阅读说明：本技术 一种果汁生产用杀菌装置 (Sterilizing equipment is used in fruit juice production ) 是由 蓝宗献 于 2020-04-29 设计创作，主要内容包括：本发明公开了一种果汁生产用杀菌装置,涉及果汁生产技术领域,包括预热箱,所述预热箱的一侧设置有高温箱,且高温箱的一侧设置有冷却箱,所述预热箱的顶部开设有第一进气口,所述冷却箱的顶部开设有第一排气口,且冷却箱的底部安装有风机,所述风机的输入和输出端皆连接有第一运输管,所述风机的一侧设置有净化箱,且净化箱的一侧设置有第二进气口,所述净化箱的内部设置有分布箱。本发明通过设置的预热箱、高温箱和冷却箱,运用预热箱、高温箱和冷却箱的设置,使得原料首先经过预热箱进行预热,再进行高温箱进行高温杀菌,最后进入冷却箱进行冷却灌装,从而使得原料的杀菌效率提高,提高了果汁的生产效率。(The invention discloses a sterilizing device for fruit juice production, which relates to the technical field of fruit juice production and comprises a preheating box, wherein a high-temperature box is arranged on one side of the preheating box, a cooling box is arranged on one side of the high-temperature box, a first air inlet is formed in the top of the preheating box, a first exhaust port is formed in the top of the cooling box, a fan is arranged at the bottom of the cooling box, the input end and the output end of the fan are both connected with a first conveying pipe, a purifying box is arranged on one side of the fan, a second air inlet is formed in one side of the purifying box, and a distribution box is arranged inside the purifying box. According to the invention, through the arrangement of the preheating box, the high-temperature box and the cooling box, the raw materials are preheated by the preheating box, sterilized at high temperature by the high-temperature box and finally cooled and filled in the cooling box, so that the sterilization efficiency of the raw materials is improved, and the production efficiency of the fruit juice is improved.)

1. The utility model provides a sterilizing equipment is used in fruit juice production, includes preheating cabinet (1), its characterized in that: the preheating device is characterized in that a high-temperature box (2) is arranged on one side of the preheating box (1), a cooling box (3) is arranged on one side of the high-temperature box (2), a first air inlet (4) is formed in the top of the preheating box (1), a first exhaust port (5) is formed in the top of the cooling box (3), a fan (7) is installed at the bottom of the cooling box (3), the input end and the output end of the fan (7) are connected with a first conveying pipe (6), a purifying box (10) is arranged on one side of the fan (7), a second air inlet (11) is formed in one side of the purifying box (10), a distribution box (12) is arranged in the purifying box (10), a distribution plate (13) is arranged at the top end of the distribution box (12), a purifying plate (15) is arranged at the top of the distribution box (12), a first purifying layer (16) is arranged at the bottom of the purifying plate, the first top that purifies layer (16) is provided with the second and purifies layer (17), and the second purifies the top on layer (17) and is provided with the third and purifies layer (18), the top that purifies board (15) is provided with heat exchange box (21), and the top of heat exchange box (21) has seted up second gas vent (22), the top of second gas vent (22) is connected with second transport pipe (8).

2. The sterilization apparatus for juice production according to claim 1, wherein: one end, far away from the second exhaust port (22), of the second conveying pipe (8) is connected with the first air inlet (4), and a control valve is arranged on the outer side of the first air inlet (4).

3. The sterilization apparatus for juice production according to claim 1, wherein: distribution holes (14) are formed in the distribution plate (13), and the number of the distribution holes (14) is multiple.

4. The sterilization apparatus for juice production according to claim 1, wherein: the first purification layer (16) is composed of a fine mesh metal grid, the second purification layer (17) is composed of activated carbon, and the third purification layer (18) is composed of a non-woven fabric material.

5. The sterilization apparatus for juice production according to claim 1, wherein: the two sides of the purification plate (15) are connected with fixture blocks (20), and installation blocks (19) are arranged in the purification box (10).

6. The sterilization apparatus for juice production according to claim 1, wherein: one end, far away from the fan (7), of the first conveying pipe (6) is connected with the second air inlet (11), and one end, far away from the second air inlet (11), of the first conveying pipe (6) is connected with the first exhaust port (5).

7. The sterilization apparatus for juice production according to claim 1, wherein: and a third exhaust port (23) is formed in one side, far away from the second exhaust port (22), of the top of the heat exchange box (21), and an exhaust pipe (9) is connected to the top of the third exhaust port (23).

8. The sterilization apparatus for juice production according to claim 1, wherein: first transport pump (24) are installed in the outside of preheating cabinet (1), and the input and the output of first transport pump (24) all are connected with first water pipe (25), second transport pump (26) are installed in the outside of high-temperature cabinet (2), and the input and the output of second transport pump (26) all are connected with second water pipe (27).

9. The sterilization apparatus for juice production according to claim 8, wherein: the first transport pump (24) is connected with the preheating tank (1) and the high-temperature tank (2) through a first water pipe (25), and the second transport pump (26) is connected with the high-temperature tank (2) and the cooling tank (3) through a second water pipe (27).

Technical Field

The invention relates to the technical field of fruit juice production, in particular to a sterilizing device for fruit juice production.

Background

The beverage production equipment is equipment for manufacturing various beverages, generally, a production line is formed by a plurality of equipment to process various beverages, such as water treatment equipment, a bottle flushing machine, a filling machine, a sealing machine, sterilization equipment, a CIP (cleaning in place) cleaning machine, filtering equipment, packaging equipment and the like, the beverage industry is a new industry which is developed after being reformed and opened, one of the major industries of the food industry, which has a certain foundation and can better adapt to market needs, is listed as a national plan management product in nine eight two years, and the total output of the beverages in the whole country is forty-ten-thousand tons in the same year and is developed in a first scale in twenty years, so that the beverage production equipment has the advantages of contributing to national economic construction and improvement of the quality of life, and the beverage becomes an indispensable consumer food in daily life of people.

But current sterilizing equipment for fruit juice production is when carrying out pasteurization to fruit juice, and the sterilization efficiency is low for the production efficiency of fruit juice is low, and the pasteurization of application can not carry out effectual utilization to remaining waste heat in the fruit juice after the pasteurization, makes the production of device green inadequately.

Disclosure of Invention

The invention aims to: in order to solve the problems of low sterilization efficiency and insufficient environmental protection in the prior art, a sterilization device for fruit juice production is provided.

In order to achieve the purpose, the invention provides the following technical scheme: a sterilizing device for fruit juice production comprises a preheating box, wherein a high-temperature box is arranged on one side of the preheating box, a cooling box is arranged on one side of the high-temperature box, a first air inlet is formed in the top of the preheating box, a first exhaust port is formed in the top of the cooling box, a fan is arranged at the bottom of the cooling box, the input end and the output end of the fan are connected with a first conveying pipe, a purifying box is arranged on one side of the fan, a second air inlet is formed in one side of the purifying box, a distribution box is arranged inside the purifying box, a distribution plate is arranged at the top end of the inside of the distribution box, a purifying plate is arranged at the top of the distribution box, a first purifying layer is arranged at the bottom of the purifying plate, a second purifying layer is arranged at the top of the first purifying layer, a third purifying layer is arranged at the top of the second purifying layer, and a heat exchange box is, and the top of the heat exchange box is provided with a second air outlet, and the top of the second air outlet is connected with a second conveying pipe.

Preferably, one end of the second transport pipe, which is far away from the second exhaust port, is connected with the first air inlet, and a control valve is arranged outside the first air inlet.

Preferably, distribution holes are formed in the distribution plate, and the number of the distribution holes is multiple.

Preferably, the first purification layer is composed of a fine mesh metal grid, the second purification layer is composed of activated carbon, and the third purification layer is composed of a non-woven fabric material.

Preferably, the both sides of purifying plate are connected with the fixture block, the inside of purifying box is provided with the installation piece.

Preferably, the end of the first transport pipe far away from the fan is connected with the second air inlet, and the end of the first transport pipe far away from the second air inlet is connected with the first exhaust port.

Preferably, a third air outlet is formed in one side, far away from the second air outlet, of the top of the heat exchange box, and an exhaust pipe is connected to the top of the third air outlet.

Preferably, a first transport pump is installed on the outer side of the preheating box, the input end and the output end of the first transport pump are connected with first water pipes, a second transport pump is installed on the outer side of the high-temperature box, and the input end and the output end of the second transport pump are connected with second water pipes.

Preferably, the first transport pump is connected with the preheating tank and the high-temperature tank through a first water pipe, and the second transport pump is connected with the high-temperature tank and the cooling tank through a second water pipe.

Compared with the prior art, the invention has the beneficial effects that:

1. according to the invention, through the arrangement of the preheating box, the high-temperature box and the cooling box, the raw materials are preheated by the preheating box, sterilized at high temperature by the high-temperature box and finally cooled and filled in the cooling box, so that the sterilization efficiency of the raw materials is improved, and the production efficiency of the fruit juice is improved;

2. through the arranged purification box, the purification plate, the heat exchange box and the fan, the fan is used for conveying heat in the cooling box into the purification box for purification, so that the heat at the purification port enters the preheating box for preheating, the waste heat of raw materials in the cooling box is fully utilized, the heat loss is reduced, and the environmental protection performance of the device is improved;

3. through distribution case, distribution plate, the distribution hole that sets up, the distribution hole in the distribution plate of application distribution incasement for the even entering of steam of cooler bin purifies the board, makes the purification efficiency and the quality of steam improve.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a cross-sectional view of the present invention;

FIG. 3 is a cross-sectional view of the purification tank of the present invention;

FIG. 4 is an enlarged view of a portion of the structure of the present invention at A;

fig. 5 is a schematic structural diagram of the distribution box of the present invention.

In the figure: 1. a preheating box; 2. a high temperature chamber; 3. a cooling tank; 4. a first air inlet; 5. a first exhaust port; 6. a first transport pipe; 7. a fan; 8. a second transport pipe; 9. an exhaust pipe; 10. a purification box; 11. a second air inlet; 12. a distribution box; 13. a distribution plate; 14. a distribution hole; 15. a purification plate; 16. a first purification layer; 17. a second purification layer; 18. a third purification layer; 19. mounting blocks; 20. a clamping block; 21. a heat exchange box; 22. a second exhaust port; 23. a third exhaust port; 24. a first transport pump; 25. a first water pipe; 26. a second transport pump; 27. a second water pipe.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-5, a sterilization device for fruit juice production comprises a preheating box 1, a high temperature box 2 is disposed on one side of the preheating box 1, a cooling box 3 is disposed on one side of the high temperature box 2, a first air inlet 4 is disposed on the top of the preheating box 1, a first exhaust port 5 is disposed on the top of the cooling box 3, a fan 7 is disposed at the bottom of the cooling box 3, input and output ends of the fan 7 are connected with a first transport pipe 6, a purifying box 10 is disposed on one side of the fan 7, a second air inlet 11 is disposed on one side of the purifying box 10, a distribution box 12 is disposed inside the purifying box 10, a distribution plate 13 is disposed at the top end inside the distribution box 12, a purifying plate 15 is disposed at the top of the distribution box 12, a first purifying layer 16 is disposed at the bottom of the purifying plate 15, a second purifying layer 17 is disposed at the top of the first purifying layer 16, and a third purifying layer 18 is disposed at the top of the, the top of the purification plate 15 is provided with a heat exchange box 21, the top of the heat exchange box 21 is provided with a second exhaust port 22, and the top of the second exhaust port 22 is connected with a second transport pipe 8.

According to the invention, through the arrangement of the preheating box 1, the high-temperature box 2 and the cooling box 3, the raw materials are preheated through the preheating box 1, then the high-temperature box 2 is sterilized at high temperature, and finally the raw materials enter the cooling box 3 for cooling and filling, so that the sterilization efficiency of the raw materials is improved, and the production efficiency of the fruit juice is improved; through the arranged purification box 10, the purification plate 15, the heat exchange box 21 and the fan 7, the waste heat of the raw materials is fully utilized, so that the loss of heat is reduced, and the environmental protection performance of the device is improved; the purification efficiency and quality of hot gas are improved by the distribution box 12, the distribution plate 13 and the distribution holes 14.

Please refer to fig. 1, one end of the second transport pipe 8 far from the second exhaust port 22 is connected to the first air inlet 4, and the outer side of the first air inlet 4 is provided with three sets of control valves, when the control valves at the outer side of the first air inlet 4 are opened, the second exhaust port 22 transports the purified hot air to the preheating tank 1 through the second transport pipe 8 to preheat the fruit juice, so that the hot air is recycled, when the second transport pipe 8 is actually used, the outer side of the second transport pipe 8 is provided with a heat preservation layer which plays a role in preserving heat for the second transport pipe 8, and the heat preservation layer is made of rock wool, and the heat preservation layer made of rock wool can effectively reduce the heat loss of the purified hot air in the second transport pipe 8.

Please refer to fig. 5, the distribution plate 13 is provided with a plurality of groups of distribution holes 14 therein, the first transporting pipe 6 transports the residual heat generated by the juice in the cooling tank 3 into the distribution box 12 through the second air inlet 11, the hot air firstly enters the bottom of the distribution box 12, and then the distribution holes 14 on the distribution plate 13 at the top of the distribution box 12 enable the hot air to uniformly rise under the action of gravity, the distribution plate 13 and the distribution holes 14 are arranged so that the residual heat can uniformly enter the purification plate 15, the distribution plate 13 is clamped and connected with the distribution box 12, and the worker can conveniently replace the distribution plate 13 with the size of the distribution holes 14 according to the use requirement to guide the hot air.

Referring to fig. 4, the first purifying layer 16 is made of fine metal grids, the second purifying layer 17 is made of activated carbon, and the third purifying layer 18 is made of non-woven fabric, the hot air passes through the first purifying layer 16 made of fine metal grids in the purifying plate 15 to filter large particle impurities in the waste heat, passes through the second purifying layer 17 made of activated carbon to filter small particle impurities, passes through the third purifying layer 18 made of non-woven fabric to filter micro impurities, and the impurities in the waste heat are fully filtered by the three groups of purifying layers.

Please refer to fig. 4, the two sides of the purifying plate 15 are connected with the clamping blocks 20, the inside of the purifying box 10 is provided with the mounting block 19, the inside of the mounting block 19 is provided with the clamping grooves matched with the clamping blocks 20, when the purifying filtering material in the purifying plate 15 is saturated, the first purifying layer 16, the second purifying layer 17 and the third purifying layer 18 in the purifying plate 15 need to be cleaned and replaced, the box door of the purifying box 10 is opened, and the clamping blocks 20 connected with the purifying plate 15 are drawn out from the clamping grooves in the mounting block 19, so as to realize the detachment of the purifying plate 15, thereby facilitating the replacement, cleaning and replacement of the purifying plate 15 by the worker, and the first purifying layer 16, the second purifying layer 17 and the third purifying layer 18 are all clamped and connected with the purifying plate 15, so that the first purifying layer 16, the second purifying layer 17 and the third purifying layer 18 are detachably connected with the purifying plate 15.

Referring to fig. 1, the end of the first transport pipe 6 away from the fan 7 is connected to a second air inlet 11, and one end of the first transport pipe 6 far away from the second air inlet 11 is connected with the first exhaust port 5, the outer sides of the second air inlet 11 and the first exhaust port 5 are both provided with control valves, the outer side of the first transport pipe 6 is also connected with a heat-insulating layer made of rock wool, when the control valve outside the second air inlet 11 and the control valve outside the first exhaust port 5 are opened, the fan 7 carries the pre-heating generated by the fruit juice in the cooling box 3 into the purifying box 10 for purifying through the first conveying pipe 6, the fan 7 is connected with the top of the cooling box 3 by adopting a damping bolt, the outer side of the damping bolt is provided with a damping rubber ring made of rubber material, the fan 7 and the cooling box 3 are connected more stably, and looseness of vibration caused by vibration generated when the fan 7 runs on the damping bolt is reduced.

Please refer to fig. 3, a third air outlet 23 is formed on a side of the top of the heat exchange box 21 away from the second air outlet 22, the top of the third air outlet 23 is connected with the air outlet pipe 9, the outer sides of the second air outlet 22 and the third air outlet 23 are both connected with a control valve, when the third air outlet 23 is opened, the heat exchange box 21 transports the purified cold air to the outside, a filter screen formed by a metal grid is arranged inside the third air outlet 23, the filter screen formed by the metal grid can reduce dust and impurities in the outside air to enter the heat exchange box 21 through the third air outlet 23, the service life of the heat exchange box 21 is prolonged, when the second air outlet 22 is opened, the heat exchange box 21 transports the purified hot air into the preheating box 1 through the second transport pipe 8 for fruit juice preheating.

Please refer to fig. 2, a first transportation pump 24 is installed outside the preheating box 1, an input end and an output end of the first transportation pump 24 are connected with a first water pipe 25, a second transportation pump 26 is installed outside the high temperature box 2, an input end and an output end of the second transportation pump 26 are connected with a second water pipe 27, bottoms of the first transportation pump 24 and the second transportation pump 26 are connected with a base, a connection part of the first water pipe 25 and the preheating box 1 and the high temperature box 2 is provided with a control valve, and a connection part of the second water pipe 27 and the high temperature box 2 and the cooling box 3 is provided with a control valve.

Please refer to fig. 2, the first transportation pump 24 is connected to the preheating tank 1 and the high temperature tank 2 through the first water pipe 25, the second transportation pump 26 is connected to the high temperature tank 2 and the cooling tank 3 through the second water pipe 27, after the fruit juice in the preheating tank 1 is preheated, the control valves on two sides of the first water pipe 25 are opened, the first transportation pump 24 is started, so that the preheated fruit juice enters the high temperature tank 2 for high temperature sterilization, after the high temperature sterilization is finished, the control valves on two sides of the second water pipe 27 are opened, the second transportation pump 26 is started, so that the high temperature sterilized fruit juice enters the cooling tank 3 for cooling, and the fruit juice cooled in the cooling tank 3 can be filled.

The working principle is as follows: when the fruit juice sterilizer is used, the fruit juice sterilizer is connected with an external power supply, the fruit juice sterilizer can be normally used, when fruit juice needs to be sterilized, the fruit juice is placed into the preheating box 1, the fruit juice is firstly preheated in the preheating box 1, the first transport pump 24 is started, the fruit juice is transported into the high-temperature box 2 through the first water pipe 25 by the first transport pump 24 for high-temperature sterilization, the second transport pump 26 is started, the sterilized fruit juice is transported into the cooling box 3 through the second water pipe 27 by the second transport pump 26 for cooling, the fruit juice is sterilized in a heating sterilization mode, the sterilization of the fruit juice is shortened, the production efficiency of the fruit juice is improved, the fan 7 is started, the residual heat of the fruit juice in the cooling box 3 is transported into the second air inlet 11 through the first transport pipe 6 connected with the first exhaust port 5 by the fan 7 and then enters the distribution box 12, and uniformly rises through the distribution holes 14 on the distribution plate 13 in the distribution box 12 to enter the purification plate 15, the first purification layer 16 in the purification board 15 can filter the large granule impurity in the waste heat, the second purifies layer 17 and can filter small granule impurity, the third purifies layer 18 and can filter small impurity, the waste heat after the purification gets into in heat exchange box 21, heat exchange box 21 transports the first air inlet 4 at preheating box 1 top with second transport pipe 8 that steam passes through second gas vent 22 and links, the blast pipe 9 that passes through third gas vent 23 and connects with air conditioning discharges to the external world, make the waste heat of raw materials obtain abundant utilization, thereby thermal scattering and disappearing has been reduced, the environmental protection performance of device has been improved.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.