阅读说明：本技术 绝缘套管焊接封口机及其工作方法 (Insulating sleeve welding sealing machine and working method thereof ) 是由 邹远强 王涛 任小龙 于 2020-07-01 设计创作，主要内容包括：本发明涉及一种绝缘套管焊接封口机及其工作方法,包括排列输出机构、超声波焊接装置、夹持组件以及移动机构。该封口机的工作方法包括以下步骤：步骤S10,各个套管在管槽内振动向前移动,直至前端的套管抵接到套管挡板之后停止向前移动；步骤S20,上夹板和下夹板夹紧各个夹口内的套管；步骤S30,超声波焊接装置对各个套管后端进行焊接。步骤S40,完成焊接后的各个套管右移动机构移出,打开夹口以获得各个成品绝缘套管。使套管焊接的整个工艺环节均进行了自动化,确保绝缘套管焊接质量的同时,也提升绝缘套管的焊接产品。(The invention relates to an insulating sleeve welding and sealing machine and a working method thereof. The working method of the sealing machine comprises the following steps: step S10, each sleeve vibrates and moves forwards in the pipe groove until the sleeve at the front end abuts against the sleeve baffle and stops moving forwards; step S20, the upper clamping plate and the lower clamping plate clamp the sleeve in each clamping opening; in step S30, the ultrasonic welding device welds the rear ends of the sleeves. And step S40, moving out the welded right moving mechanism of each sleeve, and opening the clamping opening to obtain each finished insulating sleeve. The whole process link of sleeve welding is automated, the welding quality of the insulating sleeve is ensured, and meanwhile, the welding product of the insulating sleeve is improved.)

1. An insulating sleeve welding and sealing machine is characterized by comprising

The arrangement output mechanism is used for arranging and outputting the plurality of insulating sleeves;

the ultrasonic welding device is used for welding the rear end of the insulating sleeve;

at least one clamping assembly for clamping the front end of the casing; and

and the moving mechanism is used for driving the clamping assembly to reciprocate in the sleeve arranging mechanism and the ultrasonic welding device.

2. The welding and sealing machine for insulating sleeves according to claim 1,

the arrangement output mechanism comprises

The device comprises a sleeve arrangement plate, a plurality of guide rails and a plurality of guide rails, wherein a plurality of pipe grooves are formed in the sleeve arrangement plate;

the vibration generator is used for driving the sleeve arrangement plate to carry out vibration conveying operation; and

the sleeve baffle is used for blocking the front end of each sleeve and does lifting movement.

3. The welding and sealing machine for insulating sleeves according to claim 2,

the arrangement output mechanism further comprises

The bottom of the hopper is provided with a discharge hole; the discharge port is positioned above the rear part of the sleeve arrangement plate;

the homogenizing plate reciprocates in the hopper along the length direction of the pipe groove; and

and the pressing plate is used for limiting the sleeve in the pipe groove to move up and down and is fixedly arranged above the front part of the sleeve arrangement plate.

4. The welding and sealing machine for insulating sleeves according to claim 1,

the clamping assembly comprises an upper clamping plate, a lower clamping plate, a finger cylinder, a first translation cylinder and a first lifting cylinder;

the upper clamping plate and the lower clamping plate are respectively provided with a clamping opening matched with the sleeve and an avoidance slotted hole used for avoiding the front end part of the sleeve;

the finger cylinder is connected with the upper clamping plate and the lower clamping plate to drive the upper clamping plate and the lower clamping plate to perform clamping operation;

the first translation cylinder is connected with the finger cylinder, and the first lifting cylinder is connected with the first translation cylinder.

5. The welding and sealing machine for insulating sleeves according to claim 4,

the clamping assembly further comprises a blocking piece used for abutting against the front end portion of the sleeve, and the blocking piece is movably arranged in the avoiding slot hole.

6. The welding and sealing machine for insulating sleeves according to claim 4 or 5,

the moving mechanism comprises a sliding seat and a sliding table movably arranged on the sliding seat, and the clamping assembly is arranged on the sliding table.

7. The welding and sealing machine for insulating sleeves according to claim 1,

the ultrasonic welding device comprises a lower welding seat, an upper welding head and a pressure rod;

the lower welding seat is fixedly arranged, the upper welding head is arranged above the lower welding seat in a vertical moving mode, and the compression bar is transversely and fixedly arranged on the upper welding head;

when the upper welding head is used for welding each sleeve, the compression rod is suitable for pressing each sleeve downwards.

8. The welding and sealing machine for insulating sleeves according to claim 1,

the ultrasonic welding device further comprises a light sensor used for monitoring the number of sleeves in the welded junction, the light sensor comprises a light projector and a light receiver, and the light projector and the light receiver are respectively located on two sides of the welded junction.

9. The welding and sealing machine for insulating sleeves according to claim 3,

the insulating sleeve welding and sealing machine further comprises a belt feeding machine for inputting the sleeve into the hopper; and the infrared detection device is used for detecting the height of the inner sleeve of the hopper.

10. An operating method of an insulating sleeve welding and sealing machine is characterized in that the insulating sleeve welding and sealing machine as claimed in any one of claims 1 to 9 is adopted, and the method comprises the following steps:

step S10, the belt feeder feeds the sleeves into the hopper inner sleeve arrangement plate, the vibration generator drives each sleeve on the sleeve arrangement plate to vibrate and arrange into the corresponding pipe groove, each sleeve vibrates and moves forwards in the pipe groove until the sleeve at the front end abuts against the sleeve baffle plate, and then the sleeve stops moving forwards;

step S20, the sleeve baffle plates are moved away, each sleeve continues to move forwards under vibration to enter each clamping opening of the clamping assembly, and after the sleeve abuts against the blocking sheet, the upper clamping plate and the lower clamping plate clamp the sleeve in each clamping opening;

step S30, the moving mechanism moves the clamping assembly clamping the sleeve to an ultrasonic welding device, the rear end of each sleeve is placed in a welding port, and the ultrasonic welding device welds the rear end of each sleeve;

and step S40, moving out the welded sleeves by the moving mechanism, and opening the clamping openings to obtain the finished insulating sleeves.

Technical Field

The invention relates to an insulating sleeve welding and sealing machine and a working method thereof.

Background

At present, the welding processing of the insulating sleeve is not operated manually in the industry, the automation degree is low, and the welding efficiency of the insulating sleeve is low.

Disclosure of Invention

The technical problem to be solved by the invention is as follows: the defects of the prior art are overcome, and the insulating sleeve welding sealing machine and the working method thereof are provided to solve the problem of low insulating sleeve welding efficiency in the past.

The technical scheme adopted by the invention for solving the technical problems is as follows:

in a first aspect, an insulation sleeve welding and sealing machine comprises

The arrangement output mechanism is used for arranging and outputting the plurality of insulating sleeves;

the ultrasonic welding device is used for welding the rear end of the insulating sleeve;

at least one clamping assembly for clamping the front end of the casing; and

and the moving mechanism is used for driving the clamping assembly to reciprocate in the sleeve arranging mechanism and the ultrasonic welding device.

Further, the arrangement output mechanism comprises

The device comprises a sleeve arrangement plate, a plurality of guide rails and a plurality of guide rails, wherein a plurality of pipe grooves are formed in the sleeve arrangement plate;

the vibration generator is used for driving the sleeve arrangement plate to carry out vibration conveying operation; and

the sleeve baffle is used for blocking the front end of each sleeve and does lifting movement.

Further, the arrangement output mechanism also comprises

The bottom of the hopper is provided with a discharge hole; the discharge port is positioned above the rear part of the sleeve arrangement plate;

the homogenizing plate reciprocates in the hopper along the length direction of the pipe groove; and

and the pressing plate is used for limiting the sleeve in the pipe groove to move up and down and is fixedly arranged above the front part of the sleeve arrangement plate.

Furthermore, the clamping assembly comprises an upper clamping plate, a lower clamping plate, a finger cylinder, a first translation cylinder and a first lifting cylinder;

the upper clamping plate and the lower clamping plate are respectively provided with a clamping opening matched with the sleeve and an avoidance slotted hole used for avoiding the front end part of the sleeve;

the finger cylinder is connected with the upper clamping plate and the lower clamping plate to drive the upper clamping plate and the lower clamping plate to perform clamping operation;

the first translation cylinder is connected with the finger cylinder, and the first lifting cylinder is connected with the first translation cylinder.

Further, the clamping assembly further comprises a blocking piece used for abutting against the front end portion of the sleeve, and the blocking piece is movably arranged in the avoiding slot hole.

Further, the moving mechanism comprises a sliding seat and a sliding table movably arranged on the sliding seat, and the clamping assembly is arranged on the sliding table.

Further, the ultrasonic welding device comprises a lower welding seat, an upper welding head and a pressure rod;

the lower welding seat is fixedly arranged, the upper welding head is arranged above the lower welding seat in a vertical moving mode, and the compression bar is transversely and fixedly arranged on the upper welding head;

when the upper welding head is used for welding each sleeve, the compression rod is suitable for pressing each sleeve downwards.

Further, the ultrasonic welding device further comprises a light sensor used for monitoring the number of sleeves in the welded junction, wherein the light sensor comprises a light projector and a light receiver, and the light projector and the light receiver are respectively positioned on two sides of the welded junction.

Further, the insulating sleeve welding and sealing machine further comprises a belt feeding machine for inputting the sleeve into the hopper; and the infrared detection device is used for detecting the height of the inner sleeve of the hopper.

On the other hand, the working method of the insulating sleeve welding and sealing machine is provided, the insulating sleeve welding and sealing machine comprises the following steps:

step S10, the belt feeder feeds the sleeves into the hopper inner sleeve arrangement plate, the vibration generator drives each sleeve on the sleeve arrangement plate to vibrate and arrange into the corresponding pipe groove, each sleeve vibrates and moves forwards in the pipe groove until the sleeve at the front end abuts against the sleeve baffle plate, and then the sleeve stops moving forwards;

step S20, the sleeve baffle plates are moved away, each sleeve continues to move forwards under vibration to enter each clamping opening of the clamping assembly, and after the sleeve abuts against the blocking sheet, the upper clamping plate and the lower clamping plate clamp the sleeve in each clamping opening;

step S30, the moving mechanism moves the clamping assembly clamping the sleeve to an ultrasonic welding device, the rear end of each sleeve is placed in a welding port, and the ultrasonic welding device welds the rear end of each sleeve;

and step S40, moving out the welded sleeves by the moving mechanism, and opening the clamping openings to obtain the finished insulating sleeves.

The invention has the beneficial effects that:

the utility model provides an insulating sleeve welding capper, make the whole technology link of sleeve welding all carry out the automation, when guaranteeing insulating sleeve welding quality, also promote insulating sleeve's welding product.

Drawings

The invention is further described below with reference to the accompanying drawings.

FIG. 1 is a perspective view of an insulating sleeve welding and sealing machine of the present invention;

FIG. 2 is a schematic view of an alignment output mechanism;

FIG. 3 is a schematic view of a ferrule alignment plate;

FIG. 4 is a view of the alignment output mechanism in cooperation with the clamping assembly;

FIG. 5 is a schematic view of the lower plate and the flap;

FIG. 6 is a schematic view of a clamping assembly;

FIG. 7 is a schematic view of an ultrasonic welding apparatus;

wherein, 1, a belt feeder;

2. the device comprises an arrangement output mechanism 21, a sleeve arrangement plate 21A, a pipe groove 22, a vibration generator 23, a hopper 24, a refining plate 25 and a pressing plate;

3. the device comprises a clamping assembly, a clamping assembly 31, an upper clamping plate, a clamping assembly 32, a lower clamping plate, a clamping piece 33, a blocking piece 34, a finger cylinder 35, a first translation cylinder 36 and a first lifting cylinder;

4. a moving mechanism 41, a sliding seat 42 and a sliding table;

5. ultrasonic welding device, 51, lower welding seat, 52, upper welding head, 53 and compression bar.

Detailed Description

The invention will now be further described with reference to specific examples. These drawings are simplified schematic diagrams only illustrating the basic structure of the present invention in a schematic manner, and thus show only the constitution related to the present invention.

As shown in fig. 1 to 7, an insulating sleeve welding and sealing machine includes an arrangement output mechanism 2, an ultrasonic welding device 5, a clamping assembly 3 and a moving mechanism 4.

The arrangement output mechanism 2 is used for arranging and outputting a plurality of insulating sleeves; the ultrasonic welding device 5 is used for welding the rear end of the insulating sleeve; the clamping group is used for clamping the front end of the sleeve; the moving mechanism 4 is used for driving the clamping component 3 to reciprocate in the sleeve arranging mechanism and the ultrasonic welding device 5, so that the clamped sleeve to be welded is welded in the welding of the ultrasonic welding device 5.

Specifically, in the present embodiment, as shown in fig. 2 to 4, the alignment output mechanism 2 includes a ferrule alignment plate 21, a vibration generator 22, and a ferrule shutter. A plurality of pipe grooves 21A are formed in the sleeve arrangement plate 21; each pipe groove 21A is arranged on the sleeve arrangement plate 21 side by side, and the vibration generator 22 is used for driving the sleeve arrangement plate 21 to be used as a vibration conveying operator; the sleeve baffle is used for blocking the front end of each sleeve, and the sleeve baffle can do up-and-down lifting movement; specifically, the sleeve baffle is driven by a lifting cylinder to do lifting motion.

The vibration generator 22 drives the sleeve arrangement plate 21 to vibrate, so that the insulating sleeves to be welded respectively fall into the tube slots 21A on the rear side of the sleeve arrangement plate 21, and then drives the sleeves to be welded to slowly move forward in the tube slots 21A through vibration until the sleeves in the foremost row abut against the sleeve baffle plate and stop moving forward.

Specifically, in this embodiment, the arrangement output mechanism 2 further includes a hopper 23, a refining plate 24, and a pressing plate 25; the hopper 23 is fixedly arranged above the rear side part of the sleeve arrangement plate 21, and a discharge hole is formed in the bottom of the hopper 23; after the sleeves are loaded into the hopper 23, the sleeves are directly gathered at the rear side of the sleeve arrangement plate 21 from the discharge hopper 23, and the sleeve arrangement plate 21 vibrates to sequentially distribute the sleeves into the tube slots 21A.

In order to make the sleeve pipe can better distribute each tube seat 21A, refining plate 24 is along tube seat 21A length direction reciprocating motion in hopper 23, and refining plate 24 is driven its removal of fore-and-aft direction by the cylinder, and refining plate 24 does not stop the stirring sleeve pipe to make the sleeve pipe can better distribute in the tube seat 21A.

The pressing plate 25 is fixedly arranged above the front part of the sleeve arrangement plate 21, the pressing plate 25 is used for limiting the sleeves in the tube slot 21A to move up and down, the sleeves to be welded firstly enter the tube slot 21A through the sleeve arrangement plate 21, then the sleeves in the tube slot 21A are gradually pressed forward along with vibration, and the sleeves in the front side of the sleeve arrangement plate 21 are prevented from jumping up and down in the tube slot 21A and leaving the tube slot 21A.

Specifically, in the present embodiment, as shown in fig. 5 and 6, the clamping assembly 3 includes an upper clamping plate 31, a lower clamping plate 32, a finger cylinder 34, a first translation cylinder 35, and a first lifting cylinder 36; the upper clamping plate 31 and the lower clamping plate 32 are respectively provided with a clamping opening matched with the sleeve and an avoiding groove hole used for avoiding the front end part of the sleeve; the finger cylinder 34 is connected with the upper clamping plate 31 and the lower clamping plate 32 to drive the upper clamping plate 31 and the lower clamping plate 32 to perform clamping operation; the first translation cylinder 35 is connected with the finger cylinder 34, and the first lifting cylinder 36 is connected with the first translation cylinder 35.

The first lifting cylinder 36 drives the two clamping plates to move up and down, the first translation cylinder 35 drives the two clamping plates to move in the front-back direction (the direction of sleeve vibration discharging is front), and the first lifting cylinder 36 is installed on the moving movement.

Specifically, in the present embodiment, as shown in fig. 5 and 6, the clamping assembly 3 further includes a blocking piece 33 for abutting against the front end portion of the sleeve, and the blocking piece 33 is movably disposed in the avoiding slot; an adjusting long groove is formed in the blocking piece 33, the fastening bolt penetrates through the adjusting long groove and then is connected with the cylinder body of the finger cylinder 34, and when the front position and the rear position of the blocking piece 33 need to be adjusted, the fastening bolt only needs to be loosened.

Two upper and lower splint are before pressing from both sides tight insulation support, and the sleeve pipe of sleeve pipe range board 21 foremost all butts separation blade 33 earlier, makes each treat that welded sleeve keeps leveling, and then two splint press from both sides tightly, and separation blade 33 is adjusted around doing in dodging the slotted hole now, can adjust fore-and-aft position according to the insulation support of different length, makes the machine use more nimble.

Specifically, in the present embodiment, as shown in fig. 4, the moving mechanism 4 includes a sliding base 41 and a sliding table 42 movably disposed on the sliding base 41, and the clamping assembly 3 is disposed on the sliding table 42. The slide table 42 is slidably engaged with the slide base 41 by a slide rail, and the movement of the slide table 42 is driven by an air cylinder.

Specifically, in the present embodiment, as shown in fig. 7, the ultrasonic welding device 5 includes a lower welding base 51, an upper welding head 52, and a pressing rod 53; the lower welding seat 51 is fixedly arranged, the upper welding head 52 is arranged above the lower welding seat 51 to move up and down, and specifically, the upper welding head 52 moves up and down by an air cylinder driver; the pressure lever 53 is transversely and fixedly arranged on the upper welding head 52 through a mounting frame; the press bar 53 is adapted to press down each sleeve when the upper welding head 52 welds each sleeve.

Specifically, in this embodiment, the ultrasonic welding device 5 further includes a light sensor (not shown in the figure) for monitoring the number of sleeves in the crater, where the light sensor includes a light projector and a light receiver, and the light projector and the light receiver are respectively located at two sides of the crater.

The specific monitoring principle is as follows: the light emitted by the light projector passes through each sleeve in the welding opening and then is received by the light receiver, the light receiver can calculate the number of the sleeves penetrated by the light according to the light loss after the light is identified to pass through the sleeves, and when the detected number is less than the set number, the machine can send out alarm information.

Specifically, in this embodiment, the insulating sleeve welding and sealing machine further includes a belt feeder 1 for feeding a sleeve into the hopper 23; and infrared detection means for detecting the height of the inner casing of the hopper 23.

Specifically, in this embodiment, in order to improve the casing welding efficiency, two clamping assemblies 3 may be disposed on the sliding table 42 of the moving mechanism 4.

The working method of the insulating sleeve welding and sealing machine comprises the following steps:

step S10, the belt feeder 1 sends the sleeves to the hopper 23 on the sleeve arrangement plate 21, the vibration generator 22 drives each sleeve on the sleeve arrangement plate 21 to vibrate and arrange into the corresponding tube slot 21A, each sleeve vibrates and moves forwards in the tube slot 21A until the sleeve at the front end abuts against the sleeve baffle and then stops moving forwards;

the cylinder drives the material homogenizing plate 24 to move back and forth, so that the sleeve pipes can better enter each pipe groove 21A;

step S20, the sleeve baffle plate is removed, each sleeve continues to move forward under vibration to enter each clamping opening of the clamping assembly 3, and after the sleeve abuts against the stop piece 33, the upper clamping plate 31 and the lower clamping plate 32 clamp the sleeve in each clamping opening;

step S30, the moving mechanism 4 moves the clamping component 3 clamping the sleeve to the ultrasonic welding device 5, the rear end of each sleeve is placed in a welding port, and the ultrasonic welding device 5 welds the rear end of each sleeve;

in step S40, the welded sleeves are moved out by the moving mechanism 4, and the clamping openings are opened to obtain the finished insulating sleeves.

The insulating sleeve welding and sealing machine disclosed by the invention realizes automation of sleeve feeding, arrangement, clamping, moving and welding, ensures the welding quality of the insulating sleeve and also improves the welding quality.

In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.