阅读说明：本技术 集装箱式翘板微负压卸料装置 (Container type wane micro-negative pressure discharging device ) 是由 不公告发明人 于 2020-06-30 设计创作，主要内容包括：本发明公开了一种集装箱式翘板微负压卸料装置,包括：一集装箱,其顶部敞开作为物料的进料口；一布料皮带机,设置在所述集装箱的上方,用于向所述集装箱内输送物料；至少一个卸料板,设置在所述集装箱的底部；用于通过对其开启或关闭来实现卸料与否。解决了现有卸料装置卸料速度慢、易堵塞的问题。(The invention discloses a container type wane micro-negative pressure discharging device, which comprises: the top of the container is opened to be used as a material inlet; the material distribution belt conveyor is arranged above the container and used for conveying materials into the container; at least one stripper plate disposed at the bottom of the container; for realizing the discharge or not by opening or closing the same. The problem of current discharge apparatus discharge speed slow, easy jam is solved.)

1. Little negative pressure discharge apparatus of container formula wane, its characterized in that includes:

a container (1) with an open top as a feed inlet for material;

the distribution belt conveyor (4) is arranged above the container (1) and is used for conveying materials into the container (1);

-at least one stripper plate (7) arranged at the bottom of the container (1); used for realizing whether to unload or not by opening or closing the device;

the stripper plate (7) comprises:

a rail (71) which is a rectangular frame and is fixed in position;

a plurality of supporting rods (75) which are uniformly fixed on the rail (71);

the movable frame (72) is a rectangular frame, is arranged on the track (71), and is connected with a hydraulic oil cylinder (12) at one side and used for reciprocating movement along the track under the action of the hydraulic oil cylinder (12);

the rotating shafts (73) are uniformly erected on the movable frame (72), and the arrangement direction of each rotating shaft (73) is the same as that of the supporting rod (75);

the warping plates (74) are of plate structures, are provided with a plurality of air holes, one side of each warping plate is arranged on each rotating shaft (73) and can rotate along the rotating shaft (73), and the other side of each warping plate is arranged at the top of the supporting rod (75); the lifting mechanism is used for enabling the supporting positions of the rocker (74) and the corresponding supporting rod (75) to be changed when the movable frame (72) moves in a reciprocating mode, so that the rocker (74) can be changed between a horizontal position and an inclined angle, and accordingly whether discharging is carried out or not is achieved.

2. The container type wane micro negative pressure discharge device of claim 1, further comprising:

the factory building is arranged outside the discharging system and provides a closed discharging environment;

at least one air suction cover (5) is arranged at the top in the factory building, is positioned above the container (1) and is used for absorbing dust generated in the unloading process; the air suction cover (5) is sequentially connected with an air suction pipeline (8), a negative pressure fan (9) and a dust removal device (10).

3. A container type wane micro negative pressure discharge apparatus according to claim 1 or 2, wherein the bottom of the container (1) is mounted above the service steel platform (2).

4. A method of use of a container type wane micro negative pressure discharge apparatus according to any one of claims 1-3, wherein one or more of said discharge plates (7) are selectively opened according to the length of said transportation vehicle (6) and the material is moved downward for discharge;

the hydraulic rod of the hydraulic oil cylinder (12) extends out to drive the movable frame (72), the rotating shaft (73) and the warping plate (74) to move together, and the warping plate (74) breaks away from the supporting function of the corresponding supporting rod (75) on the warping plate (74) in the moving process and rotates downwards, so that the discharging plate (7) is opened downwards.

5. The use method of claim 4, characterized in that the hydraulic rods of the hydraulic oil cylinder (12) are retracted to drive the movable frame (72), the rotating shaft (73) and the rocker (74) to move in opposite directions, wherein the rocker (74) is supported by the corresponding support rod (75) to be in a horizontal position during the movement, so that the opened discharge plate (7) is closed to complete the discharge work.

Technical Field

The invention belongs to the technical field of organic fertilizer material unloading, and particularly relates to a container type wane micro-negative pressure unloading device.

Background

The conventional bulk material discharging device comprises a hopper with a gate valve type, a hopper with a movable material gate type and a hopper with a manual material gate type, wherein the hopper is basically in a cone structure. The big discharge opening of feed bin is little very easy frame material and putty, and some broken arch devices that also set up, the speed of unloading depend on broken arch ware's rational in infrastructure and mounted position and bucket body opening big down, can not unload fast, and latency is longer.

Disclosure of Invention

The invention aims to provide a container type wane micro-negative pressure discharging device, which solves the problems of low discharging speed and easiness in blockage of the conventional discharging device.

The invention adopts the following technical scheme: little negative pressure discharge apparatus of container formula wane includes:

the top of the container is opened to be used as a material inlet;

the material distribution belt conveyor is arranged above the container and used for conveying materials into the container;

at least one stripper plate disposed at the bottom of the container; used for realizing whether to unload or not by opening or closing the device;

the stripper plate includes:

the track is a rectangular frame and is fixed in position;

the supporting rods are uniform and are fixed on the track;

the movable frame is a rectangular frame and is arranged on the track, and one side of the movable frame is connected with a hydraulic oil cylinder and used for reciprocating movement along the track under the action of the hydraulic oil cylinder;

the rotating shafts are uniformly erected on the movable frame, and the arrangement direction of each rotating shaft is the same as that of the supporting rod;

the plurality of warping plates are of plate-type structures, are provided with a plurality of air holes, one side of each warping plate is arranged on each rotating shaft and can rotate along the rotating shaft, and the other side of each warping plate is arranged at the top of the supporting rod; the tilting plate is used for enabling the tilting plate and the corresponding supporting position of the supporting rod to change when the movable frame reciprocates, so that the tilting plate changes between a horizontal state and an inclination angle, and whether discharging is achieved.

Further, the method also comprises the following steps:

the factory building is arranged outside the discharging system and provides a closed discharging environment;

the air suction cover is arranged at the top in the factory building, is positioned above the container and is used for absorbing dust generated in the unloading process; the air suction cover is sequentially connected with an air suction pipeline, a negative pressure fan and a dust removal device.

Further, the bottom of the container is mounted above the maintenance steel platform.

The invention adopts a second technical scheme, and relates to a use method of a container type wane micro-negative pressure discharging device, which is characterized in that one or more sections of discharging plates are selectively opened according to the length of a transport vehicle, and materials move downwards to be discharged;

the hydraulic rod of the hydraulic oil cylinder extends out to drive the movable frame, the rotating shaft and the wane to move together, the wane breaks away from the supporting effect of the corresponding supporting rod on the wane in the moving process, and the wane rotates downwards, so that the discharging plate is opened downwards.

Furthermore, the hydraulic rod of the hydraulic oil cylinder is recovered to drive the movable frame, the rotating shaft and the wane to move reversely together, wherein the wane is supported by the corresponding supporting rod to be in a horizontal position in the moving process, so that the opened discharging plate is closed to finish the discharging work.

The invention has the beneficial effects that: the container type wane micro-negative pressure discharging device is mainly used in the scene of loading organic fertilizer materials, a conical hopper is omitted, materials are turned downwards by the wane and fall directly, and the size of a storage bin is the size of a discharging opening, so that the fertilizer can be quickly loaded; the whole workshop is a closed space, and the air exhaust system is used for exhausting dust generated in the loading process, so that the field operation environment is improved, and the pollution to the environment is reduced.

Drawings

FIG. 1 is a schematic structural view of a container type wane micro-negative pressure discharge device of the present invention;

FIG. 2 is a side view of FIG. 1;

FIG. 3 is a schematic view of a discharging plate of the container type wane micro-negative pressure discharging device of the present invention in a non-discharging state;

FIG. 4 is a top view of FIG. 3;

fig. 5 is a schematic view of a discharging plate of the container type wane micro-negative pressure discharging device in a discharging state.

The system comprises a container 1, an overhaul steel platform 2, a material distribution belt conveyor 4, a material loading belt conveyor 41, a material distribution trolley 42, an air suction cover 5, a transport vehicle 6, a discharge plate 7, a rail 71, a movable frame 72, a rotating shaft 73, a warping plate 74, a support rod 75, an air suction pipeline 8, a negative pressure fan 9, a dust removal device 10, a workshop 11, a hydraulic oil cylinder 12 and a hydraulic station 13.

Detailed Description

The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.

As shown in fig. 1 and 2, the present invention provides a container type wane micro negative pressure discharging device, which in some embodiments comprises: container 1, distribution belt conveyor 4 and at least one stripper plate 7.

Wherein, the open feed inlet as the material in container 1's top, the material is the fertilizer material usually. The material distribution belt conveyor 4 is arranged above the container 1 and used for conveying materials into the container 1. The distribution belt conveyor 4 may include a feeding belt conveyor 41 and a distribution trolley 42. The material distributing trolley 42 is provided with power, the material distributing position can be moved on the main belt frame, the material loading belt machine 41 sends the material to the belt of the material distributing trolley 42, and the belt (provided with a driving motor) of the material distributing trolley 42 moves to send the material to the bin of the container 1.

Because the length of the container 1 is long, a plurality of discharge plates 7 can be arranged at the bottom of the container 1 in parallel, so that the materials in the container 1 can be conveniently discharged in different areas. The area of the discharging plate 7 is basically the same as the bottom area of the container 1, so that the discharging outlet area is large, the discharging speed is high, and blockage is not easy to occur in the discharging process.

The container type wane micro-negative pressure discharge device takes a standard container 1 as a material bearing body, the top part of the container is not provided with a top as a feed inlet, a material distribution belt conveyor 4 is usually arranged, a material distribution trolley 42 is adopted to uniformly distribute materials into the container 1, the bottom of the container 1 is provided with a discharge plate 7, and the discharge plate 7 drags the materials. Generally, the container 1 is long and can be divided into a plurality of sections, and a plurality of stripper plates 7 are installed. For example, the whole container 1 is 12m long, the container 1 can be independently and simultaneously unloaded by dividing into three sections, namely, three frames are arranged at the bottom of the container 1, and three unloading plates 7 are respectively arranged in the three frames.

As shown in fig. 3-4, the stripper plate 7 comprises a rail 71, which is a rectangular frame and is fixed in position; a plurality of support rods 75, which are uniformly fixed on the rail 71; the movable frame 72 is a rectangular frame, is arranged on the track 71, and is connected with the hydraulic oil cylinder 12 at one side and used for reciprocating movement along the track under the action of the hydraulic oil cylinder 12; a plurality of rotating shafts 73 uniformly erected on the movable frame 72, wherein the arrangement direction of each rotating shaft 73 is the same as that of the supporting rod 75; a plurality of seesaws 74 having a plate structure, each of which has a plurality of ventilation holes, one side of each of which is mounted on each of the rotation shafts 73 and is rotatable along the rotation shaft 73, and the other side of each of which is disposed on the top of the support bar 75; when the movable frame 72 reciprocates, the supporting positions of the rocker 74 and the corresponding supporting rod 75 are changed, so that the rocker 74 is changed between a horizontal position and an inclined position, and accordingly, whether to unload materials or not is realized.

The rocker 74 is rotatably connected with the rotating shaft 73, and the rotating shaft 73 is connected with the movable frame 72 and can drive the rocker 74 to rotate; the hydraulic cylinder 12 pushes the movable frame 72, the movable frame 72 drives the rotating shaft 73 and the rocker 74 to move forwards, the supporting arm of force is smaller and smaller while the rocker 74 moves forwards, the rocker 74 moves downwards under the action of gravity until the stroke of the hydraulic cylinder 12 is completely extended, the rocker 74 also moves downwards to be opened to the maximum, and the material falling opening is also the maximum. When closed, the hydraulic ram 12 moves backwards, the moving frame 72 moves backwards, and the rocker 74 supports a larger and larger arm of force until the ram rod is fully retracted until fully closed.

As shown in fig. 1 and 2, the container type wane micro-negative pressure discharging device further comprises a factory building and an air draft system. The factory building is arranged outside the discharging system, and a closed discharging environment is provided. The air draft system comprises an air draft cover 5, the air draft cover 5 is arranged at the top in the factory building, is positioned above the container 1 and is used for absorbing dust generated in the unloading process; the air suction cover 5 is sequentially connected with an air suction pipeline 8, a negative pressure fan 9 and a dust removal device 10.

One set of exhaust system outside factory building 11 of unloading, including the cover 5 of breathing in on the container upper portion of unloading, negative pressure exhaust system has opened before unloading, and the in-process of unloading can produce a large amount of dusts, and under negative pressure fan's suction effect, the dust can be collected to gas collection cover direction to in being taken out dust collecting equipment, the dust is collected and is filtered, and the air discharge is outdoor. The exhaust system extracts dust generated in the loading process, so that the field operation environment is improved, and the pollution to the environment is reduced. As shown in fig. 1 and 2, the bottom of the container 1 is mounted above the service steel platform 2, so that the equipment can be conveniently serviced.

The invention also provides a use method of the container type wane micro-negative pressure discharging device, wherein one or more sections of discharging plates 7 are selectively opened according to the length of the transport vehicle 6, and materials continuously move downwards under the action of losing gravity and are loaded into the transport vehicle 6. When the vehicle is about to be filled, the hydraulic rod of the hydraulic oil cylinder 12 is controlled to be recovered, the discharging plate 7 is closed, and the discharging work is completed.

Wherein, the hydraulic stem of hydraulic cylinder 12 stretches out, drives movable frame 72, pivot 73 and wane 74 and moves together, and wherein wane 74 breaks away from the supporting role to it that corresponds bracing piece 75 at the in-process that moves, rotates downwards to make stripper 7 open downwards. The hydraulic rods of the hydraulic oil cylinders 12 are retracted to drive the movable frame 72, the rotating shaft 73 and the tilting plate 74 to move in opposite directions, wherein the tilting plate 74 is supported by the corresponding supporting rods 75 to be in a horizontal position in the moving process, so that the discharging plate 7 is closed.

In some embodiments, after the transport vehicle 6 enters different designated areas according to the length, the front and rear doors of the building 11 will automatically close and trigger the photoelectric sensor provided at the door. The photoelectric sensor gives a signal to the controller, the controller gives a control signal to a main motor of the hydraulic station 13 after delaying for a period of time, for example, 10 seconds, the main motor operates to drive the hydraulic oil cylinder 12, and after a period of time, for example, 3 seconds, a signal is given to the electromagnetic directional valve, the electromagnetic directional valve is opened, the hydraulic oil cylinder 12 moves forwards, and unloading is started. The unloading time is set in advance, when the transport carriage is nearly full of materials, the controller disconnects the signal of the electromagnet at the current station, and simultaneously gives a signal to the electromagnet at the other side, the electromagnet at the other side is electrified to act, the hydraulic oil cylinder 12 moves backwards until the backward stroke is finished, and at this time, the unloading opening and closing are finished.

Wherein, the opening of stripper 7 relies on the power that hydraulic system provided, promotes the movable frame 72 of stripper 7 with the hydro-cylinder, and movable frame 72 drives wane 74 and removes, and there is a rigid's bracing piece 75 bottom each stripper 7, and stripper 7 bottom slides on bracing piece 75, and when the migration distance was greater than wane 74 overall length half distance, under the effect of material gravity, wane 74 began to rotate downwards around the center pin of one end, and the unloading begins. As the entire movable frame 72 continues to advance until the hydraulic ram 12 has completed its stroke, the rocker 74 will rotate downward near 90 degrees with the maximum opening and the material will lose support and continue to move downward under the force of gravity for loading. When the vehicle is about to be filled, the hydraulic system is manually controlled, the hydraulic rod of the hydraulic oil cylinder 12 is recovered to drive the movable frame 72 to move reversely, the discharging plate 7 is also closed, and at the moment, all downward weight of the material acts on the discharging plate 7 again to finish discharging work. The process can be manually operated independently and can also be automatically completed. The container type wane micro-negative pressure discharging device is mainly used in the scene of loading organic fertilizer materials, a conical hopper is omitted, materials are turned downwards by the wane and fall directly, and the size of a storage bin is the size of a discharging opening, so that the fertilizer can be quickly loaded; the whole workshop is a closed space, and the air exhaust system is used for exhausting dust generated in the loading process, so that the field operation environment is improved, and the pollution to the environment is reduced.

The container type wane micro-negative pressure discharging device is mainly used in the scene of loading organic fertilizer materials, a conical hopper is omitted in the discharging device, the materials fall down when the wane turns downwards, and the size of a bin is the size of a discharging opening, so that the fertilizer can be quickly loaded; the whole workshop is a closed space, and the air exhaust system is used for exhausting dust generated in the loading process, so that the field operation environment is improved, and the pollution to the environment is reduced.