Riveting and sorting integrated machine

文档序号:14339 发布日期:2021-09-21 浏览:26次 中文

阅读说明:本技术 一种铆接分选整体机 (Riveting and sorting integrated machine ) 是由 肖宜兵 郑建成 于 2021-07-13 设计创作,主要内容包括:本发明公开了一种铆接分选整体机,属于自动化设备技术领域,包括物料固定架、机身主体部、物料加工平台、用于自动入料至物料加工平台内的入料部、回转铆接组件、测力组件、用于实现物料在回转铆接组件和测力组件内同步转移的同步移载组件和用于将加工好的物料排出物料加工平台的出料组件,其中,物料固定架与机身主体部之间相互配合从而使得物料加工平台能够高效地对外界物料进行铆接分选动作,同时,入料部实现了自动化进料,减少了人力成本,回转铆接组件、测力组件相互配合提高了铆接分选的准确度,同时,同步移载组件的设置实现了对物料的同步高效地转移,进而使得本发明对物料的铆接分选效率提高,且铆接工艺时间更少。(The invention discloses a riveting and sorting integrated machine, which belongs to the technical field of automatic equipment and comprises a material fixing frame, a machine body main body part, a material processing platform, a feeding part for automatically feeding materials into the material processing platform, a rotary riveting component, a force measuring component, a synchronous transfer component for realizing synchronous transfer of the materials in the rotary riveting component and the force measuring component and a discharging component for discharging the processed materials out of the material processing platform, wherein the material fixing frame and the machine body main body part are mutually matched so that the material processing platform can carry out riveting and sorting actions on external materials efficiently, meanwhile, the feeding part realizes automatic feeding, the labor cost is reduced, the rotary riveting component and the force measuring component are mutually matched so as to improve the riveting and sorting accuracy, and meanwhile, the synchronous transfer component realizes synchronous and efficient transfer of the materials, further, the riveting and sorting efficiency of the invention to the materials is improved, and the riveting process time is shorter.)

1. The utility model provides an all-in-one is selected separately in riveting which characterized in that: the method comprises the following steps: the material processing platform comprises a material fixing frame, a machine body main body part, a material processing platform, a feeding part, a rotary riveting assembly, a force measuring assembly, a synchronous transfer assembly and a discharging assembly, wherein the feeding part is used for automatically feeding materials into the material processing platform, the synchronous transfer assembly is used for realizing synchronous transfer of materials in the rotary riveting assembly and the force measuring assembly, the discharging assembly is used for discharging processed materials out of the material processing platform, the material fixing frame is fixedly connected with the machine body main body part, the material processing platform is arranged between the material fixing frame and the machine body main body part, a feeding port is formed in the side wall of the material processing platform, one end of the feeding part is fixedly connected with the outer side of the machine body main body part, the position of the feeding part is matched with the position of the feeding port, the rotary riveting assembly and the force measuring assembly are arranged in the material processing platform side by side, the synchronous transfer assembly is arranged on the upper sides of the riveting rotary assembly and the force measuring assembly, the discharging assembly is arranged on one side of the machine body main body part opposite to the feeding part.

2. The riveting sorting integrated machine according to claim 1, wherein: the front side of the main body part of the machine body is fixedly connected with a human-computer interaction platform used for controlling the motion states of the rotary riveting assembly, the force measuring assembly and the synchronous transfer assembly.

3. The riveting sorting integrated machine according to claim 2, wherein: the outer side of the main body part of the machine body is provided with a sorting detection display board used for controlling the working state of the man-machine interaction platform, and the sorting detection display board is just positioned at the lower side of the man-machine interaction platform.

4. The riveting sorting integrated machine according to claim 1, wherein: the rotary riveting assembly comprises a riveting fixing plate, a riveting servo motor, a driving gear, a driven gear and a plurality of riveting points, the riveting servo motor is fixedly connected to the lower side of the riveting fixing plate, the output end of the riveting servo motor penetrates through the riveting fixing plate and is fixedly connected with the driving gear, the driven gear is meshed with the driving gear, and one end, far away from the riveting fixing plate, of the driving gear is fixedly connected with the riveting points.

5. The riveting sorting integrated machine according to claim 4, wherein: the driving gear is fixedly connected with a guide piece for guiding, and the guide piece is of a bent structure.

6. The riveting sorting integrated machine according to claim 4, wherein: and one side of the riveting fixing plate is connected with a riveting limit adjusting part for adjusting the height of the riveting point head.

7. The riveting sorting integrated machine according to claim 1, wherein: the force measuring component comprises a force measuring device fixing seat, a force measuring device guide seat, a force measuring head limiting seat and a pre-inserting core, the force measuring device fixing seat is fixedly connected to the material fixing frame, the force measuring device guide seat is rotatably connected to the force measuring device fixing seat and is far away from one side of the material fixing frame, the force measuring head limiting seat is fixedly connected to the force measuring device guide seat and is far away from one side of the force measuring device fixing seat, and the pre-inserting core is installed on the upper side of the force measuring head limiting seat.

8. The riveting sorting integrated machine of claim 7, wherein: and a gravity detector for detecting the gravity of the pre-inserting core is installed on the dynamometer fixing seat.

9. The riveting sorting integrated machine according to claim 1, wherein: the synchronous moving and loading assembly comprises a first fixing plate, a first slide rail, a second slide rail, a first driving device, a first sliding seat, a vertical bottom plate, a third slide rail, a fourth slide rail, a fixed sleeve seat, a synchronous moving and loading device and a vertical driving device, the first slide rail and the second slide rail are fixedly connected on the first fixing plate, the first driving device is fixedly connected on one side of the first fixing plate far away from the first slide rail, the first sliding seat is connected to the first sliding rail and the second sliding rail in a sliding manner, the vertical bottom plate is fixedly connected with one side of the first sliding seat far away from the first sliding rail, the third slide rail and the fourth slide rail are both fixedly arranged on the vertical bottom plate, the fixed sleeve seat is connected on the vertical bottom plate in a sliding way, the synchronous transfer device is arranged in the fixed sleeve seat, and the vertical driving device is arranged between the third slide rail and the fourth slide rail.

10. The riveting sorting integrated machine according to claim 1, wherein: the discharging assembly comprises a defective product outlet, a finished product outlet and a waste product outlet, and the defective product outlet, the finished product outlet and the waste product outlet are sequentially formed in the side wall of the material fixing frame.

Technical Field

The invention relates to the technical field of automation equipment, in particular to a riveting and sorting integrated machine.

Background

The rivet-free riveting is characterized in that a pressure device (pneumatic or pneumatic hydraulic) and a special die are used for forming an internal embedded connection point with certain tensile strength and shear strength according to cold extrusion deformation of a plate material by an instant strong high-pressure processing process so as to connect two-layer or multi-layer plate by cold extrusion. Therefore, the connection mode has the characteristics of no damage to a plating layer or a plate with an interlayer, attractive appearance of a connection part, high connection strength, long service life, high automation degree of the connection process and the like, thereby being widely applied.

Considering the characteristics of the inner sleeve and the outer sleeve of the terminal, the inner sleeve and the outer sleeve of the terminal are usually riveted without rivets, but in the prior art, the riveting of the inner sleeve and the outer sleeve of the terminal is usually riveted by single-side riveting, and the riveting process can be completed only by carrying out riveting for many times in the riveting mode without rivets, so that the stress of the inner sleeve and the outer sleeve of the terminal is uneven when the riveting is carried out step by step, the riveting quality of a product is unstable, and the rejection rate is high.

In addition, in the prior art, when multiple riveting forming is adopted, the riveting is performed next time after rotating an angle manually or mechanically, and the mode of performing multiple processing by converting multiple positions can result in long time consumption of the whole riveting process, so that the processing efficiency is low.

Therefore, a new riveting and sorting integrated machine needs to be designed to solve the above technical problems.

Disclosure of Invention

The technical problem to be solved by the invention is to overcome the defects of the prior art, and provide a riveting and sorting integrated machine, in order to solve the technical problem, the basic concept of the technical scheme adopted by the invention is as follows: a riveting and sorting integrated machine comprises a material fixing frame, a machine body main body part, a material processing platform, a feeding part for automatically feeding materials into the material processing platform, a rotary riveting component, a force measuring component, a synchronous transfer component for realizing synchronous transfer of the materials in the rotary riveting component and the force measuring component, and a discharging component for discharging the processed materials out of the material processing platform, wherein the material fixing frame is fixedly connected with the machine body main body part, the material processing platform is arranged between the material fixing frame and the machine body main body part, a feeding hole is formed in the side wall of the material processing platform, one end of the feeding part is fixedly connected with the outer side of the machine body main body part, and the position of the feeding part is matched with the position of the feeding hole, the rotary riveting component and the force measuring component are arranged in the material processing platform side by side, the synchronous transferring component is arranged on the upper sides of the rotary riveting component and the force measuring component, and the discharging component is arranged on one side of the machine body main part opposite to the feeding part.

In order to greatly improve the intelligent control over the rotary riveting component, the force measuring component and the synchronous transferring component, the riveting and sorting integrated machine is preferably characterized in that a human-computer interaction platform for controlling the motion states of the rotary riveting component, the force measuring component and the synchronous transferring component is fixedly connected to the front side of the main body part of the machine body.

In order to greatly improve the convenience degree of operation on the man-machine exchange platform, the riveting and sorting integrated machine is preferably provided with a sorting and detecting display panel used for controlling the working state of the man-machine exchange platform and arranged on the outer side of the main body part of the machine body, and the sorting and detecting display panel is just positioned on the lower side of the man-machine exchange platform.

In order to greatly improve the rotary riveting efficiency of the rotary riveting component on materials, the rotary riveting component preferably comprises a riveting fixing plate, a riveting servo motor, a driving gear, a driven gear and a plurality of riveting points, the riveting servo motor is fixedly connected to the lower side of the riveting fixing plate, the output end of the riveting servo motor penetrates through the riveting fixing plate to be fixedly connected with the driving gear, the driven gear is meshed with the driving gear, and one end, far away from the riveting fixing plate, of the driving gear is fixedly connected with the riveting points.

In order to greatly improve the motion precision of the driving gear, the riveting and sorting integrated machine is preferably used, a guide piece for guiding is fixedly connected to the driving gear, and the guide piece is of a bent structure.

In order to greatly improve the adaptability of the riveting head, the riveting separation integral machine is preferably used, and one side of the riveting fixing plate is connected with a riveting limiting adjusting part for adjusting the height of the riveting head.

In order to greatly improve the test accuracy of the force measuring assembly, the riveting and sorting integrated machine is preferably used, the force measuring assembly comprises a force measuring device fixing seat, a force measuring device guide seat, a force measuring head limiting seat and a pre-inserting core, the force measuring device fixing seat is fixedly connected to the material fixing frame, the force measuring device guide seat is rotatably connected to one side, away from the material fixing frame, of the force measuring device fixing seat, the force measuring head limiting seat is fixedly connected to one side, away from the force measuring device fixing seat, of the force measuring device guide seat, and the pre-inserting core is arranged on the upper side of the force measuring head limiting seat.

In order to greatly improve the real-time gravity detection capability of the product of the material in the pre-inserting core, the riveting and sorting integrated machine is preferably used, and a gravity detector for detecting the gravity of the pre-inserting core is installed on the dynamometer fixing seat.

In order to greatly improve the synchronous motion capability of the synchronous transfer component, the riveting and sorting integrated machine is preferably provided with the synchronous transfer component which comprises a first fixing plate, a first slide rail, a second slide rail, a first driving device and a first sliding seat, perpendicular bottom plate, the third slide rail, the fourth slide rail, fixed cover seat, move and carry device and vertical drive device in step, first slide rail and second slide rail fixed connection are on first fixed plate, first drive device fixed connection is in the one side that first slide rail was kept away from to first fixed plate, first slide seat sliding connection is on first slide rail and second slide rail, one side fixed connection of first slide rail is kept away from to perpendicular bottom plate and first slide seat, the equal fixed mounting of third slide rail and fourth slide rail is on perpendicular bottom plate, fixed cover seat sliding connection is on perpendicular bottom plate, move the device and install in fixed cover seat in step, vertical drive device sets up between third slide rail and fourth slide rail.

In order to greatly improve the discharging distribution capacity of the discharging assembly, the riveting and sorting integrated machine is preferably used, the discharging assembly comprises a defective product outlet, a finished product outlet and a waste product outlet, and the defective product outlet, the finished product outlet and the waste product outlet are sequentially arranged on the side wall of the material fixing frame.

After the technical scheme is adopted, compared with the prior art, the invention has the following beneficial effects.

The invention provides a riveting and sorting integrated machine, which comprises a material fixing frame, a machine body main body part, a material processing platform, a feeding part for automatically feeding materials into the material processing platform, a rotary riveting component, a force measuring component, a synchronous transfer component for realizing synchronous transfer of the materials in the rotary riveting component and the force measuring component, and a discharging component for discharging the processed materials out of the material processing platform, wherein the material fixing frame and the machine body main body part are mutually matched so that the material processing platform can carry out riveting and sorting actions on external materials efficiently, meanwhile, the feeding part realizes automatic feeding, reduces the labor cost, the rotary riveting component and the force measuring component are mutually matched so as to improve the riveting and sorting accuracy, meanwhile, the synchronous transfer component realizes synchronous and efficient transfer of the materials, so that the riveting and sorting efficiency of the material is improved, and the riveting process is less time consuming.

Drawings

Fig. 1 is a schematic structural diagram of a riveting and sorting integrated machine.

Fig. 2 is a schematic structural diagram of an embodiment of the riveting and sorting integrated machine of the invention.

Fig. 3 is a schematic structural diagram of a reflow soldering assembly of the riveting sorting all-in-one machine according to an embodiment of the invention.

Fig. 4 is a schematic structural diagram of a reflow soldering assembly of a riveting and sorting all-in-one machine according to another embodiment of the invention.

Fig. 5 is a schematic structural view of a force measuring assembly of a riveting and sorting integrated machine according to an embodiment of the invention.

Fig. 6 is a schematic structural view of a synchronous transfer assembly of a riveting sorting all-in-one machine according to an embodiment of the present invention.

In the figure, 100, a material fixing frame; 200. a main body portion; 210. a human-computer interaction platform; 220. a sorting detection display panel; 300. a material processing platform; 310. a feed inlet; 400. a feeding part; 510. riveting a fixing plate; 511. riveting a limiting adjusting part; 520. riveting a servo motor; 530. a driving gear; 531. a guide member; 540. a driven gear; 550. riveting a point head; 610. a dynamometer fixing seat; 611. a gravity detector; 620. a dynamometer guide seat; 630. a force measuring head limiting seat; 640. pre-inserting a core; 710. a first fixing plate; 711. a first slide rail; 712. a second slide rail; 720. a first driving device; 730. a first sliding seat; 740. a vertical base plate; 741. a third slide rail; 742. a fourth slide rail; 750. a fixed sleeve seat; 760. a synchronous transfer device; 770. a vertical driving device; 810. a defective product outlet; 820. a finished product outlet; 830. and (4) a waste product outlet.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

In the description of the present invention, it is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships illustrated in the drawings, and are used merely for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention. Further, in the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.

Referring to fig. 1 to 6, the present invention provides a technical solution: a riveting and sorting integrated machine comprises a material fixing frame 100, a machine body main body part 200, a material processing platform 300, a feeding part 400 for automatically feeding materials into the material processing platform 300, a rotary riveting component, a force measuring component, a synchronous transfer component for realizing synchronous transfer of the materials in the rotary riveting component and the force measuring component, and a discharging component for discharging the processed materials out of the material processing platform 300, wherein the material fixing frame 100 is fixedly connected with the machine body main body part 200, the material processing platform 300 is arranged between the material fixing frame 100 and the machine body main body part 200, a feeding hole 310 is formed in the side wall of the material processing platform 300, one end of the feeding part 400 is fixedly connected with the outer side of the machine body main body part 200, the position of the feeding part 400 is matched with the position of the feeding hole 310, the rotary riveting component and the force measuring component are arranged in the material processing platform 300 side by side, the synchronous transfer component is arranged on the upper sides of the rotary riveting component and the force measuring component, the discharging component is arranged on the opposite side of the machine body part 200 to the feeding part.

In this embodiment: the automatic feeding action of the feeding part 400 is matched with the sorting function of the discharging assembly, so that the automatic feeding machine can orderly separate materials with different processing results, the working efficiency of the whole machine is obviously improved, meanwhile, the material fixing frame 100 is matched with the machine body main body part 200, so that the material processing platform 300 can efficiently perform riveting and sorting actions on external materials, meanwhile, the feeding part 400 realizes automatic feeding, the labor cost is reduced, the riveting assembly is rotated, the force measuring assembly is matched with the force measuring assembly, the riveting and sorting accuracy is improved, and meanwhile, the synchronous transfer assembly is arranged, so that the materials are synchronously and efficiently transferred.

As a technical optimization scheme of the invention, a human-computer interaction platform 210 for controlling the motion states of the rotary riveting component, the force measuring component and the synchronous transferring component is fixedly connected to the front side of the main body part 200 of the machine body.

In this embodiment: the human-computer interaction platform 210 enables a user to conveniently control the internal structure of the invention in real time, thereby significantly and effectively improving the intelligent control of the rotary riveting assembly, the force measuring assembly and the synchronous transferring assembly in the invention.

As a technical optimization scheme of the invention, a sorting detection display panel 220 for controlling the working state of the human-computer interaction platform 210 is arranged on the outer side of the main body part 200 of the machine body, and the sorting detection display panel 220 is just positioned at the lower side of the human-computer interaction platform 210.

In this embodiment: the sorting detection display panel 220 can further improve the convenience of operation for the man-machine exchange platform.

As a technical optimization scheme of the invention, the rotary riveting component comprises a riveting fixing plate 510, a riveting servo motor 520, a driving gear 530, a driven gear 540 and a plurality of riveting heads 550, wherein the riveting servo motor 520 is fixedly connected to the lower side of the riveting fixing plate 510, the output end of the riveting servo motor 520 penetrates through the riveting fixing plate 510 to be fixedly connected with the driving gear 530, the driven gear 540 is meshed with the driving gear 530, and one end, far away from the riveting fixing plate 510, of the driving gear 530 is fixedly connected with the riveting heads 550.

In this embodiment: riveting fixed plate 510 is used for fixed riveting servo motor 520, and riveting servo motor 520 drive driving gear 530 rotates to driving gear 530 drives driven wheel and riveting head 550 simultaneously and rotates, and then makes riveting head 550 carry out gyration riveting action to the material, and then improves the gyration riveting efficiency of gyration riveting subassembly to the material.

As a technical optimization scheme of the present invention, a guide 531 for guiding is fixedly connected to the driving gear 530, and the guide 531 is of a curved structure.

In this embodiment: the curved guide 531 can limit an effective working range of the driving gear 530 to improve the movement accuracy of the driving gear 530.

As a technical optimization scheme of the present invention, a riveting limit adjusting part 511 for adjusting the height of the riveting point head 550 is connected to one side of the riveting fixing plate 510.

In this embodiment: the riveting limit adjusting part 511 can control the height of the riveting head 550 in real time, thereby improving the adaptability of the riveting head 550.

As a technical optimization scheme of the invention, the force measuring assembly comprises a force measuring device fixing seat 610, a force measuring device guide seat 620, a force measuring head limiting seat 630 and a pre-inserting core 640, wherein the force measuring device fixing seat 610 is fixedly connected to the material fixing frame 100, the force measuring device guide seat 620 is rotatably connected to one side, away from the material fixing frame 100, of the force measuring device fixing seat 610, the force measuring head limiting seat 630 is fixedly connected to one side, away from the force measuring device fixing seat 610, of the force measuring device guide seat 620, and the pre-inserting core 640 is installed on the upper side of the force measuring head limiting seat 630.

In this embodiment: the ergograph fixing seat 610 plays the effect of fixed stay to whole dynamometry subassembly, and simultaneously, ergograph guide holder 620 and the spacing seat 630 of dynamometry head can play the effect of direction regulation to inserting core 640 in advance, and then make inserting core 640 in advance carry out real-time detection to external material, and then improve dynamometry subassembly's test precision.

As a technical optimization scheme of the present invention, a gravity detector 611 for detecting the gravity of the pre-insertion core 640 is installed on the dynamometer fixing seat 610.

In this embodiment: the gravity detector 611 can improve the capability of real-time gravity detection of the product of the material in the pre-ferrule 640.

As a technical optimization scheme of the invention, the synchronous transfer component comprises a first fixed plate 710, a first slide rail 711, a second slide rail 712, a first driving device 720, a first sliding seat 730, a vertical bottom plate 740, a third slide rail 741, a fourth slide rail 742, a fixed sleeve seat 750, a synchronous transfer device 760 and a vertical driving device 770, wherein the first slide rail 711 and the second slide rail 712 are fixedly connected to the first fixed plate 710, the first driving device 720 is fixedly connected to one side of the first fixed plate 710 far away from the first slide rail 711, the first sliding seat 730 is slidably connected to the first slide rail 711 and the second slide rail 712, the vertical bottom plate 740 is fixedly connected to one side of the first sliding seat 730 far away from the first slide rail 711, the third slide rail 741 and the fourth slide rail 742 are fixedly installed on the vertical bottom plate 740, the fixed sleeve seat 750 is slidably connected to the vertical bottom plate 740, the synchronous transfer device 760 is installed in the fixed sleeve seat 750, the vertical driving device 770 is disposed between the third slide rail 741 and the fourth slide rail 742.

In this embodiment: the cooperation of the sliding rails can improve the working accuracy of the synchronous transfer device 760 and the vertical driving device 770, thereby improving the synchronous movement capability of the synchronous transfer assembly.

As a technical optimization scheme of the invention, the discharging assembly comprises a defective product outlet 810, a finished product outlet 820 and a waste product outlet 830, and the defective product outlet 810, the finished product outlet 820 and the waste product outlet 830 are sequentially arranged on the side wall of the material fixing frame 100.

In this embodiment: the arrangement of each outlet can classify products with different production results in real time, so that the discharging distribution capacity of the discharging assembly is improved.

The working principle is as follows: the automatic feeding device comprises a material fixing frame 100, a machine body main body part 200, a material processing platform 300, a feeding part 400 for automatically feeding materials into the material processing platform 300, a rotary riveting component, a force measuring component, a synchronous transfer component for realizing synchronous transfer of the materials in the rotary riveting component and the force measuring component, and a discharging component for discharging the processed materials out of the material processing platform 300;

when a user needs to use the riveting and sorting integrated machine to perform riveting and sorting operation, firstly, the user controls the feeding part 400 to enter a working state, the feeding part 400 enables a product to be processed to enter the material processing platform 300 through the feeding hole 310, so that the material entering the material processing platform 300 sequentially passes through the rotary riveting assembly and the force measuring assembly to realize riveting and processing of the product, meanwhile, the material moves in the rotary riveting assembly and the force measuring assembly by means of the cooperation of the synchronous transfer assembly, the processed material is conveyed into external equipment through the discharging assembly, and the discharging assembly realizes multidirectional distribution of the material, so that the purpose of material sorting is achieved.

The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

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