阅读说明：本技术 一种带视觉检测的智能验布机 (Take visual detection's intelligent cloth inspection machine ) 是由 刘攀 于 2020-06-04 设计创作，主要内容包括：本发明公开一种带视觉检测的智能验布机,包括布卷吊运装置、开卷机、视觉检测装置、固定支柱、支座腿、轮架、移动轮、吊运固定支架、连接横梁、辅助连架、固定支撑板、固定绳索、固定环,一种带视觉检测的智能验布机,分为两个部分,一部分是可移动运送吊装平台,一部分是固定不可移动的智能视觉检测装置,在使用过程中,减少不必要的劳动力,同时高效完成对布料的检验装置,具有不合格布料喷涂装置,可对不合格布料进行喷涂以提醒,在使用过程中,操作简单,使用方便,机械结构设计可靠,整体过程中减少人劳动力操作。(The invention discloses an intelligent cloth inspecting machine with visual detection, which comprises a cloth roll lifting device, an uncoiler, a visual detection device, a fixed support column, a support leg, a wheel carrier, a movable wheel, a lifting fixed support, a connecting beam, an auxiliary connecting frame, a fixed support plate, a fixed rope and a fixed ring.)

1. The utility model provides a take visual detection's intelligent cloth inspection machine, includes yardage roll overhead hoist (1), decoiler (2), visual detection device (3), fixed pillar (4), support leg (5), wheel carrier (6), removal wheel (7), handling fixed bolster (8), connection crossbeam (9), supplementary even frame (10), fixed support plate (11), fixed rope (12), solid fixed ring (13), its characterized in that:

the cloth roll lifting device (1) is fixedly arranged on a movable support and used for feeding and discharging cloth rolls, an uncoiler (2) is arranged in the middle of an integral mechanism and is only used for uncoiling the cloth to be detected, the uncoiler (2) is designed to have flexible design and can be suitable for uncoiling tasks of the cloth rolls with various models and sizes, a visual detection device (3) is fixedly arranged at the leftmost end of the integral mechanism and is used for detecting the cloth and collecting the cloth, a fixed support column (4) is fixedly arranged on the ground and is used for supporting and fixing the uncoiler (2), support seat legs (5) are fixedly arranged on the left side of the mechanism and are used for supporting and fixing a mechanical structure above the mechanism, wheel carriers (6) are fixedly arranged below a lifting fixed support (8) to form one, moving wheels (7) are fixedly arranged at the middle part of the outer side of the wheel carriers (6), and the lower end of the lifting fixed support (8) is fixedly arranged, the upper end of a hoisting fixed support (8) is fixedly arranged to support a fixed support plate (11), a connecting beam (9) is used for connecting, supporting and fixing the hoisting fixed supports (8) on the left side and the right side, the lower hoisting fixed support is positioned on the upper side, an auxiliary connecting frame (10) is used for connecting and fixing the hoisting fixed supports (8) on the front side and the rear side, the fixed support plate (11) is fixedly arranged at the upper end of the point of the hoisting fixed support (8), the middle of the fixed support plate (11) is designed to be of a hollow structure, the upper end of a fixed rope (12) is fixedly arranged on a hoisting device (1), and the lower end of the fixed rope is;

the yardage roll overhead hoist (1) includes: the wheel carrier supporting column comprises a wheel carrier supporting column (101), a wheel carrier supporting plate (102), a hexagonal connecting supporting column (103), side supporting panels (104), a wheel shaft (105), a movable loading wheel (106), a fixing plate (107), a driving motor (108), a rotating shaft (109), a chain wheel (110), a chain (111), a transmission rotating shaft (112), a winding drum rotating shaft (113) and a winding drum (114), wherein the wheel carrier supporting column (101) is fixedly arranged above the fixed supporting plate (11) and is distributed on two sides of the hollow structure design of the fixed supporting plate (11) according to a certain sequence, the wheel carrier supporting plate (102) is fixedly arranged at the upper end of the wheel carrier supporting column (101), the hexagonal connecting supporting column (103) is used for supporting and fixing the side supporting panels (104) at the left end and the right end of the hollow structure of the load wheel carrier supporting column (101), the outer side of each side supporting panel (104, the side support plate is used for moving a side support panel (104), wheel shafts (105) are fixedly arranged on the side support panel (104), the left end and the right end of the side support panel are provided with a common support leg (5), the number of the common support legs is three above a wheel frame support plate (102), two movable load wheels are distributed below the wheel frame support plate (102), a movable load wheel (106) is fixedly arranged on the wheel shafts (105) and can rotate on the wheel shafts (105), the outer edge of the movable load wheel (106) is in contact fit with the wheel frame support plate (102), a fixing plate (107) is fixedly arranged at the middle position of the lower end of the side support panel (104), a driving motor (108) is fixedly arranged at the outer side of the left side support panel (104), a rotating shaft (109) is fixedly arranged on the driving motor (108), a chain wheel (110) is fixedly arranged at the middle position of the rotating shaft (109), a chain (111) is fixedly arranged at the outer side of the chain wheel (110), the left end and the right end are fixedly arranged on the side supporting panel (104), the reel rotating shaft (113) is distributed at the middle position of the left end and the right end of the side supporting panel (104), the reel (114) is fixedly arranged on the reel rotating shaft (113), and the fixed chain wheels (110) are respectively arranged on the transmission rotating shaft (112) and the reel (114);

the unwinder (2) comprises: a supporting platform (201), a fixed support (202), a motor strut (203), an adjusting and fixing driving motor (204), a left-handed screw (205), a movable clamping plate (206), a synchronous toothed belt wheel (207), a synchronous toothed belt (208), a linear guide rail (209), a linear guide rail seat (210), a driving motor (211), a speed reducer (212), a belt pulley (213), a transmission belt (214), an auxiliary roller (215), a cloth rolling rotating shaft (216), a baffle disc (217), a cloth rolling (218), a guiding and pressing roller frame (219) and a guiding and pressing roller (220), wherein the supporting platform (201) is fixedly arranged above a fixed strut (4), the fixed support (202) is fixedly arranged at the rear position of a mechanical structure of an uncoiler (2), the motor strut (203) is fixedly arranged at the rear left side of the fixed support (202) and is used for supporting, fixedly installing and adjusting and fixing driving motor (204), one end of a left-handed screw (205) is arranged and matched on a fixed support (202), the left end and the right end are respectively provided with one movable clamping plate (206), the movable clamping plates (206) are arranged and matched on the left-handed screw (205), the movable clamping plates (206) and the left-handed screw (205) form spiral matching, synchronous toothed belt wheels (207) are arranged and fixed on an adjusting and fixing driving motor (204), synchronous toothed belts (208) are arranged and matched on the synchronous toothed belt wheels (207), the synchronous toothed belt wheels (207) are arranged and fixed on the left-handed screw (205), linear guide rails (209) are arranged and fixed above a supporting platform (201), the left side and the right side are respectively provided with one linear guide rail seat (210), the linear guide rail seats are arranged and matched on the linear guide rails (209) and can slide on the linear guide rails (209), the supporting platform (201) is arranged at the left position of a cloth roll lifting device (1), the fixed support (202) is arranged and fixed behind the, the rear end is connected with a driving motor (211), the front end is fixed and connected with a belt pulley (213), a fixed support (4) of a cloth roll lifting device (1) is provided with the belt pulley (213) in a mounting and matching way, an auxiliary roller (215) is arranged on the belt pulley (213) and is arranged in the middle of a cloth roll (218), a baffle disc (217) is arranged and fixed on the left side of a cloth roll rotating shaft (216), the cloth roll (218) is simultaneously in contact and matching with the auxiliary roller (215) at the lower end, a guide roller frame (219) is arranged and fixed on the leftmost side of a supporting platform (201) and is used for supporting and fixing guide rollers (220) which are arranged up and down in parallel, and the cloth roll (218) passes through the middle of the upper;

the visual inspection device (3) comprises: the detection device comprises a detection device (301), a guide roller bracket (302), a guide roller (303), an adjusting bracket (304), an adjusting drive motor (305), a slide block (306), a forward and reverse screw rod (307), a roller pressing wheel (308), a sliding bracket (309), a sliding drive motor (310), a ball screw rod (311), a movable mark collision head (312), a collection center rolling rod (313), a transmission gear (314), a support frame (315) and a side detection camera (316), wherein the detection device (301) is fixedly arranged above a fixed support column (4) and a support leg (5), the guide roller bracket (302) is positioned on the left side of the detection device (301) and used for fixedly arranging the guide roller (303), the adjusting bracket (304) is fixedly arranged on the front and rear sides of the middle of the detection device (301), the adjusting drive motor (305) is fixedly arranged at the upper end of the adjusting bracket (304) through the support column, the positive and negative screw shafts (307) are fixedly connected with the adjusting drive motor (305), the sliders (306) are arranged and matched on the positive and negative screw shafts (307) to form spiral matching, two sliders (306) are respectively arranged in each adjusting bracket (304) and are arranged up and down, the front end and the rear end of the roller pressing wheel (308) are fixedly connected on the sliders (306), the sliding bracket (309) is fixedly arranged at the upper end of the left side of the adjusting bracket (304), the ball screw (311) is fixedly arranged at the rear side of the adjusting bracket (304) at the rear part, the ball screw (311) is arranged on the sliding drive motor (310), the lower end of the movable mark collision head (312) is fixedly arranged on the sliding bracket (309), the upper end is arranged and matched on the ball screw (311) to form spiral matching with the ball screw (311), the collecting central rolling rod (313) is positioned in the middle part of the supporting bracket (315) to form a movable structure, and the transmission gear (314) is under the action, the power of the driving motor (211) is transmitted to the transmission gear (314) through the transmission belt (214), and the side-checking camera (316) is installed and fixed above the right side of the adjusting bracket (304).

2. The intelligent cloth inspecting machine with the visual inspection function as claimed in claim 1, wherein: the moving wheel (7) is installed and fixed on the wheel carrier (6), so that a mechanical structure above the lifting fixed bracket (8) can move freely.

3. The intelligent cloth inspecting machine with the visual inspection function as claimed in claim 1, wherein: the fixing ring (13) is fixedly arranged at the lower end of the fixing rope (12), and when the fixing rope (12) is driven to move up and down, the fixing ring (13) moves up and down to lift an object to be carried.

4. The intelligent cloth inspecting machine with the visual inspection function as claimed in claim 1, wherein: the movable loading wheel (106) is arranged and matched on the wheel shaft (105), the common support legs (5) on the upper side and the lower side of the wheel carrier support plate (102) move the loading wheel (106), and the movable loading wheel (106) is in contact fit with the wheel carrier support plate (102), so that the movable loading wheel (106) can support the movable side support panel (104) on the wheel carrier support plate (102).

5. The intelligent cloth inspecting machine with the visual inspection function as claimed in claim 1, wherein: the left-handed screw (205) and the movable clamping plate (206) form a spiral fit, and when the fixed driving motor (204) is adjusted to drive the synchronous toothed belt wheel (207) to move, the left-handed screw (205) on the left side and the right side are rotated through the synchronous toothed belt (208), so that the movable clamping plate (206) moves back and forth on the linear guide rail seat (210).

6. The intelligent cloth inspecting machine with the visual inspection function as claimed in claim 1, wherein: the driving motor (211) transmits power to the belt pulley (213) through the speed reducer (212), and the two belt pulleys (213) positioned at the front end of the supporting platform (201) rotate at the same speed under the action of the installation and matching of the transmission belt (214).

7. The intelligent cloth inspecting machine with the visual inspection function as claimed in claim 1, wherein: the lower end of the cloth roll (218) is in contact with an auxiliary roller (215) which is fixedly arranged on a belt pulley (213), and when a support leg (5) of the cloth roll lifting device 1 lifting and fixing support (8) moves, an uncoiler (2) of the cloth roll (218) rotates.

8. The intelligent cloth inspecting machine with the visual inspection function as claimed in claim 1, wherein: the forward and reverse screw rods (307) are fixedly arranged at the lower end of the adjusting drive motor (305), the sliding blocks (306) are vertically arranged and distributed on the forward and reverse screw rods (307) to form spiral fit, and the opposite spirals at the upper end and the lower end of the sliding blocks (306) enable the sliding blocks (306) to move in opposite directions or in opposite directions simultaneously.

Technical Field

The invention relates to the technical field of textile industry machinery, in particular to an intelligent cloth inspecting machine with a visual inspection function.

Background

In the cloth production process, because the cloth that production weaving machine precision etc. manual operation problem was being produced has some differences, and in the in-process of using, these differences will influence the quality of whole production product, for solving this problem, application number CN201821063749.0 discloses a cloth inspection machine for clothing production, and this cloth inspection machine uses image recognition to handle the cloth quality, but the device material loading still adopts original mode, can't mark the cloth that the quality is scarce simultaneously.

Disclosure of Invention

The invention provides an intelligent cloth inspecting machine with visual detection, which aims at the technical problem and comprises a cloth roll lifting device, an uncoiler, a visual detection device, a fixed support, a support leg, a wheel carrier, a moving wheel, a lifting fixed support, a connecting cross beam, an auxiliary connecting frame, a fixed support plate, a fixed rope and a fixed ring.

The cloth roll lifting device is fixedly arranged on a movable support and used for loading and unloading cloth rolls, the uncoiler is positioned in the middle of the integral mechanism and is used for uncoiling the cloth to be detected, the uncoiler is designed to have flexible design and can be suitable for uncoiling tasks of the cloth rolls with various models and sizes, the visual detection device is fixedly arranged at the leftmost end of the integral mechanism and is used for detecting the cloth and collecting the cloth, the fixed support is fixedly arranged on the ground and is used for supporting and fixing the uncoiler, the support legs are fixedly arranged on the ground on the left side of the mechanism and are used for supporting and fixing a mechanical structure above the mechanism, the wheel carrier is fixedly arranged below the lifting fixed support, the four wheels form a quadrangle, the movable wheels are fixedly arranged at the middle part of the outer side of the wheel carrier, the lower end of the lifting fixed support is fixedly arranged above the wheel carrier, and the upper, the connection beam is used for connecting and supporting the hoisting fixing supports on the left side and the right side, the hoisting fixing supports are located on the lower side, the upper side is two, the auxiliary connecting frame is used for connecting the hoisting fixing supports on the front side and the rear side, the fixing support plate is installed and fixed at the upper end of the hoisting fixing support point, the middle of the fixing support plate is designed into a hollow structure, the upper end of the fixing rope is installed and fixed on the yardage roll hoisting device, and the lower end of the fixing rope is used for connecting.

Yardage roll overhead hoist includes: the device comprises wheel carrier struts, wheel carrier supporting plates, hexagonal connecting struts, side supporting panels, wheel shafts, moving loading wheels, a fixing plate, a driving motor, a rotating shaft, a chain, a transmission rotating shaft, a winding drum rotating shaft and a winding drum, wherein the wheel carrier struts are fixedly arranged above the fixed supporting plates and are distributed at two sides of the hollow structure design of the fixed supporting plates in a certain sequence, the wheel carrier supporting plates are fixedly arranged at the upper ends of the wheel carrier struts, the hexagonal connecting struts are used for supporting and fixing the side supporting panels at the left and right ends of the hollow structure of the wheel carrier struts, the outer sides of the side supporting panels are in contact fit with the wheel carrier struts, the side supporting panel at the right end is fixedly connected with a synchronous belt and is used for moving the side supporting panels, the wheel shafts are fixedly arranged on the side supporting panels, the left and right ends are provided with, the installation of removal bogie wheel is fixed on the shaft, can rotate on the shaft, the outward flange and the wheel carrier backup pad of removal bogie wheel form the contact fit, the lower extreme intermediate position at side supporting panel is fixed in the fixed plate installation, driving motor installation is fixed in the outside of left side supporting panel, the pivot installation is fixed on driving motor, the intermediate position at the pivot is fixed in the sprocket installation, the chain installation cooperation is in the outside of sprocket, the transmission pivot is located the lower extreme of pivot, both ends installation is fixed on side supporting panel about, the reel pivot distributes in side supporting panel's both ends intermediate position about, the reel installation is fixed in the reel pivot, install fixed sprocket respectively in the transmission pivot and on the reel.

The uncoiler includes: a supporting platform, a fixed bracket, a motor pillar, an adjusting and fixing driving motor, a left-handed screw, a movable clamping plate, a synchronous toothed belt wheel, a synchronous toothed belt, a linear guide rail seat, a driving motor, a reducer, a belt pulley, a transmission belt, an auxiliary roller, a yardage roll rotating shaft, a baffle disc, a yardage roll, a guide pressure roller frame and a guide pressure roller, wherein the supporting platform is installed and fixed above the fixed pillar, the fixed bracket is installed and fixed at the rear side of the mechanical structure of the uncoiler, the motor pillar is installed and fixed at the rear side of the left side of the fixed bracket and used for supporting, installing, fixing and adjusting the driving motor, one end of the left-handed screw is installed and matched on the fixed bracket, the left end and the right end are respectively provided with one movable clamping plate, the movable clamping plate is installed and matched on, the synchronous cog belt is arranged and matched on a synchronous cog belt wheel, the synchronous cog belt wheel is arranged and fixed on a left-handed screw rod, the linear guide rail is arranged and fixed above the supporting platform, the left side and the right side of the supporting platform are respectively provided with one synchronous cog belt wheel, the linear guide rail seat is arranged and matched on the linear guide rail, can slide on the linear guide rail, the front position of the left side of the cloth roll lifting device of the supporting platform, the fixed bracket is arranged and fixed behind the supporting platform field, the rear end is connected and fixed with a driving motor, the front end is connected with a belt pulley, a fixed pillar of a yardage roll lifting device is installed and matched with the belt pulley, an auxiliary roller is installed on the belt pulley and is positioned in the middle of a yardage roll, a baffle disc is installed and fixed on the left side of a yardage roll rotating shaft, the yardage roll, meanwhile, the guide pressing rod frame is contacted and matched with the auxiliary roller at the lower end, is installed and fixed at the leftmost side of the supporting platform, the guiding press rolls are used for supporting and fixing the upper and lower guiding press rolls which are arranged in parallel, and the yardage roll passes through the middle of the upper and lower guiding press rolls.

The visual inspection device includes: the detection device is arranged and fixed above a fixed support column and a support leg, the guide roller support is positioned at the left side of the detection device and used for installing and fixing the guide rollers, the adjusting support is arranged and fixed at the front side and the rear side of the middle of the detection device, the adjusting drive motor is arranged and fixed at the upper end of the adjusting support through the support column, the positive and negative screw screws are connected and fixed with the adjusting drive motor, the slide blocks are arranged and matched on the positive and negative screw screws to form spiral fit, two slide blocks are respectively arranged in each adjusting support of each book and are arranged up and down, and the front end and the rear end of the pressure roller wheel are connected and fixed on the slide blocks, the sliding support is fixedly arranged at the upper end of the left side of the adjusting support, the ball screw is fixedly arranged at the rear side of the adjusting support, the ball screw is arranged on the sliding driving motor, the lower end of the movable mark collision head is fixedly arranged on the sliding support, the upper end of the movable mark collision head is arranged and matched on the ball screw and forms spiral matching with the ball screw, the middle part of the collecting center rolling rod, which is positioned on the support frame, is of a movable structure, the transmission gear transmits the power of the driving motor to the transmission gear through a transmission belt under the action of a belt pulley, and the side-checking camera is fixedly arranged above the right.

Furthermore, the movable wheels are installed and fixed on the wheel carrier, so that the mechanical structure above the lifting fixed support can be moved freely.

Furthermore, the fixing ring is fixedly arranged at the lower end of the fixing rope, and when the fixing rope is driven to move up and down, the fixing ring can move up and down to lift the object to be carried.

Furthermore, the movable loading wheel is arranged on a wheel shaft in a matched mode, the common support legs on the upper side and the lower side of the wheel carrier supporting plate move the loading wheel, and the movable loading wheel is in contact fit with the wheel carrier supporting plate, so that the movable loading wheel can support the movable side supporting panel on the wheel carrier supporting plate.

Furthermore, the left-handed screw and the movable clamping plate form a spiral fit, and when the fixed driving motor is adjusted to drive the synchronous toothed belt wheel to move, the left-handed screw on the left side and the left-handed screw on the right side are rotated through the synchronous toothed belt, so that the movable clamping plate moves back and forth on the linear guide rail seat.

Furthermore, the driving motor transmits power to the belt pulley through the speed reducer, and under the action of installation and matching of the transmission belt, the two belt pulleys positioned at the front end of the supporting platform rotate at the same speed.

Furthermore, the lower end of the cloth roll is in contact with an auxiliary roller which is fixedly arranged on the belt pulley, and the cloth roll uncoiler is enabled to rotate when a support leg of the cloth roll lifting and conveying device for lifting and conveying the fixed support moves.

Furthermore, positive and negative screw rod installation fix the lower extreme at adjustment driving motor, the slider is installed from top to bottom and is distributed on positive and negative screw rod, forms the screw fit, because the opposite spiral of slider upper end lower extreme for the slider moves simultaneously in opposite direction or opposite direction.

Compared with the prior art, the invention has the beneficial effects that:

(1) the invention saves labor force in the using process and is simple and convenient to operate;

(2) the invention can easily send the cloth to the uncoiler and finish the uncoiling task;

(3) the invention can carry out intelligent detection on the cloth through the identification detection device, and simultaneously finish the intelligent detection and carry out spraying marking on unqualified positions;

(4) the invention has the advantages of reliable mechanical structure design, simple operation, convenient use and low maintenance cost.

Drawings

FIG. 1 is an overall schematic view of the present invention.

FIG. 2 is an overall schematic of the present invention.

FIG. 3 is a schematic view of a yardage roll lifting device of the invention.

Fig. 4 is a schematic view of an unwinder of the present invention.

Fig. 5 is a schematic view of an unwinder of the present invention.

FIG. 6 is a schematic view of a visual inspection apparatus according to the present invention.

Reference numerals: 1-yardage roll hoisting device; 2-uncoiler; 3-a visual inspection device; 4-fixing the strut; 5-a support leg; 6-wheel carrier; 7-moving wheels; 8, lifting and fixing a bracket; 9-connecting the cross beam; 10-auxiliary connecting frame; 11-a stationary support plate; 12-a fixed rope; 13-a fixed ring; 101-wheel carrier strut; 102-a wheel carrier support plate; 103-hexagonal connecting struts; 104-side support panel; 105-an axle; 106-moving the bogie wheel; 107-fixing plate; 108-a drive motor; 109-a rotating shaft; 110-a sprocket; 111-a chain; 112-a transmission rotating shaft; 113-reel spool; 114-a spool; 201-a support platform; 202-a fixed support; 203-motor strut; 204-adjusting the fixed driving motor; 205-left-handed screw; 206-a movable clamp plate; 207-synchronous toothed pulley; 208-synchronous toothed belt; 209-linear guide; 210-linear rail mounts; 211-a drive motor; 212-a reducer; 213-a pulley; 214-a drive belt; 215-auxiliary roller; 216-a cloth roll rotating shaft; 217-baffle disc; 218-yardage roll; 219-guide pressure roller frame; 220-guide press roll; 301-detection means; 302-guide roller bracket; 303-guide rollers; 304-adjusting the support; 305-adjusting the driving motor; 306-a slider; 307-positive and negative screw; 308-a pressure roller; 309-sliding support; 310-a slide drive motor; 311-ball screw; 312-moving the marker encounter; 313-collecting the central rod; 314-a drive gear; 315-a support frame; 316-side detection camera.

Detailed Description

The present invention will be further described with reference to specific examples, which are illustrative of the invention and are not to be construed as limiting the invention.