阅读说明：本技术 一种干燥炉 (Drying furnace ) 是由 叶崇 黄东 伍孝 余洋 吴晃 叶高明 张岳峰 刘玲 刘金水 于 2020-04-17 设计创作，主要内容包括：本发明公开了一种干燥炉,该干燥炉包括具有加热腔的炉体、与加热腔连通的进风系统和排风系统、以及用于控制进风系统和排风系统的主控制器,加热腔、进风系统与排风系统之间形成连通的循环风道,排风系统包括与加热腔连接的引风装置和除湿装置以及湿度检测装置,湿度检测装置将检测到的加热腔内的数据传递给主控制器,主控制器控制引风装置的风量以控制排风系统的出风量。本发明公开的干燥炉通过根据湿度检测装置监控到的实时温度传递给主控制器,主控制器根据反馈数据调节引风装置的输出循环风量,循环风再通过除湿装置进行除湿后排放至加热腔内,实现了热风循环的同时保证了加热腔内的湿度,有效地提高了干燥效率。(The invention discloses a drying furnace, which comprises a furnace body with a heating cavity, an air inlet system and an air exhaust system which are communicated with the heating cavity, and a main controller used for controlling the air inlet system and the air exhaust system, wherein a communicated circulating air duct is formed among the heating cavity, the air inlet system and the air exhaust system, the air exhaust system comprises an air induction device, a dehumidification device and a humidity detection device which are connected with the heating cavity, the humidity detection device transmits detected data in the heating cavity to the main controller, and the main controller controls the air volume of the air induction device so as to control the air output volume of the air exhaust system. The drying furnace disclosed by the invention transmits the real-time temperature monitored by the humidity detection device to the main controller, the main controller adjusts the output circulating air quantity of the induced air device according to the feedback data, and the circulating air is dehumidified by the dehumidification device and then discharged into the heating cavity, so that the hot air circulation is realized, the humidity in the heating cavity is ensured, and the drying efficiency is effectively improved.)

1. The utility model provides a drying furnace, its characterized in that, including the furnace body that has the heating chamber, with the air intake system and the exhaust system of heating chamber intercommunication and be used for control the air intake system with exhaust system's main control unit, the heating chamber the air intake system with form the circulation wind channel of intercommunication between the exhaust system, exhaust system include through the pipeline with air induction device and the dehydrating unit that the heating chamber is connected and locate humidity detection device in the furnace body, humidity detection device will detect data transfer in the heating chamber gives main control unit, main control unit basis humidity detection device's feedback data control the amount of wind of air induction device is with control exhaust system's air output.

2. The drying oven according to claim 1, wherein the oven body comprises a partition plate and a gas distributor arranged in the heating chamber, the partition plate divides the heating chamber into a plurality of communicated temperature zones, two gas distributors are correspondingly arranged in each temperature zone, one of the gas distributors is connected with the air inlet system, and the other gas distributor is connected with the air exhaust system.

3. The drying oven of claim 2, wherein said air distributor connected to said air intake system is spaced from said air distributor connected to said air exhaust system in each of said temperature zones.

4. The drying furnace according to claim 2, wherein a heating device, a temperature detection device and a temperature control device are arranged in each temperature zone, and the temperature detection device and the temperature control device are respectively connected with the main controller.

5. The drying oven of claim 4, wherein said heating means is a far infrared heating plate; the temperature detection device is a thermocouple thermometer; the temperature control device is a temperature controller.

6. The drying oven according to claim 2, wherein there are three temperature zones, and the humidity detecting device is disposed in the middle temperature zone.

7. The drying oven of claim 1, wherein the dehumidifying device is disposed at an air outlet of the air inducing device.

8. The drying oven of claim 1, wherein the humidity detection device is a hygrometer; the air inducing device is a variable frequency fan.

9. The drying furnace according to any one of claims 1 to 8, further comprising a linkage control valve, wherein the linkage control valve comprises an air inlet and exhaust control valve and an inlet and outlet control valve connected with the main controller, the air inlet and exhaust control valve is respectively arranged at an air outlet of the air exhaust system and an air inlet of the air inlet system, and the inlet and outlet control valve is arranged at a feed port and a discharge port of the furnace body.

10. The drying oven according to claim 9, wherein the air inlet/outlet control valves are connected in parallel with air inlet/outlet backup control valves, the inlet/outlet control valves are connected in parallel with inlet/outlet backup control valves, and the air inlet/outlet backup control valves and the inlet/outlet backup control valves are respectively connected to the main controller.

Technical Field

The invention relates to the technical field of carbon fiber drying equipment, in particular to a drying furnace.

Background

A drying oven is a device for performing a drying operation by heating a material to vaporize moisture contained therein to escape to obtain a solid material having a prescribed moisture content.

Carbon fiber is a novel material, has the advantages of low density, high strength, high modulus, corrosion resistance, high temperature resistance and the like, and is widely applied to the fields of aerospace, ships, automobiles and the like. The surface treatment of the carbon fiber is an important link in the production process of the carbon fiber, the drying treatment is an indispensable key step after the surface treatment and the water washing of the carbon fiber, and a drying furnace is important equipment for drying.

Disclosure of Invention

In order to solve the above technical problems, embodiments of the present invention are directed to providing a drying oven capable of effectively ensuring humidity in the drying oven to improve drying efficiency.

The technical scheme of the invention is realized as follows:

the utility model provides a drying furnace, including the furnace body that has the heating chamber, with the air inlet system and the exhaust system of heating chamber intercommunication and be used for control the air inlet system with exhaust system's main control unit, the heating chamber the air inlet system with form the circulation wind channel of intercommunication between the exhaust system, exhaust system include through the pipeline with induced air device and the dehydrating unit that the heating chamber is connected and locate humidity detection device in the furnace body, humidity detection device will detect data transfer in the heating chamber gives main control unit, main control unit basis humidity detection device's feedback data control the amount of wind of induced air device is with control exhaust system's air output.

Preferably, the furnace body including set up in baffle and gas distributor in the heating chamber, the baffle will the heating chamber is cut apart into the warm area of a plurality of intercommunications, each the correspondence sets up two in the warm area gas distributor, one of them gas distributor with air inlet system connects, another gas distributor with exhaust system connects.

Preferably, in each temperature zone, the gas distributor connected with the air inlet system and the gas distributor connected with the air exhaust system are arranged opposite to each other at intervals.

Preferably, a heating device, a temperature detection device and a temperature control device are arranged in each temperature zone, and the temperature detection device and the temperature control device are respectively connected with the main controller.

Preferably, the heating device is a far infrared heating plate; the temperature detection device is a thermocouple thermometer; the temperature control device is a temperature controller.

Preferably, the number of the temperature zones is three, and the humidity detection device is arranged in the middle temperature zone.

Preferably, the dehumidifying device is arranged at an air outlet of the induced draft device.

Preferably, the humidity detection device is a humidity meter; the air inducing device is a variable frequency fan.

Preferably, the furnace body further comprises a linkage control valve, the linkage control valve comprises an air inlet and exhaust control valve and an inlet and outlet control valve which are connected with the main controller, the air inlet and exhaust control valve is respectively arranged at an air outlet of the air exhaust system and an air inlet of the air inlet system, and the inlet and outlet control valve is arranged at a feed port and a discharge port of the furnace body.

Preferably, the air inlet and exhaust control valve is connected in parallel with an air inlet and exhaust standby control valve, the inlet and outlet control valve is connected in parallel with an inlet and outlet standby control valve, and the air inlet and exhaust standby control valve and the inlet and outlet standby control valve are respectively connected with the main controller.

The drying furnace provided by the embodiment of the invention transmits the real-time temperature monitored by the humidity detection device to the main controller, the main controller adjusts the output circulating air volume of the air inducing device according to feedback data, and the circulating air is dehumidified by the dehumidifying device and then discharged into the heating cavity, so that the hot air circulation is realized, the humidity in the heating cavity is ensured, and the drying efficiency is effectively improved.

Drawings

FIG. 1 is a schematic structural diagram of a drying oven provided by the present invention;

FIG. 2 is an electrical control schematic of the kiln shown in FIG. 1;

fig. 3 is a schematic structural view of a linkage control valve of the drying oven shown in fig. 1.

Detailed Description

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.

Referring to fig. 1 and fig. 2, fig. 1 is a schematic structural diagram of a drying oven according to the present invention; fig. 2 is an electrical control schematic diagram of the drying oven shown in fig. 1. The drying furnace comprises a furnace body 2 with a heating cavity 1, an air inlet system 3 and an air exhaust system 4 which are communicated with the heating cavity 1, and a main controller 9 for controlling the air exhaust system 4. And a circulating air duct communicated with the heating cavity 1, the air inlet system 3 and the air exhaust system 4 is formed among the heating cavity, the air inlet system and the air exhaust system. The air exhaust system 4 comprises an air inducing device 43 and a dehumidifying device 45 which are connected with the heating cavity 1 through a pipeline 41, and a humidity detecting device 47 which is arranged in the furnace body 2, the humidity detection means 47 transmits the detected data in the heating chamber 1 to the main controller 9, the main controller 9 controls the air volume of the air inducing device 43 according to the feedback data of the humidity detecting device 47 to control the air volume of the exhaust system 4, by transmitting to the main controller 9 the real-time temperature monitored by the humidity detection means 47, the main controller 9 adjusts the output circulating air quantity of the air inducing device 43 according to feedback data, and the circulating air is discharged to the heating chamber 1 after being dehumidified by the dehumidifying device 45, so that the humidity in the heating chamber 1 is ensured while hot air circulation is realized, and the drying efficiency is effectively improved.

Dehumidification device 45 locates induced air device 43's air outlet, like this, induced air device 43 will hot-blast passing through in the heating chamber 1 the back process is drawn forth to gas distributor 22 dehumidification device 45 input again after dehumidifying to air inlet system 3 gets into at last in the heating chamber 1, the process dehumidification device 45's circulating hot air has guaranteed ambient humidity in the heating chamber 1, the effectual drying efficiency that has improved.

The furnace body 2 is of a horizontal structure, and adopts a single-layer baking mode, so that the reciprocating times of the carbon fibers in the drying furnace are reduced, and the influence of equipment on the quality of the carbon fibers is reduced. Furnace body 2 including set up in baffle 21 and gas distributor 22 in the heating chamber 1, baffle 21 will the warm area of a plurality of intercommunications is cut apart into to heating chamber 1, each correspond in the warm area and set up two gas distributor 22, one of them gas distributor 22 with air inlet system 3 is connected, another gas distributor 22 with exhaust system 4 is connected, follows air inlet system 3 warp gas distributor 22 advances each with wind in the warm area, again through with exhaust system 4 connects gas distributor 22 sucks out wind extremely exhaust system 4 forms circulation wind channel, like this, with the maximize utilization of circulated air, the increase of utilization rate. The arrangement of the gas distributor 22 effectively controls the uniformity of the air quantity and the air speed of the circulating air in the furnace body 2, and ensures the temperature uniformity in the furnace body 2.

The baffle 21 will the heating chamber 1 divide into three the warm area, follow the pan feeding mouth 26 of furnace body 2 extremely the discharge gate 27 of furnace body 2 is defined as first warm area 23, second warm area 24 and third warm area 25 respectively, humidity detection device 47 locates the centre in the warm area, promptly humidity detection device 47 sets up in the second warm area 24. Specifically, in this embodiment, the humidity detection device 47 is a humidity meter. The humidity meter is used for measuring the humidity in the heating cavity and transmitting the detection data to the main controller.

In each temperature zone, the gas distributor 22 connected with the air inlet system 3 and the gas distributor 22 connected with the exhaust system 4 are arranged opposite to each other at intervals. The gas distributor 22 which is arranged just opposite to the air distributor can maximize the air quantity of the inlet air and the exhaust air, and the efficiency is higher.

Each temperature zone is provided with a heating device 5, a temperature detection device 6 and a temperature control device 7, so that independent temperature control of each temperature zone is realized, the temperature detection device 6 and the temperature control device 7 are respectively connected with the main controller 9, and the optimal drying temperature can be set according to different drying requirements, so that the operation flexibility of the drying process is improved. Specifically, the temperature detection device 6 transmits the detected temperature in the furnace body 2 to the main controller 9, the main controller 9 transmits feedback data to the temperature control device 7, and the temperature control device 7 controls the heating amount of the heating device 5 according to the feedback data, so that the drying temperature in the whole drying furnace is controlled, the temperature control is more accurate and reliable, and the drying effect is better.

Specifically, in the present embodiment, the heating device 5 is a far infrared heating plate. The far infrared heating plate utilizes the far infrared rays emitted by the hot object source to irradiate the heated material, so that the material absorbs the far infrared rays and then internal molecules and atoms resonate to generate heat energy, thereby achieving the purpose of heating.

Specifically, in this embodiment, the temperature control device 7 is a temperature controller for controlling the heating temperature of the heating device 5.

Specifically, in this embodiment, the temperature detecting device 6 is a thermocouple thermometer. The temperature detection device 6 transmits the detected temperature data to the main controller.

Specifically, in this embodiment, the air inducing device 43 is a variable frequency fan. The variable frequency fan controls the fan to operate at variable speed according to conditions through a variable frequency control technology, the rotating speed of the fan is in direct proportion to the air quantity, namely the rotating speed of the fan is high, the air quantity is high, and on the contrary, the rotating speed of the fan is low, and the air quantity is low. The main controller 9 controls the air speed of the air inducing device 43 according to the heating condition in the furnace body 2, and further controls the air quantity entering the air inlet system 3.

Referring to fig. 3, a schematic structural diagram of a linkage control valve of the drying oven shown in fig. 1 is shown. In another embodiment, the drying oven further comprises a linkage control valve, and the linkage control valve comprises an air inlet and exhaust control valve 81 and an inlet and outlet control valve 83 which are connected with the main controller 9. The air inlet and outlet control valves 81 are respectively disposed at the air outlet of the air exhaust system 4 and the air inlet of the air inlet system 3, and specifically, the air inlet and outlet control valves 81 are disposed at the inlets of the gas distributors 22. The inlet and outlet control valves 83 are arranged at the feed inlet and the discharge outlet 27 of the furnace body 2. Thus, when the air inlet and outlet control valve 81 is opened, the inlet and outlet control valve 83 is automatically closed, and when air supply is needed to meet the hot air circulation, the feed port and the discharge port 27 are closed; close when advancing air exhaust control valve 81, exit control valve 83 is automatic to be opened, realizes each passageway and open-ended coordinated control, and is more intelligent, has reduced the hot-blast loss in heating chamber 1, has improved drying efficiency.

In order to ensure that the system can normally operate when the air inlet and exhaust control valve 81 and the inlet and outlet control valve 83 are in failure, the air inlet and exhaust control valve 81 is connected with an air inlet and exhaust standby control valve 85 in parallel, and the inlet and outlet standby control valve 87 is connected with the inlet and outlet control valve 83 in parallel, so that the operation safety is improved. The air inlet and exhaust standby control valve 85 and the inlet and outlet standby control valve 87 are respectively connected with the main controller 9, and the main controller 9 controls the air inlet and exhaust standby control valve 85 and the inlet and outlet standby control valve 87 to act.

The drying furnace comprises the following specific working steps:

step 1: the temperature of the temperature control device 7 in the first temperature zone 23 is set to 120 ℃, the temperature of the temperature control device 7 in the second temperature zone 24 is set to 150 ℃, the temperature of the temperature control device 7 in the third temperature zone 25 is set to 120 ℃, and the humidity of the humidity detection device 47 is set to 30%.

Step 2: the temperature of each independent temperature zone is controlled within the preset temperature set by the temperature control device 7 by adopting a far infrared heating plate heating mode.

And step 3: the carbon fiber is dried at 120 ℃ in the first temperature zone 23, dried at 150 ℃ in the second temperature zone 24 and dried at 120 ℃ in the third temperature zone 25 at the speed of 2m/min, and the dried carbon fiber is separated from a discharge hole 27 of the drying furnace and enters the next treatment process according to the relative deviation of the real-time humidity of each temperature zone and the set humidity of the humidity detection device 47 in the process by adjusting the circulating air volume through the air inducing device 43.

The drying furnace provided by the embodiment of the invention transmits the real-time temperature monitored by the humidity detection device to the main controller, the main controller adjusts the output circulating air volume of the air inducing device according to feedback data, and the circulating air is dehumidified by the dehumidifying device and then discharged into the heating cavity, so that the hot air circulation is realized, the humidity in the heating cavity is ensured, and the drying efficiency is effectively improved.

The above description is only for the specific embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.