潮砂模进行预热,预热温度为400-600℃,预热时间为5-10min,预热完成后,将原料的熔融液体注入到潮砂模中,之后,将潮砂模置于恒温炉中,并使潮砂模轻微振动,恒温时间为30-60min,恒温期间,原料保持熔融状态；S4：将S3步骤中恒温处理完成的潮砂模取出,使用水冷与风冷,对潮砂模进行降温。本发明提供的潮模砂有箱造型机能够快速完成多次碰撞成型,使得能够快速压实成型,保证了成型效率。(The invention relates to the field of casting, in particular to a sand mold casting process, which comprises the following steps: s1: preparing a damp sand mold; screening the prepared mold sand, and putting the screened mold sand into a tidal sand box molding machine; s2: putting the prepared raw materials into a smelting furnace, wherein the temperature of the molten liquid is 1400-1600 ℃, the melting time is 4-5h, and the raw materials are stirred once every 30 min; s3: preheating the damp sand mold prepared in the step S1, wherein the preheating temperature is 400-600 ℃, the preheating time is 5-10min, after the preheating is finished, injecting the molten liquid of the raw materials into the damp sand mold, then placing the damp sand mold in a constant temperature furnace, slightly vibrating the damp sand mold, and keeping the constant temperature for 30-60min, wherein the raw materials are kept in a molten state during the constant temperature period; s4: and (6) taking out the damp sand mold which is subjected to constant temperature treatment in the step S3, and cooling the damp sand mold by using water cooling and air cooling. The green sand boxed molding machine provided by the invention can quickly complete multiple times of collision molding, so that the green sand boxed molding machine can be quickly compacted and molded, and the molding efficiency is ensured.)

1. A sand casting process is characterized by comprising the following steps:

s1: preparing a damp sand mold; screening the prepared model sand with fineness modulus of 2.2-1.6 by using a 45-mesh screen, and then preparing a qualified damp sand mold for casting by using a damp sand box molding machine;

s2: putting the prepared raw materials into a melting furnace according to a formula proportion, and fully mixing the raw materials through high-temperature melting, wherein the temperature of a molten liquid is 1400-1600 ℃, the melting time is 4-5h, and the raw materials are stirred once every 30min to ensure full mixing;

s3: preheating the damp sand mold prepared in the step S1, wherein the preheating temperature is 400-600 ℃, the preheating time is 5-10min, after the preheating is finished, injecting the molten liquid of the raw materials into the damp sand mold, then placing the damp sand mold in a constant temperature furnace, slightly vibrating the damp sand mold, and keeping the constant temperature for 30-60min, wherein the raw materials are kept in a molten state during the constant temperature period;

s4: taking out the damp sand mold after the constant temperature treatment in the step S3, cooling the damp sand mold by using water cooling and air cooling, quickly cooling the damp sand mold to 500-600 ℃ by using water cooling in the initial stage, then slowly cooling to normal temperature by using air cooling, then taking out the casting from the damp sand mold, and cleaning the surface of the casting to obtain a finished casting;

the green sand boxed molding machine in the step S1 comprises a processing table (1), an adjusting structure (2), a reciprocating vibration and compression molding structure (3) and a dust removing structure (4), wherein the adjusting structure (2) is connected to the processing table (1); the reciprocating jolt-squeeze forming structure (3) is connected with the adjusting structure (2), the reciprocating jolt-squeeze forming structure (3) comprises a rotating disk (31), a baffle (32), a jolt-squeeze forming plate (33), a forming box (34), a swing connecting rod (35), a pin shaft (36), a limiting block (37), a lifting vertical rod (38) and a motor (39), the forming box (34) is installed at the top of the processing table (1) at a position, the jolt-squeeze forming plate (33) is arranged right above the forming box (34), the vertically arranged baffle (32) is arranged at the top of the jolt-squeeze forming plate (33), the motor (39) is installed at the rear end surface of the baffle (32), the baffle (32) is penetrated by the output end of the motor (39) and is connected with the rotating disk (31), the front end surface of the bottom of the baffle (32) is connected with the two symmetrically arranged limiting blocks (37), the bottom end of a vertical lifting rod (38) is fixedly connected with the center position of the top of the jolt-squeeze forming plate (33), the top end of the vertical lifting rod (38) is rotatably connected with a swinging connecting rod (35) through a pin shaft (36), the other end of the swinging connecting rod (35) is rotatably connected with the rotating disc (31) through the pin shaft (36), and the rotating connection position of the swinging connecting rod (35) and the rotating disc (31) deviates from the circle center of the rotating disc (31); the dust removal structure (4) is connected to the processing table (1).

2. A sand casting process according to claim 1, characterized in that the adjusting structure (2) comprises a belt (21), an L-shaped rotating rod (22), an L-shaped connecting rod (23), a belt pulley (24), a screw rod (25), a sliding block (26) and a supporting frame (27), the top surface of the processing table (1) is connected with the two supporting frames (27) symmetrically arranged relative to the baffle plate (32), the sliding block (26) is slidably connected inside the supporting frame (27), two side walls of the baffle plate (32) are connected with the sliding block (26) through the L-shaped connecting rod (23), the screw rod (25) is rotatably connected to the inner bottom of the supporting frame (27), a threaded hole matched with the screw rod (25) is formed inside the sliding block (26), the top end of the screw rod (25) penetrates through the supporting frame (27) and is connected with the belt pulley (24), and the two belt pulleys (24) are in transmission connection through the, the top end of one screw rod (25) is fixedly connected with an L-shaped rotating rod (22).

3. A sand casting process according to claim 1, wherein the dust removing structure (4) comprises a U-shaped dust guide pipe (41), a collecting net box (42), a centrifugal fan (43), a net plate (44), a pad (45) and a support box (46), the top of the support box (46) is fixedly connected with the bottom of the processing table (1), the collecting net box (42) is installed inside the support box (46), the bottom of the support box (46) is connected with four rectangular pad (45), the net plate (44) is installed at the bottom of the support box (46), the centrifugal fan (43) is installed on the net plate (44), and the four side surfaces of the top of the support box (46) are respectively connected with a plurality of U-shaped dust guide pipes (41); the end part of the U-shaped dust guide pipe (41) is of a circular arc structure, the port of the U-shaped dust guide pipe (41) is obliquely arranged, and a protrusion (411) is arranged inside the U-shaped dust guide pipe (41).

4. A sand casting process according to claim 3, wherein the front end face of the support box (46) is provided with a channel matched with the collection mesh box (42), and the outer side face of the collection mesh box (42) is connected with a U-shaped pull rod.

5. A sand casting process according to claim 1, wherein the bottom side wall of the baffle (32) is connected with a jolt-squeeze forming plate (33) through a plurality of telescopic pipes, scale marks are carved on the outer side wall of the supporting frame (27), and anti-skid grains are arranged on the outer side wall of the L-shaped rotating rod (22).

Technical Field

The invention relates to the field of casting, in particular to a sand mold casting process.

Background

Molding machines are used in casting plants for producing sand molds. Its main functions are: filling sand, namely filling loose molding sand into a sand box; compacting the molding sand, namely compacting the loose molding sand in the sand box by different methods such as jolt ramming, compaction, jolt ramming, injection pressing and the like, so that the sand mould has necessary strength in the processes of carrying, pouring and the like; and (4) stripping, namely taking out the pattern from the compacted sand mold by using different mechanisms.

When putting into the sand box to loose molding sand and carrying out the shaping, cover the drawing of patterns ash on the molding sand surface for convenient drawing of patterns at last, traditional molding machine relies on the pneumatic cylinder mode to accomplish the compaction extrusion, and the pneumatic cylinder drives and shakes and presses the profiled sheeting and come and go the rate of movement slower, influences the shaping efficiency, and the pneumatic cylinder cost is higher, and simultaneously, can make the shaping effect poor through hydraulic mode, causes later stage work piece yield to hang down. Therefore, there is a need to provide a new green sand boxed molding machine to solve the above technical problems.

Disclosure of Invention

Aiming at the problems in the prior art, the invention provides a sand mold casting process.

The technical scheme adopted by the invention for solving the technical problems is as follows: a sand casting process comprises the following steps:

s1: preparing a damp sand mold; screening the prepared model sand with fineness modulus of 2.2-1.6 by using a 45-mesh screen, and then preparing a qualified damp sand mold for casting by using a damp sand box molding machine;

s2: putting the prepared raw materials into a melting furnace according to a formula proportion, and fully mixing the raw materials through high-temperature melting, wherein the temperature of a molten liquid is 1400-1600 ℃, the melting time is 4-5h, and the raw materials are stirred once every 30min to ensure full mixing;

s3: preheating the damp sand mold prepared in the step S1, wherein the preheating temperature is 400-600 ℃, the preheating time is 5-10min, after the preheating is finished, injecting the molten liquid of the raw materials into the damp sand mold, then placing the damp sand mold in a constant temperature furnace, slightly vibrating the damp sand mold, and keeping the constant temperature for 30-60min, wherein the raw materials are kept in a molten state during the constant temperature period;

s4: taking out the damp sand mold after the constant temperature treatment in the step S3, cooling the damp sand mold by using water cooling and air cooling, quickly cooling the damp sand mold to 500-600 ℃ by using water cooling in the initial stage, then slowly cooling to normal temperature by using air cooling, then taking out the casting from the damp sand mold, and cleaning the surface of the casting to obtain a finished casting;

the green sand boxed molding machine in the step S1 comprises a processing table, an adjusting structure and a dust removing structure, wherein the adjusting structure is connected with the processing table; the reciprocating jolt-squeeze forming structure is connected with the adjusting structure and comprises a rotating disk, a baffle plate, a jolt-squeeze forming plate and a forming box, the device comprises a swinging connecting rod, a pin shaft, limiting blocks, a lifting vertical rod and a motor, wherein a forming box is arranged in the top of a processing table, a vibration-compression forming plate is arranged right above the forming box, a vertically-arranged baffle is arranged at the top of the vibration-compression forming plate, the motor is arranged on the rear end face of the baffle, the output end of the motor penetrates through the baffle and is connected with a rotating disk, the front end face of the bottom of the baffle is connected with two symmetrically-arranged limiting blocks, the lifting vertical rod is connected between the two limiting blocks in a sliding manner, the bottom end of the lifting vertical rod is fixedly connected with the central position of the top of the vibration-compression forming plate, the top end of the lifting vertical rod is rotatably connected with the swinging connecting rod through the pin shaft; the dust removal structure is connected to the processing table.

Preferably, adjust the structure and include the belt, L shape rotary rod, L shape connecting rod, the belt pulley, the lead screw, slider and carriage, two carriage about the baffle symmetry setting are connected to the top surface of processing platform, the inside sliding connection slider of carriage, the both sides wall of baffle passes through L shape connecting rod and is connected with the slider, the interior bottom of carriage rotates and connects the lead screw, the inside of slider be equipped with lead screw assorted screw hole, the top of lead screw runs through the carriage and connects the belt pulley, two belt pulleys pass through belt transmission and connect, the top fixed connection L shape rotary rod of one of them lead screw.

Preferably, the dust removing structure comprises a U-shaped dust guide pipe, a collecting net box, a centrifugal fan, a screen plate, a pad and a supporting box, the top of the supporting box is fixedly connected with the bottom of the processing table, the collecting net box is arranged inside the supporting box, the bottom of the supporting box is connected with four rectangular pad, the screen plate is arranged at the bottom of the supporting box, the centrifugal fan is arranged on the screen plate, and four sides of the top of the supporting box are respectively connected with a plurality of U-shaped dust guide pipes; the end part of the U-shaped dust guide pipe is of an arc-shaped structure, the port of the U-shaped dust guide pipe is obliquely arranged, and a protrusion is arranged inside the U-shaped dust guide pipe.

Preferably, the front end face of the supporting box is provided with a channel matched with the collecting net box, and the outer side face of the collecting net box is connected with the U-shaped pull rod.

Preferably, the bottom lateral wall of baffle is connected with the jolt squeeze shaping board through a plurality of flexible pipe, the carriage lateral wall is carved with the scale mark, and L shape rotary rod lateral wall is equipped with anti-skidding line.

Compared with the related art, the green sand boxed molding machine provided by the invention has the following beneficial effects:

(1) the invention provides a green sand boxed molding machine, which drives a jolt-squeeze molding plate to move up and down to collide with green sand in a molding box of the green sand boxed molding machine through a reciprocating jolt-squeeze presenting structure to complete an extrusion molding process.

(2) The invention provides a wet sand boxed molding machine, which can drive two sliding blocks to move upwards or downwards through an adjusting structure, so that the height of a jolt-squeeze molding plate on a reciprocating jolt-squeeze molding structure from a molding box can be adjusted, the machine is suitable for molding processes of molding boxes with different heights, the application range is increased, negative pressure is formed through a dust removing structure, gas is introduced from the inside of a U-shaped dust guide pipe, and sand ash generated around can be adsorbed to the inside of the U-shaped dust guide pipe and falls into a collecting net box, so that the content of the sand ash generated around is reduced, the clean surrounding environment is ensured, and the respiratory health of surrounding operators is ensured.

Drawings

FIG. 1 is a schematic structural view of a preferred embodiment of a sand casting process provided by the present invention;

FIG. 2 is an enlarged view of a portion A of FIG. 1;

FIG. 3 is a rear view schematic view of the baffle of FIG. 1;

FIG. 4 is a schematic view of the arrangement of the U-shaped dust guiding tubes shown in FIG. 1;

FIG. 5 is a schematic view of the inside of the U-shaped dust guiding tube shown in FIG. 1;

FIG. 6 is a process flow diagram of the present invention.

Reference numbers in the figures: 1. a processing table; 2. an adjustment structure; 3. reciprocating jolt-pressing the forming structure; 4. a dust removal structure; 21. a belt; 22. an L-shaped rotating rod; 23. an L-shaped connecting rod; 24. a belt pulley; 25. a screw rod; 26. a slider; 27. a support frame; 31. rotating the disc; 32. a baffle plate; 33. jolting and pressing the formed plate; 34. forming a box; 35. a swing link; 36. a pin shaft; 37. a limiting block; 38. a vertical lifting rod; 39. a motor; 41. a U-shaped dust guide pipe; 411. a protrusion; 42. collecting the net box; 43. a centrifugal fan; 44. a screen plate; 45. a foot pad; 46. a support box.

Detailed Description

The invention is further described with reference to the following figures and embodiments.

Referring to fig. 1, 2, 3, 4, 5 and 6 in combination, a sand casting process includes the following steps:

s1: preparing a damp sand mold; screening the prepared model sand with fineness modulus of 2.2-1.6 by using a 45-mesh screen, and then preparing a qualified damp sand mold for casting by using a damp sand box molding machine;

s2: putting the prepared raw materials into a melting furnace according to a formula proportion, and fully mixing the raw materials through high-temperature melting, wherein the temperature of a molten liquid is 1400-1600 ℃, the melting time is 4-5h, and the raw materials are stirred once every 30min to ensure full mixing;

s3: preheating the damp sand mold prepared in the step S1, wherein the preheating temperature is 400-600 ℃, the preheating time is 5-10min, after the preheating is finished, injecting the molten liquid of the raw materials into the damp sand mold, then placing the damp sand mold in a constant temperature furnace, slightly vibrating the damp sand mold, and keeping the constant temperature for 30-60min, wherein the raw materials are kept in a molten state during the constant temperature period;

s4: taking out the damp sand mold after the constant temperature treatment in the step S3, cooling the damp sand mold by using water cooling and air cooling, quickly cooling the damp sand mold to 500-600 ℃ by using water cooling in the initial stage, then slowly cooling to normal temperature by using air cooling, then taking out the casting from the damp sand mold, and cleaning the surface of the casting to obtain a finished casting;

wherein, the wet sand boxed molding machine in the step S1 comprises a processing table 1, an adjusting structure 2, a reciprocating vibration and pressure molding structure 3 and a dust removing structure 4, the reciprocating vibration and pressure molding structure 3 is connected with the adjusting structure 2, the reciprocating vibration and pressure molding structure 3 comprises a rotary disc 31, a baffle 32, a vibration and pressure molding plate 33, a molding box 34, a swinging connecting rod 35, a pin shaft 36, a limiting block 37, a vertical lifting rod 38 and a motor 39, the molding box 34 is installed in the top of the processing table 1, the vibration and pressure molding plate 33 is arranged right above the molding box 34, the baffle 32 which is vertically arranged is arranged on the top of the vibration and pressure molding plate 33, the motor 39 is installed on the rear end surface of the baffle 32, the baffle 32 which is penetrated by the output end of the motor 39 is connected with the rotary disc 31, the two limiting blocks 37 which are symmetrically arranged are connected on the front end surface of the bottom of the baffle 32, the vertical lifting rod 38 is connected between the two limiting blocks 37 in, the top end of the vertical lifting rod 38 is rotatably connected with a swinging connecting rod 35 through a pin shaft 36, the other end of the swinging connecting rod 35 is rotatably connected with the rotating disc 31 through a pin shaft 36, the rotating connection position of the swinging connecting rod 35 and the rotating disc 31 deviates from the circle center of the rotating disc 31, it should be noted that a proper amount of green sand is guided into the forming box 34, the rotating disc 31 can be driven to rotate by opening a motor 39, so as to drive the swinging connecting rod 35 to complete swinging, the swinging connecting rod 35 can drive the vertical lifting rod 38 to move up and down and back and forth in the swinging process, so that the two limiting blocks 37 can vertically move the vertical lifting rod 38 up and down and back and forth, so as to drive the jolt-squeeze forming plate 33 to move up and down to collide with the green sand inside the forming box 34, the extrusion forming process is completed, the motor 39, the rapid compaction forming is realized, the forming efficiency is ensured, a hydraulic cylinder mode is not adopted, and the cost is reduced.

Referring to fig. 1, the adjusting structure 2 is connected to the processing table 1, the adjusting structure 2 includes a belt 21, an L-shaped rotating rod 22, an L-shaped connecting rod 23, a belt pulley 24, a screw rod 25, a slider 26 and a supporting frame 27, the top surface of the processing table 1 is connected to the two supporting frames 27 symmetrically arranged with respect to a baffle 32, the inside of the supporting frame 27 is slidably connected to the slider 26, two side walls of the baffle 32 are connected to the slider 26 through the L-shaped connecting rod 23, the inner bottom of the supporting frame 27 is rotatably connected to the screw rod 25, the inside of the slider 26 is provided with a threaded hole matched with the screw rod 25, the top end of the screw rod 25 penetrates through the supporting frame 27 and is connected to the belt pulley 24, the two belt pulleys 24 are in transmission connection through the belt 21, the top end of one screw rod 25 is fixedly connected to the L-shaped rotating rod 22, thereby drive two lead screws 25 synchronous revolution, can drive two sliders 26 and upwards or move down to can adjust to come and go and shake and press the shake pressure profiled sheeting 33 on the shaping structure 3 apart from the shaping case 34 height, be applicable to not co-altitude shaping case 34 forming process, increase application scope.

Referring to fig. 1, the dust removing structure 4 is connected to the processing table 1, the dust removing structure 4 includes a U-shaped dust guiding pipe 41, a collecting net box 42, a centrifugal fan 43, a net plate 44, a pad 45 and a supporting box 46, the top of the supporting box 46 is fixedly connected to the bottom of the processing table 1, the collecting net box 42 is installed inside the supporting box 46, the bottom of the supporting box 46 is connected to four rectangular pads 45, the bottom of the supporting box 46 is installed with the net plate 44, the centrifugal fan 43 is installed on the net plate 44, four sides of the top of the supporting box 46 are respectively connected to a plurality of U-shaped dust guiding pipes 41, it should be noted that, when the damp mold sand process is repeatedly vibrated and pressurized, sand dust is generated around, the internal air of the supporting box 46 is extracted by opening the centrifugal fan 43 to form a negative pressure, so that air is introduced from the inside of the U-shaped dust guiding pipe 41, the end of the U-shaped dust guiding pipe 41 is, just the port of U-shaped dust guide pipe 41 becomes the slope setting, just the inside of U-shaped dust guide pipe 41 is equipped with arch 411, and the port that the slope set up can be collected the sand ash that produces in the quick stamping process to produce the sand ash on every side and also can be adsorbed the inside of U-shaped dust guide pipe 41, thereby fall into the inside of collecting net box 42, thereby will produce the sand ash content reduction on every side, guarantee that the surrounding environment is clean, guarantee that the operation workman breathes healthily on every side, the further sand ash water conservancy diversion that prevents that sets up of arch 411.

The passageway that with collect net box 42 assorted is seted up to the preceding terminal surface of supporting box 46, collects the lateral surface of net box 42 and connects the U-shaped pull rod, through pulling the U-shaped pull rod to can take whole collection net box 42 out, regularly dismantle and shift out inside lime sand, the bottom lateral wall of baffle 32 is connected with jolt squeeze profiled sheeting 33 through the flexible pipe of a plurality of, guarantees jolt squeeze profiled sheeting 33 and hangs the bottom stability of the baffle 32 of connecting. The outside wall of the supporting frame 27 is marked with scale marks, and the outside wall of the L-shaped rotating rod 22 is provided with anti-slip lines, so that the contact friction is increased, the operation slip is prevented, and the operation is convenient.

The working principle is as follows: leading-in the inside to forming box 34 with proper amount green sand, through opening motor 39, can drive rotary disk 31 and accomplish rotatoryly, thereby drive swing connecting rod 35 and accomplish the swing, swing connecting rod 35 is accomplished the swing process and can is driven the montant 38 that rises and falls and come and go from top to bottom, thereby two stoppers 37, montant 38 that can rise and fall is vertical moves from top to bottom, thereby it reciprocates the inside green sand that collides its forming box 34 to drive jolt-squeeze profiled sheeting 33, accomplish the extrusion process, motor 39 and relevant connecting rod structure can let drive jolt-squeeze profiled sheeting 33 reciprocate fast, accomplish many times of collision shaping fast, make can the shaping of compaction fast, forming efficiency has been guaranteed, do not adopt the pneumatic cylinder mode, and the cost is reduced.

The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and the embodiments and descriptions given above are only illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the claims. The scope of the invention is defined by the appended claims and equivalents thereof.