阅读说明：本技术 硅橡胶组合物和使用其获得的复合材料 (Silicone rubber composition and composite material obtained using the same ) 是由 田崎智子 大伴孝嘉 于 2018-12-10 设计创作，主要内容包括：本发明的硅橡胶组合物包含：(A)在分子中具有至少两个烯基的有机硅氧烷,(B)二氧化硅填料,(C)在分子中具有至少两个与硅原子键结的氢原子的有机聚硅氧烷,(D)硅氢化催化剂,和(F)粘着促进剂,其中所述(B)成分是通过在一些或全部的所述(A)成分存在下,用(E)表面处理剂对二氧化硅填料进行表面处理而获得的成分。本发明的硅橡胶组合物对在硬化期间与其接触的各种有机树脂具有极佳的粘着性,并且同时对于用于模塑的模具具有极佳的脱模性。(The silicone rubber composition of the present invention comprises: (A) an organosiloxane having at least two alkenyl groups in a molecule, (B) a silica filler, (C) an organopolysiloxane having at least two hydrogen atoms bonded to silicon atoms in a molecule, (D) a hydrosilation catalyst, and (F) an adhesion promoter, wherein the (B) component is a component obtained by surface-treating a silica filler with (E) a surface-treating agent in the presence of some or all of the (a) component. The silicone rubber composition of the present invention has excellent adhesion to various organic resins with which it comes into contact during hardening, and at the same time, has excellent releasability from a mold for molding.)

1. A silicone rubber composition comprising:

(A)100 parts by mass of an organopolysiloxane having at least two alkenyl groups in each molecule;

(B)1 to 100 parts by mass of a silica filler;

(C) an organosiloxane having at least two silicon atom-bonded hydrogen atoms in each molecule and no alkenyl groups in an amount such that the silicon atom-bonded hydrogen atoms in the component are 0.5 to 5 moles per 1 mole of total aliphatic saturated bonds in the composition;

(D) a catalytic amount of a hydrosilylation reaction catalyst; and

(F)0.01 to 20 parts by mass of an adhesion promoter;

wherein component (B) is a silica filler having a surface treatment of at least 50m according to the BET method per 100 parts by mass in the presence of part or all of component (A)²At least 30 parts by mass of (E) a surface treating agent per g of the silica filler of specific surface area.

2. The silicone rubber composition according to claim 1, wherein component (E) is at least one type of silazane compound.

3. The silicone rubber composition according to claim 2, wherein component (E) is hexamethyldisilazane and/or tetramethyldivinyldisilazane.

4. The silicone rubber composition according to any one of claims 1 to 3, wherein component (F) is at least one type of compound selected from the group consisting of: acrylic compounds, methacrylic compounds, epoxy compounds, organosilicon compounds having at least one phenylene skeleton in each molecule, and organosilicon compounds having at least one hydrolyzable group bonded to a silicon atom in each molecule.

5. The silicone rubber composition according to claim 4, wherein component (F) is an acrylic compound or a methacrylic compound having an ester bond in each molecule.

6. The silicone rubber composition according to claim 4, wherein component (F) is at least one type of acrylic compound or methacrylic compound selected from compounds represented by the following general formula:

[ formula 1]

[ formula 2]

[ formula 3]

[ formula 4]

Wherein each R¹Independently a hydrogen atom or a methyl group; r²Is aralkyl, phenoxyalkyl or phenoxyhydroxyalkyl having 7 to 20 carbon atoms; "a" is an integer from 1 to 4; each "b" is independently an integer from 1 to 3; and "p" is an integer from 4 to 12.

7. The silicone rubber composition of claim 1, further comprising: (G) (G-1) an organosiloxane having in each molecule at least one aryl group and at least one hydrogen atom bonded to a silicon atom; or a mixture of components (G-1) and (G-2) an organosiloxane having at least one aryl group and at least one alkenyl group in each molecule in an amount of 0.1 to 5 parts by mass per 100 parts by mass of component (A).

8. The silicone rubber composition according to claim 7, wherein component (G-1) is an organosiloxane represented by the following general formula:

[ formula 5]

Wherein each R³Independently a hydrogen radical, an alkyl radical having from 1 to 12 carbon atoms, or an aryl radical having from 6 to 12 atoms, however, at least one R³Is the hydrogen atom and at least one R³Is said aryl group; and "m" is an integer of 1 to 20.

9. The silicone rubber composition according to claim 7, wherein component (G-2) is an organosiloxane represented by the following general formula:

[ formula 6]

Wherein each R⁴Independently an alkenyl group having 2 to 12 carbon atoms, an alkyl group having 1 to 12 carbon atoms, or an aryl group having 6 to 12 carbon atoms, however, at least one R⁴Is said alkenyl and at least one R⁴Is said aryl group; and "n" is an integer of 0 to 20.

10. The silicone rubber composition according to claim 7, wherein component (G) is a mixture of component (G-1) and component (G-2), the mass ratio of component (G-1) to component (G-2) being from 1: 10 to 10: 1.

11. A composite material, comprising: a silicone rubber formed by curing the silicone rubber composition according to any one of claims 1 to 10; and an organic resin, wherein the silicone rubber adheres to the organic resin.

12. The composite material according to claim 11, wherein the organic resin is at least one type of organic resin selected from the group consisting of: acrylonitrile/butadiene/styrene copolymer, polystyrene/styrene blend, polystyrene, polycarbonate, polyvinyl chloride, polyethylene, polypropylene, polyacrylate, polymethacrylate, polyacrylamide, polyester, polyethylene terephthalate, polybutylene terephthalate, polyphenylene oxide, polyphenylene sulfide, polysulfone, nylon, polyamide, polyimide, fluoropolymer, liquid crystal resin, polyetherimide, phenol resin, epoxy resin, urea resin, melamine resin, alkyd resin, and derivatives of these organic resins.

Technical Field

The present invention relates to a silicone rubber composition and a composite material produced from the silicone rubber composition.

Background

Silicone rubber compositions are well known which exhibit adhesion to organic resins which come into contact during curing, while exhibiting release from the mold used to mold the silicone rubber composition. For example, the specification of U.S. patent application publication No. 2002/0052270 discloses a silicone rubber composition comprising: a heat-curable organopolysiloxane composition, a reinforcing fine silica powder, an adhesion promoter, and an organosilicon compound having a functional group that reacts with the organopolysiloxane composition and having a siloxane skeleton that is incompatible with the organopolysiloxane composition. In addition, the specification of U.S. patent application publication No. 2007/0100072 discloses a silicone rubber composition comprising: an organopolysiloxane having at least two silicon atom-bonded alkenyl groups in each molecule, an organopolysiloxane having at least two silicon atom-bonded hydrogen atoms in each molecule, an alkylene glycol diacrylate or alkylene glycol dimethacrylate, and a hydrosilylation reaction catalyst.

However, since the former silicone rubber composition forms a silicone rubber having a poor appearance, its use is limited. In addition, the former silicone rubber composition has insufficient adhesion to various organic resins with which it comes into contact during curing. Furthermore, the latter silicone rubber composition has insufficient adhesion to various organic resins that come into contact during curing, while, at the same time, also having insufficient mold release properties with respect to the mold used to mold the silicone rubber composition.

[ Prior Art document ]

[ patent documents ]

Patent document 1: specification of U.S. patent application publication No. 2002/0052270

Patent document 2: specification of U.S. patent application publication No. 2007/0100072

Disclosure of Invention

[ problem to be solved by the invention ]

An object of the present invention is to provide a silicone rubber composition that exhibits excellent adhesion to various organic resins that come into contact during curing, while exhibiting excellent mold release properties with respect to a mold used for molding the silicone rubber composition. It is another object of the present invention to provide a composite material in which silicone rubber sufficiently adheres to at least one type of organic resin.

[ means for solving problems ]

The silicone rubber composition of the present invention comprises:

(A)100 parts by mass of an organopolysiloxane having at least two alkenyl groups in each molecule;

(B)1 to 100 parts by mass of a silica filler;

(C) an organosiloxane having at least two silicon atom-bonded hydrogen atoms in each molecule and no alkenyl groups in an amount such that the silicon atom-bonded hydrogen atoms in the component are 0.5 to 5 moles per 1 mole of total aliphatic saturated bonds in the composition;

(D) a catalytic amount of a hydrosilylation reaction catalyst; and

(F)0.01 to 20 parts by mass of an adhesion promoter;

wherein component (B) is a silica filler having a surface treatment of at least 50m according to the BET method per 100 parts by mass in the presence of part or all of component (A)²At least 30 parts by mass of (E) a surface treating agent per g of the silica filler of specific surface area.

The composite material of the present invention comprises: a silicone rubber formed by curing the silicone rubber composition of the present invention and an organic resin, wherein the silicone rubber adheres to the organic resin.

[ Effect of the invention ]

The silicone rubber composition of the present invention exhibits excellent adhesion to various organic resins with which it comes into contact during curing, while exhibiting excellent releasability from a mold used to mold it. Further, in the composite material of the present invention, the silicone rubber sufficiently adheres to at least one type of organic resin.

Detailed Description

[ Silicone rubber composition ]

Component (a) is an organopolysiloxane having at least two alkenyl groups in each molecule. Exemplary alkenyl groups in component (a) include alkenyl groups having 2 to 12 carbon atoms, such as vinyl, propenyl, butenyl, pentenyl, hexenyl, heptenyl, octenyl, nonenyl, decenyl, undecenyl, and dodecenyl, with vinyl groups being preferred. Examples of the group bonded to a silicon atom other than the alkenyl group in the component (a) include alkyl groups having 1 to 12 carbon atoms such as methyl, ethyl, propyl, isopropyl, butyl, isobutyl, tert-butyl, pentyl, neopentyl, hexyl, cyclohexyl, heptyl, octyl, nonyl, decyl, undecyl and dodecyl; aryl groups having 6 to 12 carbon atoms, such as phenyl, tolyl, xylyl, and naphthyl; and groups in which some or all of the hydrogen atoms of these alkyl groups are substituted with halogen atoms (such as fluorine atoms, chlorine atoms, or bromine atoms). A small amount of hydroxyl groups may be bonded to the silicon atom in the component (a) to such an extent that the object of the present invention is not impaired.

Although the molecular structure of the component (a) is not particularly limited, examples thereof include a linear structure, a partially branched linear structure, a branched structure, a cyclic structure, and a three-dimensional network structure. Component (a) may be one type of organopolysiloxane having these molecular structures or a mixture of two or more types of organopolysiloxanes having these molecular structures. Examples of such component (a) include dimethylpolysiloxanes capped at both molecular chain terminals with dimethylvinylsiloxy groups; dimethylsiloxane/methylphenylsiloxane copolymers terminated at both molecular chain ends with dimethylvinylsiloxy groups; dimethylsiloxane/methylvinylsiloxane copolymers terminated at the two molecular chain ends with dimethylvinylsiloxy groups; dimethylsiloxane/methylvinylsiloxane copolymers end-blocked at both molecular chain ends with trimethylsiloxy groups; dimethylsiloxane/methylphenylsiloxane/methylvinylsiloxane copolymer blocked at the two molecular chain ends by trimethylsiloxy groups(ii) a Comprises (CH)₃)₃SiO_1/2Unit, (CH)₃)₂(CH₂＝CH)SiO_1/2And SiO_4/2A copolymer of units; comprises (CH)₃)₂(CH₂＝CH)SiO_1/2Unit and SiO_4/2A copolymer of units; and mixtures of two or more types thereof.

Although the viscosity of component (A) at 25 ℃ is not limited, it is preferably in the range of 100 to 100,000 mPas. This is because the composition of the present invention forms a silicone rubber having good mechanical characteristics when the viscosity is greater than or equal to the lower limit of the above range, while the composition of the present invention is good in workability when the viscosity is less than or equal to the upper limit of the above range. This viscosity can be measured according to JIS K7117-1: 1999 measured using a type B viscometer.

Component (B) is a silica filler for enhancing the mechanical strength of the silicone rubber obtained by curing the composition of the present invention, which has excellent adhesion to various organic resins with which the composition of the present invention comes into contact during curing, and at the same time exhibits a mold-releasing effect with respect to a mold used for molding the composition of the present invention. Component (B) is a silica filler having a surface treatment of at least 50m according to the BET method per 100 parts by mass in the presence of part or all of component (A)²At least 30 parts by mass of (E) a surface treating agent per g of the silica filler of specific surface area.

The silica filler of component (B) has at least 50m according to the BET method before surface treatment with component (E)²A/g, and preferably at least 100m²G, alternatively at least 200m²HDK (registered trademark) manufactured by Wacker, AEROSI L, AEROSI L (registered trademark) manufactured by Nippon Aerosil co., L td., and the like can be used as such untreated silica filler.

Examples of the surface treatment agent of component (E) include organohalosilanes such as trimethylchlorosilane and dimethyldichlorosilane; organosilazanes, such as hexamethyldisilazane, 1, 3, 3-tetramethyl-1, 3-divinyldisilazane, and hexamethylcyclotrisilazane; and organoalkoxysilanes such as methyltrimethoxysilane, ethyltrimethoxysilane, methyltriethoxysilane, hexyltrimethoxysilane, and octyltrimethoxysilane. Organosilazanes are preferred, and even more preferred is the use of hexamethyldisilazane in combination with 1, 1, 3-3-tetramethyl-1, 3-divinyldisilazane.

Component (E) is treated with an amount of at least 30 parts by mass and preferably at least 35 parts by mass per 100 parts by mass of the silica filler in the presence of part or all of component (a). This is because when the treating amount of component (E) is within the above-mentioned range, excellent adhesion to various organic resins is achieved, and the viscosity of the composition of the present invention is lowered, so that moldability is enhanced.

The production method for component (B) is not particularly limited, and the method preferably comprises charging some or all of component (a), silica filler and component (E) present into a kneading apparatus hermetically sealed under normal pressure, kneading at room temperature, or heating in the presence of an inert gas as necessary, and subsequently kneading while heating under reduced pressure. It should be noted that water or reaction catalyst may be added as necessary to facilitate the treatment of the silica filler by the surface treatment agent.

Component (C) is a crosslinking agent for the composition of the present invention, and is an organopolysiloxane having at least two hydrogen atoms bonded to silicon atoms in each molecule and having no alkenyl groups. Examples of the group bonded to a silicon atom other than a hydrogen atom in the component (C) include alkyl groups having 1 to 12 carbon atoms such as methyl, ethyl, propyl, isopropyl, butyl, isobutyl, tert-butyl, pentyl, neopentyl, hexyl, cyclohexyl, heptyl, octyl, nonyl, decyl, undecyl and dodecyl; aryl groups having 6 to 12 carbon atoms, such as phenyl, tolyl, xylyl, and naphthyl; and groups in which some or all of the hydrogen atoms of these alkyl groups are substituted with halogen atoms (such as fluorine atoms, chlorine atoms, or bromine atoms). A small amount of hydroxyl groups may be bonded to the silicon atom in component (C) to an extent that does not impair the object of the present invention.

The molecular structure of component (C) is not limited, and examples include linear, partially branched linear, branched, cyclic, and three-dimensional network structures. Partially branched linear, branched or three-dimensional network structures are preferred.

Although the viscosity of component (C) at 25 ℃ is not limited, it is preferably not more than 10,000 mPas, alternatively in the range of 1 to 5,000 mPas, or alternatively in the range of 1 to 1,000 mPas. This is because the composition of the present invention forms a silicone rubber having good mechanical characteristics when the viscosity is greater than or equal to the lower limit of the above range, while the composition of the present invention is good in workability when the viscosity is less than or equal to the upper limit of the above range. This viscosity can be measured according to JIS K7117-1: 1999 measured using a type B viscometer.

Examples of such component (C) include 1, 1, 3, 3-tetramethyldisiloxane; 1, 3, 5, 7-tetramethylcyclotetrasiloxane, methylhydrogenpolysiloxane blocked at the ends of both molecular chains with trimethylsiloxy groups; dimethylsiloxane/methylhydrogensiloxane copolymers end-capped at both molecular chain ends with trimethylsiloxy groups; dimethylsiloxane/methylhydrogensiloxane copolymers terminated at both molecular chain ends with dimethylhydrogensiloxy groups; comprises (CH)₃)₂HSiO_1/2Unit and SiO_4/2A copolymer of units Comprising (CH)₃)₂HSiO_1/2Unit, SiO_4/2Unit and (C)₆H₅)SiO_3/2A copolymer of units; and mixtures of two or more types.

Component (C) was compounded in the following amounts: such that the silicon atom-bonded hydrogen atoms in component (a) are in the range of 0.5 to 5mol, alternatively in the range of 0.8 to 2.5mol, per 1mol of total aliphatic unsaturation in the composition of the invention, e.g. alkenyl in component (a), alkenyl in component (G-2) and aliphatic carbon-carbon double bond in component (F). This is because the composition of the present invention forms a silicone rubber having good adhesion with respect to various organic resins when the compounding amount of component (C) is greater than or equal to the lower limit of the above range, and forms a silicone rubber having good mechanical properties when the compounding amount is less than or equal to the upper limit of the above range. It is to be noted that the content of the hydrogen atom bonded to the silicon atom in the component (C) can be determined by an analysis method such as Fourier transform infrared spectroscopy (FT-IR), nuclear magnetic resonance analysis (NMR), or Gel Permeation Chromatography (GPC).

Component (D) is a hydrosilylation reaction catalyst for accelerating the curing of the composition of the present invention, and examples thereof include platinum-based catalysts, rhodium-based catalysts, and palladium-based catalysts. In particular, component (D) is preferably a platinum-based catalyst, since it can significantly accelerate the curing of the composition of the present invention. Exemplary platinum-based catalysts include finely powdered platinum, chloroplatinic acid, alcohol solutions of chloroplatinic acid, platinum-alkenylsiloxane complexes, platinum-olefin complexes, and platinum-carbonyl complexes, with platinum-alkenylsiloxane complexes being preferred.

The compounding amount of component (D) in the composition of the present invention is not particularly limited as long as the compounding amount is an amount effective to accelerate curing of the composition of the present invention, however, a compounding amount such that the amount of the catalyst metal in component (D) is in the range of 1 to 1,000ppm, alternatively in the range of 1 to 500ppm, or alternatively in the range of 1 to 300ppm is preferable. This is because when the compounding amount of component (D) is within the above-mentioned range, the curing reaction of the obtained composition is accelerated.

Component (F) is an adhesion promoter for improving the adhesion of the obtained silicone rubber. Examples of such component (F) include acrylic compounds, methacrylic compounds, epoxy compounds, organosilicon compounds having at least one phenylene skeleton in each molecule, and organosilicon compounds having at least one hydrolyzable group bonded to a silicon atom in each molecule. Among them, preferred are acrylic compounds or methacrylic compounds having an ester bond in each molecule.

The acrylic compound or the methacrylic compound of component (F) is not limited, but is preferably at least one type of acrylic compound or methacrylic compound selected from compounds represented by the following general formula (1):

[ formula 1]

A compound represented by the following general formula (2):

[ formula 2]

A compound represented by the following general formula (3):

[ formula 3]

And a compound represented by the following general formula (4):

[ formula 4]

In the above general formulae (1) to (4), each R¹Independently a hydrogen atom or a methyl group, and preferably a hydrogen atom.

In the above general formula (4), R²Is an aralkyl, phenoxyalkyl or phenoxyhydroxyalkyl group having 7 to 20 carbon atoms. Examples of the aralkyl group in the component (C) include a benzyl group, a phenethyl group and a phenylpropyl group. Examples of the phenoxyalkyl group in component (C) include phenoxyethyl and phenoxypropyl. Examples of the phenoxyhydroxyalkyl group in the component (C) include phenoxyhydroxypropyl.

In the above general formula (2), "a" is an integer of 1 to 4, alternatively an integer of 2 to 4, or alternatively an integer of 3 or 4.

In formula (3) above, each "b" is independently an integer of 1 to 3, alternatively an integer of 2 or 3.

In the above general formula (2), "p" is an integer of 4 to 12, alternatively an integer of 1 to 10, alternatively an integer of 6 to 12, or alternatively an integer of 6 to 10.

The epoxy compound of the component (F) is not limited, but preferred examples thereof include glycidyl methacrylate, a chain siloxane compound represented by the following formula:

[ formula 5]

A cyclic siloxane compound represented by the formula:

[ formula 6]

And a chain siloxane compound represented by the following formula:

[ formula 7]

The organosilicon compound having at least one phenylene skeleton in each molecule of component (F) is not limited, but preferred examples include a compound represented by the following formula:

[ formula 8]

A compound represented by the formula:

[ formula 9]

A compound represented by the formula:

[ formula 10]

And a compound represented by the formula:

[ formula 11]

The organosilicon compound having at least one hydrolyzable group bonded to a silicon atom in each molecule of component (F) is not particularly limited, but preferred examples thereof include vinyltrimethoxysilane, vinyltriethoxysilane, vinyltris (2-methoxyethoxy) silane, vinyldiethoxymethylsilane, allyltrimethoxysilane, phenyltrimethoxysilane, 3-glycidoxypropyltrimethoxysilane, 2- (3, 4-epoxycyclohexyl) ethyltrimethoxysilane, 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, N- (2-aminoethyl) -3-aminopropyltrimethoxysilane, acryloyloxymethyltrimethoxysilane, 3-methacryloyloxypropyltrimethoxysilane, N-ethoxypropyltrimethoxysilane, N-ethoxymethyl-3-glycidylmethoxysilane, N-glycidyloxypropyltrimethoxysilane, N-glycidyloxy-2-epoxycyclohexyl-ethyltrimethoxysilane, N-glycidyloxy-ethyltrimethoxysilane, N-propyltrimethoxysilane, N-butyltrimethoxysilane, N-butyl, 3-acryloxypropyltrimethoxysilane, 1, 6-bis (trimethoxysilyl) hexane, 3-mercaptopropyltrimethoxysilane, 2- (ethoxycarbonyl) ethyltrimethoxysilane, a cyclic siloxane compound represented by the formula:

[ formula 12]

A chain siloxane compound represented by the following formula:

[ formula 13]

A chain siloxane compound represented by the following formula:

[ formula 14]

A chain siloxane compound represented by the following formula:

[ formula 15]

And a chain siloxane compound represented by the following formula:

[ formula 16]

The content of the component (F) is in the range of 0.01 to 20 parts by mass, preferably 0.05 to 10 parts by mass, alternatively 0.1 to 5 parts by mass per 100 parts by mass of the component (a). This is because the composition of the present invention forms a silicone rubber having good adhesion with respect to various organic resins when the compounding amount of component (F) is greater than or equal to the lower limit of the above range, and forms a silicone rubber having good mechanical properties when the compounding amount is less than or equal to the upper limit of the above range.

In order to further enhance the adhesiveness of the obtained silicone rubber, the silicone rubber composition of the invention may further comprise (G) (G-1) an organosiloxane having in each molecule at least one aryl group and at least one hydrogen atom bonded to a silicon atom; or a mixture of components (G-1) and (G-2) (an organosiloxane having at least one aryl group and at least one alkenyl group in each molecule).

The component (G-1) is an organosiloxane having at least one hydrogen atom bonded to a silicon atom in each molecule and having no alkenyl group. Examples of the aryl group in the component (G-1) include aryl groups having 6 to 12 carbon atoms, such as phenyl, tolyl, xylyl and naphthyl groups, and preferred is phenyl. Examples of the group bonded to a silicon atom other than the aryl group in the component (G-1) include alkyl groups having 1 to 12 carbon atoms such as methyl, ethyl, propyl, isopropyl, butyl, isobutyl, tert-butyl, pentyl, neopentyl, hexyl, cyclohexyl, heptyl, octyl, nonyl, decyl, undecyl and dodecyl; and groups in which some or all of the hydrogen atoms of these alkyl groups are substituted with halogen atoms (e.g., fluorine atoms, chlorine atoms, or bromine atoms). A small amount of hydroxyl groups may be bonded to the silicon atom in the component (G-1) to such an extent that the object of the present invention is not impaired.

The molecular structure of component (G-1) is not limited, but component (G-1) is preferably an organosiloxane represented by the following general formula (4):

[ formula 17]

In the above general formula (4), each R³Independently a hydrogen atom, an alkyl group having 1 to 12 carbon atoms, or an aryl group having 6 to 12 carbon atoms. Examples of the alkyl group include the same alkyl groups as described above. Examples of the aryl group include the same aryl groups as described above. However, in the above general formula (4), at least one R³Is a hydrogen atom, and preferably at least two R³Is a hydrogen atom. In addition, at least one R³Is an aryl group in the above general formula (4).

In the above general formula (4), "m" is an integer of 1 to 20, alternatively 1 to 10, or alternatively 1 to 5. This is because when "m" is within the above range, the composition of the present invention forms a silicone rubber having good adhesion with respect to the organic resin.

The component (G-2) is an organosiloxane having at least one aryl group and at least one alkenyl group in each molecule. Examples of the aryl group in the component (G-2) include aryl groups having 6 to 12 carbon atoms, such as phenyl, tolyl, xylyl and naphthyl groups, and preferred is phenyl. Examples of the alkenyl group in the component (G-2) include alkenyl groups having 2 to 12 carbon atoms, such as vinyl, propenyl, butenyl, pentenyl, hexenyl, heptenyl, octenyl, nonenyl, decenyl, undecenyl and dodecenyl, and vinyl is preferable. Examples of the group bonded to a silicon atom other than the aryl group and the alkenyl group in the component (G-2) include alkyl groups having 1 to 12 carbon atoms such as methyl, ethyl, propyl, isopropyl, butyl, isobutyl, tert-butyl, pentyl, neopentyl, hexyl, cyclohexyl, heptyl, octyl, nonyl, decyl, undecyl and dodecyl; and groups in which some or all of the hydrogen atoms of these alkyl groups are substituted with halogen atoms (e.g., fluorine atoms, chlorine atoms, or bromine atoms). A small amount of hydroxyl groups may be bonded to the silicon atom in the component (G-2) to such an extent that the object of the present invention is not impaired.

The molecular structure of component (G-2) is not limited, but component (G-2) is preferably an organosiloxane represented by the following general formula (5):

[ formula 18]

In the above general formula (5), each R⁴Independently an alkenyl group having 2 to 12 carbon atoms, an alkyl group having 1 to 12 carbon atoms, or an aryl group having 6 to 12 carbon atoms. Examples of the alkenyl group include the same alkenyl groups as described above. Examples of the alkyl group include the same alkyl groups as described above. Examples of the aryl group include the same aryl groups as described above. However, in the above general formula (5), at least one R⁴Is alkenyl, or at least two R⁴Is an alkenyl group. Further, at least one R in the above general formula (5)⁴Is an aryl group.

In the above general formula (5), "n" is an integer of 0 to 20, alternatively 0 to 10, or alternatively 0 to 5. This is because when "n" is less than or equal to the upper limit of the above range, the composition of the present invention forms a silicone rubber having good adhesion to an organic resin.

Component (G) is preferably a mixture of component (G-1) and component (G-2). In this case, the mass ratio of the component (G-1) to the component (G-2) is not limited, but is preferably in the range of 1: 10 to 10: 1, alternatively in the range of 1: 5 to 5: 1. This is because the composition of the present invention forms silicone rubber having good adhesion with respect to various organic resins when the mass ratio is within the range described above.

Component (G) is compounded in an amount in the range of 0.1 to 5 parts by mass, alternatively in the range of 0.5 to 5 parts by mass, or alternatively in the range of 1 to 5 parts by mass per 100 parts by mass of component (a). This is because the composition of the present invention forms a silicone rubber having good adhesion with respect to various organic resins when the compounding amount of component (G) is greater than or equal to the lower limit of the above range, and forms a silicone rubber having good mechanical properties when the compounding amount is less than or equal to the upper limit of the above range.

In addition, the composition of the present invention may contain a reaction inhibitor. Examples of such reaction inhibitors include alkynols such as 1-ethynyl-cyclohexan-1-ol, 2-methyl-3-butyn-2-ol, 3, 5-dimethyl-1-hexyn-3-ol and 2-phenyl-3-butyn-2-ol; ene-yne compounds, such as 3-methyl-3-penten-1-yne and 3, 5-dimethyl-3-hexen-1-yne; alkenylsiloxane oligomers such as 1, 3, 5, 7-tetramethyl-1, 3, 5, 7-tetravinylcyclotetrasiloxane and 1, 3, 5, 7-tetramethyl-1, 3, 5, 7-tetrahexenylcyclotetrasiloxane; and hydrazine, triazoles, phosphines, thiols, organic nitrogen compounds, acetylene alcohols, silanized acetylene alcohols, maleic acid, fumaric acid, ethylenically or aromatic unsaturated amides, ethylenically unsaturated isocyanates, olefinic silanes, olefinic siloxanes, unsaturated hydrocarbon mono-and diesters, hydroperoxides, nitriles and diazocyclomethanes. The compounding amount of the reaction inhibitor is not particularly limited, but is preferably in the range of 0.0001 to 5 parts by mass per 100 parts by mass of the component (a).

The silicone rubber composition of the invention is suitable for obtaining integral molds with organic resins.

Examples of a method of integrally molding the silicone rubber composition on an organic resin include: (i) a method of placing a silicone rubber composition formed into a desired shape on an organic resin and then heating to a temperature lower than the melting point of the organic resin; (ii) a method of placing the silicone rubber composition on an organic resin and then compression molding at a temperature lower than the melting point of the organic resin; and (iii) a method of injection molding an organic resin into a mold in advance using an injection molding machine, and then injecting the silicone rubber composition into the mold while heating. The silicone rubber composition may be a liquid, putty or paste, but is preferably a liquid or paste because it is easy to mold. The curing conditions of the silicone rubber composition include a temperature and a time satisfying the following: the shape or quality is not changed so as to achieve strong adhesion to the organic resin. The conditions depend on the type of organic resin, but the integral mold can be obtained under conditions including a temperature of 80 ℃ to 180 ℃ and a molding time of 0.2 minutes to 30 minutes.

The shore a hardness (durometer) of the silicone rubber obtained from the silicone rubber composition described above is preferably no greater than 80, alternatively no greater than 60.

[ composite Material ]

The composite material of the present invention comprises: a silicone rubber formed by curing the above silicone rubber composition; and an organic resin, wherein the silicone rubber adheres to the organic resin.

Examples of the organic resin include acrylonitrile/butadiene/styrene copolymer, polystyrene/styrene mixture, polystyrene, polycarbonate, polyvinyl chloride, polyethylene, polypropylene, polyacrylate, polymethacrylate, polyacrylamide, polyester, polyethylene terephthalate, polybutylene terephthalate, polyphenylene ether, polyphenylene sulfide, polysulfone, nylon, polyamide, polyimide, fluoropolymer, liquid crystal resin, polyetherimide, phenol resin, epoxy resin, urea resin, melamine resin, alkyd resin, derivatives of these organic resins, and mixtures of two or more types thereof.

Such composite materials have a structure in which silicone rubber and an organic resin are used as an integral part. Examples of such composite materials include mobile phones, portable telecommunications devices, gaming devices, watches, receivers, DVD devices, MD devices, CD devices, precision electronics, electrical insulators, single wire coatings, microwaves, refrigerators, electronic cookers, cathode TVs, thin film displays (such as liquid crystal TVs or plasma TVs), various household devices, copiers, printers, facsimile machines, office equipment, connector seals, spark plug covers, various sensor components, automotive components, sporting goods, diving masks, diving equipment, respiratory masks, ventilator bellows, balloon catheters, rubber fittings, films, switch covers, medical products or devices, tubes or valves, pacifiers, and baby bottle nipples.

[ examples ]

The silicone rubber composition and the composite material of the present invention will be described in further detail below using examples and comparative examples. It should be noted that the present invention is not limited by the description of the following examples. The viscosity was measured at 25 ℃.

[ Silicone rubber hardness ]

A silicone rubber sheet having a thickness of 2mm was produced by heating the silicone rubber composition at 120 ℃ for 10 minutes using a 50-ton hot press. The hardness of the silicone rubber sheet at 25 ℃ was measured using a shore a durometer.

[ evaluation of tackiness ]

The silicone rubber composition was applied to a test piece and then placed in a preheated stainless steel mold. Test pieces were molded using a 50 ton hot press at 120 ℃ for 4 minutes, except for the polyester resin. The test pieces were stored overnight in an aging chamber (25 ℃, 50% RH) prior to peel testing. The rate of the 90 peel test at 25 ℃ is 50 mm/min. In addition, after the peeling test, the ratio of the area where the silicone rubber failed to aggregate to the silicone rubber adhesion area was measured and expressed as CF (%).

[ reference example 1]

First, 100.0 parts by mass of dimethylpolysiloxane capped at both molecular chain terminals with dimethylvinylsiloxy groups and having a viscosity of 40,000 mPas, 48 parts by mass of fumed silica having a BET specific surface area of 300m²(ii)/g (HDK T30P manufactured by Wacker); 18.0 parts by mass of hexamethyldisilazane, 0.5 parts by mass of 1, 1, 3, 3-tetramethyl-1, 3-divinyldisilazane, and 6.0 parts by mass of water were kneaded at room temperature using a Ross mixer (Ross mixer). Subsequently, a silicone rubber substrate (1) having a viscosity of 520 mPas was prepared by heating and mixing at 150 ℃ for one hour under reduced pressure.

[ reference example 2]

First, 100.0 parts by mass of dimethylpolysiloxane capped at both molecular chain terminals with dimethylvinylsiloxy groups and having a viscosity of 40,000 mPas, 48 parts by mass of fumed silica having a BET specific surface area of 300m²(ii)/g (HDK T30P manufactured by Wacker); 22.5 parts by mass of hexamethyldisilazane, 0.5 part by mass of 1, 1, 3, 3-tetramethyl-1, 3-divinyldisilazane and 7.5 parts by mass of each were kneaded at room temperature using a Ross mixerThe water of (2). Subsequently, a silicone rubber matrix (2) having a viscosity of 567mPa · s was prepared by heating and mixing at 150 ℃ for one hour under reduced pressure.

[ reference example 3]

First, 100.0 parts by mass of dimethylpolysiloxane capped at both molecular chain terminals with dimethylvinylsiloxy groups and having a viscosity of 40,000 mPas, 48 parts by mass of fumed silica having a BET specific surface area of 300m²(ii)/g (HDK T30P manufactured by Wacker); 9.0 parts by mass of hexamethyldisilazane, 0.5 parts by mass of 1, 1, 3, 3-tetramethyl-1, 3-divinyldisilazane, and 3.0 parts by mass of water were kneaded at room temperature using a ross mixer. Subsequently, a silicone rubber substrate (3) having a viscosity of 745 mPas was prepared by heating and mixing at 150 ℃ for one hour under reduced pressure.

[ example 1]

First, 6.5 parts by mass of dimethylpolysiloxane capped at both molecular chain terminals with dimethylvinylsiloxy groups and having a viscosity of 40,000mPa · s; 10.5 parts by mass of a dimethylsiloxane/methylvinylsiloxane copolymer blocked with dimethylvinylsiloxy groups at both molecular chain terminals and having a viscosity of 370mPa · s; 2.0 parts by mass of a diacrylate represented by the following formula:

[ formula 19]

A dimethylsiloxane/methylhydrogensiloxane copolymer which is end-capped with trimethylsiloxy groups at both molecular chain ends and has a viscosity of 43mPa · s (in an amount such that the hydrogen atoms bonded to the silicon atoms in the composition of the present invention are 1.5mol with respect to 1mol of aliphatic unsaturated bonds); a methylhydrogenocyclosiloxane having a viscosity of 1 mPas (in an amount such that the hydrogen atom bonded to the silicon atom is 0.9mol with respect to 1mol of the aliphatic unsaturated bond); 0.1 part by mass of 1-ethynyl-cyclohexane-1-ol and 1, 3-divinyl-1, 1, 3, 3-tetramethyldisiloxane platinum complex (in an amount such that the platinum metal in the components is 170ppm with respect to the mass unit of the composition of the present invention) was added to 176.8 parts by mass of the silicone rubber base (1) prepared in reference example 1, and then uniformly mixed at room temperature to prepare a silicone rubber composition. The silicone rubber properties obtained by curing the silicone rubber composition are shown in table 1.

[ comparative example 1]

First, 6.5 parts by mass of dimethylpolysiloxane capped at both molecular chain terminals with dimethylvinylsiloxy groups and having a viscosity of 40,000mPa · s; 10.5 parts by mass of a dimethylsiloxane/methylvinylsiloxane copolymer blocked with dimethylvinylsiloxy groups at both molecular chain terminals and having a viscosity of 370mPa · s; 2.0 parts by mass of a diacrylate represented by the following formula:

[ formula 20]

A dimethylsiloxane/methylhydrogensiloxane copolymer which is end-capped with trimethylsiloxy groups at both molecular chain ends and has a viscosity of 43mPa · s (in an amount such that the hydrogen atoms bonded to the silicon atoms in the composition of the present invention are 1.5mol with respect to 1mol of aliphatic unsaturated bonds); a methylhydrogenocyclosiloxane having a viscosity of 1 mPas (in an amount such that the hydrogen atom bonded to the silicon atom is 0.9mol with respect to 1mol of the aliphatic unsaturated bond); 0.1 part by mass of 1-ethynyl-cyclohexane-1-ol and 1, 3-divinyl-1, 1, 3, 3-tetramethyldisiloxane platinum complex (in an amount such that the platinum metal in the components is 170ppm with respect to the mass unit of the composition of the present invention) was added to 176.8 parts by mass of the silicone rubber base (3) prepared in reference example 3, and then uniformly mixed at room temperature to prepare a silicone rubber composition. The silicone rubber properties obtained by curing the silicone rubber composition are shown in table 1.

[ example 2]

First, 15.6 parts by mass of dimethylpolysiloxane capped at both molecular chain terminals with dimethylvinylsiloxy groups and having a viscosity of 40,000mPa · s; 10.5 parts by mass of a dimethylsiloxane/methylvinylsiloxane copolymer blocked with dimethylvinylsiloxy groups at both molecular chain terminals and having a viscosity of 370 mpa.s; 2.0 parts by mass of a diacrylate represented by the following formula:

[ formula 21]

Methylhydrogenpolysiloxanes blocked with trimethylsiloxy groups at both molecular chain terminals and having a viscosity of 20 mPas (in such an amount that the hydrogen atoms bonded to the silicon atoms in the composition of the present invention are 1.2mol with respect to 1mol of aliphatic unsaturated bonds); 2.0 parts by mass of an organosiloxane represented by the following formula:

[ formula 22]

1.6 parts by mass of an organosiloxane represented by the following formula:

[ formula 23]

0.1 part by mass of 1-ethynyl-cyclohexane-1-ol and 1, 3-divinyl-1, 1, 3, 3-tetramethyldisiloxane platinum complex (in an amount such that the platinum metal in the components is 140ppm with respect to the mass unit of the composition of the present invention) was added to 160.0 parts by mass of the silicone rubber base (1) prepared in reference example 1, and uniformly mixed at room temperature to prepare a silicone rubber composition. The silicone rubber properties obtained by curing the silicone rubber composition are shown in table 1.

[ comparative example 2]

First, 15.6 parts by mass of dimethylpolysiloxane capped at both molecular chain terminals with dimethylvinylsiloxy groups and having a viscosity of 40,000mPa · s; 10.5 parts by mass of a dimethylsiloxane/methylvinylsiloxane copolymer blocked with dimethylvinylsiloxy groups at both molecular chain terminals and having a viscosity of 370 mpa.s; 2.0 parts by mass of a diacrylate represented by the following formula:

[ formula 24]

Methylhydrogenpolysiloxanes blocked with trimethylsiloxy groups at both molecular chain terminals and having a viscosity of 20 mPas (in such an amount that the hydrogen atoms bonded to the silicon atoms in the composition of the present invention are 1.2mol with respect to 1mol of aliphatic unsaturated bonds); 2.0 parts by mass of an organosiloxane represented by the following formula:

[ formula 25]

1.6 parts by mass of an organosiloxane represented by the following formula:

[ formula 26]

0.1 part by mass of 1-ethynyl-cyclohexane-1-ol and 1, 3-divinyl-1, 1, 3, 3-tetramethyldisiloxane platinum complex (in an amount such that the platinum metal in the components is 140ppm with respect to the mass unit of the composition of the present invention) was added to 160.0 parts by mass of the silicone rubber base (3) prepared in reference example 3, and uniformly mixed at room temperature to prepare a silicone rubber composition. The silicone rubber properties obtained by curing the silicone rubber composition are shown in table 1.

[ example 3]

First, 15.6 parts by mass of dimethylpolysiloxane capped at both molecular chain terminals with dimethylvinylsiloxy groups and having a viscosity of 40,000 mpa.s; 10.5 parts by mass of a dimethylsiloxane/methylvinylsiloxane copolymer blocked with dimethylvinylsiloxy groups at both molecular chain terminals and having a viscosity of 370 mpa.s; 2.0 parts by mass of a diacrylate represented by the following formula:

[ formula 27]

Methylhydrogenpolysiloxanes blocked with trimethylsiloxy groups at both molecular chain terminals and having a viscosity of 20 mPas (in such an amount that the hydrogen atoms bonded to the silicon atoms in the composition of the present invention are 1.2mol with respect to 1mol of aliphatic unsaturated bonds); 2.0 parts by mass of an organosiloxane represented by the following formula:

[ formula 28]

1.6 parts by mass of an organosiloxane represented by the following formula:

[ formula 29]

0.1 part by mass of 1-ethynyl-cyclohexane-1-ol and 1, 3-divinyl-1, 1, 3, 3-tetramethyldisiloxane platinum complex (in an amount such that the platinum metal in the components is 170ppm with respect to the mass unit of the composition of the present invention) was added to 160.0 parts by mass of the silicone rubber base (2) prepared in reference example 2, and uniformly mixed at room temperature to prepare a silicone rubber composition. The silicone rubber properties obtained by curing the silicone rubber composition are shown in table 1.

[ example 4]

First, 5.9 parts by mass of dimethylpolysiloxane capped at both molecular chain terminals with dimethylvinylsiloxy groups and having a viscosity of 40,000mPa · s; 10.2 parts by mass of a dimethylsiloxane/methylvinylsiloxane copolymer blocked with dimethylvinylsiloxy groups at both molecular chain terminals and having a viscosity of 370mPa · s; 0.5 parts by mass of a diacrylate represented by the following formula:

[ formula 30]

1.0 part by mass of a tetraacrylate represented by the following formula:

[ formula 31]

Methyl hydrogen polysiloxane Comprising (CH)₃)₂HSiO_1/2Siloxane units represented by and consisting of SiO_4/2Siloxane units represented by a unit, and having a viscosity of 25mPa · s (in an amount such that a hydrogen atom bonded to a silicon atom in the composition of the present invention is 1.2mol with respect to 1mol of an aliphatic unsaturated bond); 2.0 parts by mass of an organosiloxane represented by the following formula:

[ formula 32]

1.6 parts by mass of an organosiloxane represented by the following formula:

[ formula 33]

0.1 part by mass of 1-ethynyl-cyclohexane-1-ol and 1, 3-divinyl-1, 1, 3, 3-tetramethyldisiloxane platinum complex (in an amount such that the platinum metal in the components is 140ppm with respect to the mass unit of the composition of the present invention) was added to 168.0 parts by mass of the silicone rubber base (1) prepared in reference example 1, and uniformly mixed at room temperature to prepare a silicone rubber composition. The silicone rubber properties obtained by curing the silicone rubber composition are shown in table 1. [0062]

[ Table 1]

[ Industrial Applicability ]

The silicone rubber composition of the present invention exhibits excellent adhesion to various organic resins with which it comes into contact during curing, while exhibiting excellent releasability from a mold used to mold it. Therefore, this silicone rubber composition is suitable as a silicone rubber composition for integral molding with an organic resin.