阅读说明：本技术 环体的成型装置及成型方法 (Ring body forming device and forming method ) 是由 永冈久幸 于 2019-08-20 设计创作，主要内容包括：本发明提供一种环体的成型装置及成型方法,所述成型装置包括：成型模具,以长结构体的两端部相接触的方式将长结构体的两端部配置于内部,所述长结构体由橡胶形成,该橡胶中添加有为过氧化物的交联剂；壳体,可升降且在下方具有开口部,当下降时覆盖成型模具及长结构体从而划定用于收纳成型模具及长结构体的收纳空间；脱气装置,用于对收纳空间进行减压脱气；加热装置,用于加热收纳空间内的成型模具；加压装置,利用收纳空间内的已被加热的成型模具对长结构体的两端部进行加压,使橡胶进行交联以接合长结构体的两端部；以及,升降装置,使壳体进行升降。(The invention provides a forming device and a forming method of a ring body, wherein the forming device comprises: a molding die for disposing both end portions of a long structure inside so that both end portions of the long structure are in contact with each other, the long structure being formed of a rubber to which a crosslinking agent that is a peroxide is added; a housing which can be lifted and has an opening part at the lower part, and when the housing is lifted, the housing covers the forming die and the long structure body so as to define a containing space for containing the forming die and the long structure body; a degassing device for degassing the storage space under reduced pressure; a heating device for heating the molding die in the receiving space; a pressurizing device for pressurizing both end portions of the long structural body by using the heated molding die in the storage space, and crosslinking the rubber to join both end portions of the long structural body; and a lifting device for lifting the housing.)

1. An apparatus for forming a ring body, comprising:

a molding die in which both end portions of a long structure are disposed inside so as to be in contact with each other, the long structure being formed of a rubber to which a crosslinking agent that is a peroxide is added;

a housing which is liftable and has an opening portion at a lower portion thereof, and defines a housing space for housing the molding die and the long structure when the housing is lowered;

a degassing device for degassing the storage space under reduced pressure;

a heating device for heating the molding die in the receiving space;

a pressurizing device for pressurizing both end portions of the long structural body by the heated molding die in the housing space, and crosslinking the rubber to join both end portions of the long structural body; and

and a lifting device for lifting the shell.

2. The apparatus of claim 1, further comprising:

cooling means disposed on both sides of the heating means; and

a heat insulating device disposed between the heating device and the cooling device,

the heating device is configured to heat a central portion in a longitudinal direction of the molding die in which both end portions of the long structure are arranged, and the cooling device is configured to cool the end portions in the longitudinal direction of the molding die.

3. A method of molding a ring body by joining both end portions of an elongated structure formed of a rubber to which a crosslinking agent which is a peroxide is added,

the molding method is characterized by comprising:

disposing both end portions of the long structure body in a molding die in such a manner that the both end portions of the long structure body are in contact;

a housing having an opening at a lower portion thereof is lowered to provide a housing space for housing the molding die and the long structure;

performing reduced pressure degassing on the accommodating space; and

heating the molding die in the storage space degassed under reduced pressure, and pressurizing both end portions of the long structural body by the molding die to crosslink the rubber to join both end portions of the long structural body.

4. The method of claim 3,

the step of heating the forming die comprises:

heating a central portion in a longitudinal direction of the molding die in which both end portions of the long structure are arranged;

cooling the end part of the forming die in the length direction; and

the molding die is insulated from the longitudinal ends at the longitudinal center thereof.

Technical Field

The present invention relates to a molding apparatus and a molding method for a ring body, which uses rubber added with a crosslinking agent which is peroxide as a material.

Background

Peroxide (peroxide) crosslinking is used for crosslinking of fluororubbers, ethylene-propylene-diene rubbers, silicone rubbers, highly saturated nitrile rubbers, and the like (patent documents 1 and 2). Peroxide crosslinking is performed by adding an organic peroxide as a crosslinking agent to a rubber material as a main raw material and heating and pressurizing the mixture thus obtained. The rubber prepared by peroxide crosslinking has excellent heat resistance and smaller compression set. Such rubbers can be widely used as, for example, fillers, gaskets, insulators, etc.

Disclosure of Invention

Technical problem

For example, in a process of manufacturing a ring body such as an O-ring, an X-ring, or a D-ring from a rubber material, a long structural body to which a crosslinking agent is added but which is not crosslinked is prepared, and both end portions of the long structural body are heated and pressurized in a state where the both end portions are butted against each other, and the rubber is crosslinked to join the both end portions.

However, when a peroxide is used as a crosslinking agent, as described in patent documents 1 and 2, the progress of peroxide crosslinking is inhibited by oxygen in the air. As described above, in the step of heating and pressing both ends of the long structure, it is difficult to seal both ends of the heated and pressed structure, and both ends are easily exposed to the ambient air, so that there is a risk that crosslinking cannot be sufficiently performed.

Accordingly, the present invention provides an apparatus and a method for molding a ring body made of rubber, which can be appropriately crosslinked even when a peroxide is used as a crosslinking agent.

Means for solving the problems

An embodiment of the present invention relates to a ring body molding device including: a molding die for disposing both end portions of the long structure inside so that both end portions of the long structure are in contact with each other, the long structure being formed of rubber to which a crosslinking agent (peroxide) is added; a housing which is liftable and has an opening portion at a lower portion thereof, and defines a housing space for housing the molding die and the long structure when the housing is lowered; a degassing device for degassing the storage space under reduced pressure; a heating device for heating the molding die in the receiving space; a pressurizing device for pressurizing both end portions of the long structural body by the heated molding die in the housing space to crosslink the rubber and join both end portions of the long structural body; and a lifting device for lifting the housing.

A method for molding a ring body according to an embodiment of the present invention is a method for molding a ring body by joining both end portions of a long structure body made of rubber (to which a crosslinking agent which is a peroxide is added), the method including: disposing both end portions of the long structure in a molding die in such a manner that the both end portions of the long structure are in contact with each other; a housing having an opening at a lower portion thereof is lowered to provide a housing space for housing the molding die and the long structure; performing reduced pressure degassing on the accommodating space; heating the molding die in the storage space degassed under reduced pressure, and pressurizing both end portions of the long structural body by the molding die to crosslink the rubber to join both end portions of the long structural body.

In the embodiment of the present invention, the housing is lowered to cover the molding die and the long structure, thereby providing the housing space. Next, the storage space for storing the entire of the molding die and the long structure is subjected to vacuum degassing, and the molding die is heated in the vacuum degassed storage space, and both end portions of the long structure are pressurized by the molding die, and the rubber is crosslinked to join both end portions of the long structure. As described above, peroxide crosslinking is performed in an atmosphere in which degassing is performed under reduced pressure. Therefore, even when a peroxide is used as the crosslinking agent, crosslinking can be appropriately performed.

Drawings

Fig. 1 is a front view of a ring body manufacturing apparatus according to an embodiment of the present invention, with a part broken away.

Fig. 2 is a side view of the manufacturing apparatus in which a part of the manufacturing apparatus is broken.

Fig. 3 is a perspective view showing a molding die of the manufacturing apparatus.

Fig. 4 is a side view showing a method of using the above-described manufacturing apparatus.

Detailed Description

Hereinafter, embodiments of the present invention will be described with reference to the drawings.

As shown in fig. 1 and 2, a ring body manufacturing apparatus 1 of the embodiment includes a stage 2, a molding die 4, a housing 6, an upper heater (heating device) 8, a lower heater (heating device) 10, a pressurizing cylinder (pressurizing device) 12, a degassing pump (degassing device) 14, and an elevating device 16.

The stage 2 is a fixed stage for supporting the molding die 4 and other components. The housing 6 is liftable relative to the platform 2 by means of a lifting device 16. The lifting device 16 is, for example, a hydraulic cylinder, a pneumatic cylinder, a rack and pinion, or other driving device, and lifts the housing 6.

The housing 6 is of a box shape (having an opening 18 at the lower portion thereof), and defines a housing space 20 by cooperating with the platform 2 when it is lowered. The degassing pump 14 performs degassing under reduced pressure in the storage space 20.

As shown in fig. 3, the molding die 4 is a metal die and includes an upper die 22 and a lower die 24. A plurality of molding grooves 22A having a semi-cylindrical shape are formed under the upper mold 22, and the molding grooves 22A are arranged in parallel with each other. A plurality of molding grooves 24A of a semi-cylindrical shape are formed on the upper surface of the lower mold 24, and the molding grooves 24A are arranged in parallel with each other. The molding grooves 22A overlap the molding grooves 24A, respectively, to form a plurality of cylindrical molding spaces.

Further, a plurality of positioning pins 24B project from the upper surface of the lower die 24. A plurality of holes (not shown) into which positioning pins 24B are fitted are formed in the lower surface of upper die 22. The positioning pins 24B are inserted into the plurality of holes, the upper die 22 is positioned in alignment with respect to the lower die 24, and the molding grooves 22A overlap the molding grooves 24A, respectively. On the contrary, the positioning pins 24B may be fixed to the upper die 22, and holes may be formed in the lower die 24.

Each molding space of the molding die 4 is used to form an O-ring (ring body) 30. Specifically, in each molding groove 24A, one end portion 28A and the other end portion 28B of the long structure 28, which are rods made of rubber (to which a crosslinking agent that is peroxide is added), are placed. At this time, the long structure 28 forms a loop by bringing the end 28A and the end 28B into contact with each other. Both end portions 28A, 28B of the long structure 28 are in a state of insufficient crosslinking.

Thereafter, the lower die 24 and the upper die 22 are overlapped, and both end portions 28A, 28B of each long structure 28 are disposed in the molding space formed by the pair of molding grooves 22A, 24A. The both end portions 28A, 28B of each long structure 28 are joined to each other by applying heat and pressure to the both end portions 28A, 28B by the molding die 4 to crosslink the rubber. In this way, an annular, i.e. without end, O-ring 30 is completed.

As is clear from fig. 3, each molding space formed by the pair of molding grooves 22A, 24A is a cylindrical space whose both ends are open. In an environment where air exists around the molding die 4, the air enters the molding space, and the both end portions 28A and 28B are exposed to the air. However, in the above embodiment, the crosslinking step of the rubber at both ends 28A, 28B is performed in an atmosphere subjected to degassing under reduced pressure.

As shown in fig. 1, a lower heater 10 and two lower cooling plates 11 are placed on the upper surface of the stage 2. The lower cooling plates 11 are disposed in the vicinity of both end portions of the lower heater 10, and the heat insulating plate 11A is interposed between the cooling plates 11 and the lower heater 10. The cooling plate 11 is a plate made of metal, for example, and the heat insulating plate 11A is a plate made of a heat insulating material. The lower support plate 32 is placed on the lower heater 10, the cooling plate 11, and the heat insulating plate 11A so as to be slidable in the lateral direction with respect to the lower heater 10, the cooling plate 11, and the heat insulating plate 11A, and the lower mold 24 is fixed to the lower support plate 32.

On the other hand, the upper die 22 is fixed to the upper support plate 34 and faces the lower die 24. The pressurizing cylinder 12 is disposed above the upper support plate 34. The pressurizing cylinder 12 is, for example, a hydraulic cylinder or a pneumatic cylinder, and has a cylinder head 13 that can be lifted. The upper heater 8 and the two upper cooling plates 9 are fixed to the lower surface of the cylinder head 13. The upper cooling plates 9 are disposed near both end portions of the upper heater 8, and the heat insulating plate 9A is interposed between the cooling plates 9 and the upper heater 8. The cooling plate 9 is, for example, a plate made of metal, and the heat insulating plate 9A is a plate made of a heat insulating material. The upper support plate 34 is slidable in the lateral direction with respect to the upper heater 8, the cooling plate 9, and the heat insulating plate 9A.

When the cylinder head 13 of the pressurizing cylinder 12 is lowered, the upper heater 8 and the cooling plate 9 are brought into contact with the upper surface of the upper support plate 34, and the upper die 22 and the lower die 24 are combined, so that both end portions 28A, 28B of the long structural body 28 are pressurized by the molding die 4. The heaters 8 and 10 heat the molding die 4. Therefore, the rubber at both ends 28A and 28B of the long structure 28 is crosslinked. In this manner, the pressurizing cylinder 12 pressurizes both end portions 28A and 28B of the long structural body 28 by the heated molding die 4 in the housing space 20, and rubber-crosslinks the two end portions of the long structural body 28 to join them. The cooling plates 9 and 11 are isolated from the heaters 8 and 10 by heat insulating plates 9A and 11A formed of a heat insulating material, thereby suppressing heat generated by the heaters 8 and 10 from being transferred to the cooling plates 9 and 11. This can effectively generate a temperature difference between the center portion and the end portion of the mold, and heat both end portions 28A and 28B of the long structure 28, thereby suppressing heating of the other portions of the long structure 28.

In order to position the upper support plate 34 with respect to the lower support plate 32 when the upper mold 22 and the lower mold 24 are brought close to each other, a knock pin (knock pin)36 as a positioning pin is fixed to the lower surface of the upper support plate 34, and a cylindrical knock pin bush (knock pin bush)38 is fixed to the upper surface of the lower support plate 32. When upper support plate 34 is lowered, knock pin 36 is inserted into a hole of knock pin bushing 38, so that the position of upper support plate 34 is proper with respect to lower support plate 32. Conversely, pin 36 may be secured to lower support plate 32 and pin bushing 38 may be secured to upper support plate 34.

Further, a coil spring 40 is attached to the lower surface of the upper support plate 34 or the upper surface of the lower support plate 32. When the force of the cylinder head 13 lifting up and pressing the upper support plate 34 downward is removed, the coil spring 40 separates the upper support plate 34 from the lower support plate 32, thereby separating the upper mold 22 from the lower mold 24.

The cylinder head 13, the upper heater 8, the cooling plate 9, the heat insulating plate 9A, the upper support plate 34, the upper die 22, the lower die 24, the lower support plate 32, the lower heater 10, the cooling plate 11, and the heat insulating plate 11A of the pressurizing cylinder 12 are disposed in the internal space of the housing 6. That is, when the housing 6 is lowered, they are disposed inside the housing space 20. The housing space 20 is degassed under reduced pressure by the degassing pump 14, and the rubber crosslinking step of the both end portions 28A, 28B of the long structure 28 is performed in an atmosphere subjected to reduced pressure degassing. The entire pressurizing cylinder 12 may be disposed in the inner space of the housing 6, and the actuator portion of the pressurizing cylinder 12 may be disposed outside the housing 6.

As shown in fig. 4, the upper mold 22 and the upper support plate 34 can be rotated 90 degrees. Therefore, the upper mold 22 and the upper support plate 34 are mounted on a hinge device (not shown).

Next, a ring body manufacturing method using the ring body manufacturing apparatus 1 will be described.

First, a plurality of long structures 28 are prepared, and these long structures 28 are in a state where the cross-linking is insufficient at both end portions 28A, 28B. The rubber material as the main material of the long structure 28 may be any of fluororubber, ethylene-propylene-diene rubber, isoprene rubber, silicone rubber, highly saturated nitrile rubber, styrene butadiene rubber, chlorosulfonated polyethylene, acrylic rubber, and urethane rubber, for example.

In addition, the crosslinking agent added to the rubber material is a peroxide crosslinking agent, for example, the compound may be one or a combination of 1, 3-bis (t-butylperoxyisopropyl) benzene, 2, 5-dimethyl 2, 5-di (t-butylperoxy) 3-hexyne, dicumylperoxide, bis (2, 4-dichlorobenzoyl) peroxide, dibenzoyl peroxide, 2, 5-dimethyl 2, 5-di (toluoyl peroxide) hexane, n-butyl 4, 4-di (t-butylperoxy) valerate, t-butyl peroxybenzoate, di (t-butylperoxy) dicumyl benzene, t-butylcumyl peroxide, 2, 5-dimethyl 2, 5-di (t-butylperoxy) hexane, di-t-butyl peroxide and 2, 5-dimethyl 2, 5-di (t-butylperoxy) 3-hexyne. Other additives may also be added to the rubber material.

Next, as shown in fig. 4, in a state where the housing 6 is lifted from the table 2 by the lifting device 16, both end portions 28A, 28B of the prepared long structure 28 are placed in the respective molding grooves 24A of the lower mold 24 (see fig. 3). In this step, as shown by the solid line in fig. 4, the upper mold 22 and the upper support plate 34 are set in a vertical state.

Next, as shown by the broken line in fig. 4, the upper mold 22 and the upper support plate 34 are set in a horizontal state. The housing 6 is lowered by driving the lifting device 16, and as shown in fig. 1 and 2, a housing space 20 isolated from the outside is provided by the housing 6 and the platform 2.

Then, the inside of the housing space 20 is depressurized and degassed by driving the degassing pump 14.

Then, the cylinder head 13, the upper heater 8, the cooling plate 9, and the heat insulating plate 9A are lowered by driving the pressurizing cylinder 12. During the lowering, the upper heater 8, the cooling plate 9 and the heat shield plate 9A contact the upper support plate 34, so that the upper support plate 34 and the upper mold 22 start to be lowered, and the knock pin 36 enters the knock pin bush 38, so that the upper support plate 34 is properly positioned with respect to the lower support plate 32. The positioning pins 24B of the lower die 24 are inserted into the holes of the upper die 22 (see fig. 3) so that the upper die 22 is positioned appropriately with respect to the lower die 24.

As described above, the upper die 22 and the lower die 24 are combined with the lowering of the cylinder head 13, and both end portions 28A and 28B of each long structure 28 are disposed in the molding space formed by the pair of molding grooves 22A and 24A. Heat and pressure are applied to both end portions 28A, 28B of each long structure 28 by the molding die 4, and rubber crosslinking is performed to join both end portions 28A, 28B, thereby completing the O-ring 30.

The heating of the heaters 8 and 10 for applying heat to the both end portions 28A and 28B of the long structure 28 may be started before the long structure 28 is set in the respective molding grooves 24A of the lower mold 24 (for example, the heaters 8 and 10 may be preheated). For proper peroxide crosslinking, the preferred embodiment is: after the storage space 20 is depressurized and deaerated, the temperature of the heaters 8 and 10 is increased, and the both end portions 28A and 28B are controlled to be a temperature suitable for crosslinking. For example, the temperature of the heaters 8 and 10 may be increased after the upper mold 22 and the lower mold 24 are combined.

The pressurizing and heating of both end portions 28A, 28B are performed for a predetermined time, and after the predetermined time has elapsed, the cylinder head 13 is raised by driving the pressurizing cylinder 12. At this time, the positioning pin 24B is disengaged from the hole of the upper die 22 by the elastic force of the coil spring 40 (see fig. 3), and the knock pin 36 is disengaged from the knock pin bush 38, so that the upper die 22 is separated from the lower die 24 and the O-ring 30.

Next, as shown in fig. 4, the lifting device 16 is driven to lift the housing 6 and separate it from the table 2.

Next, as shown by the solid line in fig. 4, the upper mold 22 and the upper support plate 34 are set in a vertical state. After that, the completed O-ring 30 is taken out from the lower mold 24.

As described above, in this embodiment, in the storage space 20 degassed under reduced pressure, the molding die 4 is heated, and both end portions of the long structural body 28 are pressurized by the molding die 4, and rubber crosslinking is performed to join both end portions of the long structural body 28. In this way, peroxide crosslinking can be performed in an atmosphere degassed under reduced pressure. Therefore, even when a peroxide is used as the crosslinking agent, crosslinking can be appropriately performed.

In order to confirm the effects of the above embodiments, an experiment was performed in which both end portions of the long structure 28 were joined to form the O-rings 30. In the experiment, bonding under a reduced-pressure degassing environment was performed according to the embodiment on a sample of the plurality of long structures 28, and bonding under an atmospheric environment was performed on a sample of the plurality of long structures 28 for comparison.

The composition of the material of the long structure 28 used in the experiment is as follows.

The materials of the above composition were mixed well, and the resulting compound was molded by an extruder to obtain a plurality of rods having a diameter of 6.5 mm. Then, these rods were heated and pressurized for 10 minutes under a reduced-pressure degassed atmosphere. During heating, the temperature of the central portion of the rod was controlled to 180 ℃ and the temperature of the both end portions of the rod was controlled to 100 ℃. In this way, a long structure 28 is obtained in which the cross-linking is sufficiently performed in the central portion and the cross-linking is insufficiently performed in the both end portions 28A, 28B.

Next, both end portions 28A and 28B of the long structural body 28 were overlapped by 10mm, and the both end portions were disposed at the center in the longitudinal direction of the molding space of the molding die 4. Then, both ends were heated and pressurized for 10 minutes. The temperature of both ends during heating was 180 ℃. In this manner, peroxide crosslinking is performed at both end portions 28A, 28B to join both end portions 28A, 28B, thereby producing the O-ring 30.

For some O-ring samples formed in an atmospheric environment, foaming occurred slightly at the joint portions corresponding to both end portions. In some O-ring samples formed in the atmospheric environment, streaky irregularities are generated, which are traces of the flow of the material following the molding in the molding die 4. This defect indicates insufficient peroxide crosslinking at the joint portion. The incidence of defective products is about 10%.

On the other hand, the samples of the O-rings 30 formed in the atmosphere subjected to the vacuum degassing according to the embodiment were all excellent. Therefore, the advantages of the embodiment were confirmed.

The embodiments of the present invention have been described above, but the above description is not intended to limit the present invention, and various modifications including deletion, addition, and substitution of technical features are included in the technical scope of the present invention.

For example, in the above embodiment, the O-ring 30 is manufactured by joining both end portions of the long structural body 28 having a circular cross section. However, the D-ring may be manufactured by joining both end portions of an elongated structure having a D-shaped cross section. The X-shaped ring may be manufactured by joining both end portions of an elongated structure having an X-shaped cross section. Other cross-sectional shapes of the ring body can also be manufactured.

In the above embodiment, the molding die 4 has a plurality of molding spaces formed by the plurality of molding grooves 22A, 24A, and a plurality of ring bodies can be manufactured at one time. However, it is also possible to manufacture only one ring body at a time using a molding die having one molding space.

Description of reference numerals

1: ring body manufacturing apparatus 2: platform

4: and (6) forming a die: shell body

8: upper heater (heating device) 9: upper cooling plate (Cooling device)

9A: heat insulating panel (heat insulating device) 10: lower heater (heating device)

11: lower cooling plate (cooling device) 11A: felt (Heat insulation device)

12: pressure cylinder (pressure device) 13: cylinder cover

14: degassing pump (degassing device) 16: lifting device

18: opening 20: storage space

22: upper die 24: lower die

22A: forming groove 24A: forming groove

30: o-ring (ring body) 28: long structure

28A, 28B: end part