阅读说明：本技术 发酵物料移动装袋机及其装袋应用方法 (Movable bagging machine for fermented materials and bagging application method of movable bagging machine ) 是由 邓秀泉 丘志忠 于 2019-10-12 设计创作，主要内容包括：本发明公开一种发酵物料移动装袋机及其装袋应用方法,包括机架、主给料输送机、装袋给料装置、移动行走装置、控制器,所述装袋给料装置由横向分料输送机和装袋给料输送机构成；所述装袋给料输送机连接安装于所述横向分料输送机的输出端；应用所述的发酵物料移动装袋机对有机物料进行装袋的好氧发酵,可以实现发酵袋在发酵场地上原地不动完成整齐的成列成行装料,避免了发酵物料的大幅度抖动,发酵物料完成装袋后最大程度地保持了疏松透气状态,为好氧生物发酵提供了适宜的透气通氧条件,发酵物料内部发酵升温快、水分蒸发快,发酵周期短,能够大幅度地提高袋式发酵的发酵效率及技术工艺水平,极大有利于袋式发酵技术工艺普及和进一步推广。(The invention discloses a mobile fermented material bagging machine and a bagging application method thereof, wherein the mobile fermented material bagging machine comprises a rack, a main feeding conveyor, a bagging feeding device, a mobile walking device and a controller, wherein the bagging feeding device consists of a transverse distributing conveyor and a bagging feeding conveyor; the bagging feeding conveyor is connected and arranged at the output end of the transverse distributing conveyor; the aerobic fermentation for bagging the organic materials by using the fermentation material movable bagging machine can realize that the fermentation bags are in place and still on a fermentation field to complete orderly row-by-row loading, avoids large-amplitude shaking of the fermentation materials, maintains a loose and breathable state to the maximum extent after bagging of the fermentation materials, provides a proper breathable and oxygen-passing condition for aerobic biological fermentation, has quick temperature rise of fermentation inside the fermentation materials, quick water evaporation and short fermentation period, can greatly improve the fermentation efficiency and technical process level of bag fermentation, and is greatly favorable for popularization and further promotion of the bag fermentation technology.)

1. A movable fermented material bagging machine comprises a frame, a main feeding conveyor, a bagging feeding device, a movable walking device and a controller; the main feeding conveyor, the bagging feeding device, the moving walking device and the controller are arranged on the rack, wherein the main feeding conveyor is arranged above the rack, the bagging feeding device is connected and arranged in front of the output end of the main feeding conveyor, the moving walking device is arranged below the rack, and the main feeding conveyor, the bagging feeding device and the moving walking device are electrically connected with the controller; the method is characterized in that: the bagging feeding device is composed of a transverse distribution conveyor and a bagging feeding conveyor, wherein the transverse distribution conveyor is connected and mounted in front of and below the output end of the main feeding conveyor, and the conveying direction of the transverse distribution conveyor is perpendicular to that of the main feeding conveyor; the bagging feeding conveyor is connected and arranged at the output end of the transverse distributing conveyor;

the transverse material distribution conveyor is provided with a plurality of transverse material distribution ports, and the bagging material feeding conveyor correspondingly connected and installed at the rear end of each transverse material distribution port is provided with a plurality of material distribution ports;

the transverse distribution conveyor and the bagging feeding conveyor are any one of a spiral conveyor, a scraper conveyor or a belt conveyor.

2. The fermentation material moving bagging machine according to claim 1, wherein: the input end of the bagging feeding conveyor is connected and installed on the rack below the transverse material distributing port of the transverse material distributing conveyor through a rotary supporting seat.

3. The fermentation material moving bagging machine according to claim 2, wherein: the rotary support seat is provided with a rotary pneumatic locking mechanism.

4. The fermentation material moving bagging machine according to claim 1, wherein: the bagging and feeding conveyor is installed in an inclined mode that the output end is higher than the input end.

5. The fermentation material moving bagging machine according to claim 1, wherein: a rotary operating rod is arranged below the front part of the bagging and feeding conveyor;

and a swinging feeding pipe is arranged below the bagging conveying discharge port of the bagging feeding conveyor.

6. The fermentation material moving bagging machine according to claim 5, wherein: and control handles are arranged on two sides of the lower part of the swing feeding pipe.

7. The fermentation material moving bagging machine according to claim 2, wherein: an electric fan is arranged below the bagging and feeding conveyor or on the rotary supporting seat.

8. The fermentation material moving bagging machine according to claim 1, wherein: the main feeding conveyor is a belt conveyor or a chain plate conveyor with an output end higher than an input end and installed in an inclined mode.

9. The fermentation material moving bagging machine according to claim 1, wherein: the width of a conveying surface of the main feeding conveyor is 1000-4000 mm;

the material stopping plates are arranged on two sides of the main feeding conveyor and at the input end and the output end respectively, and the discharging adjusting door is arranged below the material stopping plate at the output end.

10. The bagging application method of the fermentation material moving bagging machine according to any one of claims 1 to 9, characterized in that: the method comprises the following steps:

s1: starting the equipment: starting a fermented material moving bagging machine through a controller, wherein the controller controls the main feeding conveyor, the bagging feeding device and the moving walking device to be in a starting running or standby state;

s2: feeding by equipment: loading the prepared fermentation material to be fermented onto the conveying surface of the main feeding conveyor through other mechanical equipment, and conveying the fermentation material forwards by the main feeding conveyor and outputting the fermentation material through a discharging adjusting door;

s3: transversely distributing materials: fermented materials are conveyed into a transverse distribution conveyor of the bagging feeding device through a discharge adjusting door of the main feeding conveyor, and the transverse distribution conveyor transversely conveys the fermented materials to a transverse distribution port for discharging;

s4: bagging and feeding: the bagging and feeding conveyor of the bagging and feeding device conveys the fermentation materials forwards, and the fermentation materials are loaded into the fermentation bags placed below the bagging and feeding conveyor through the swinging feeding pipe below the bagging and feeding discharge port;

s5: moving and bagging: the left and right rotation of the bagging and feeding conveyor and the left and right back and forth swinging adjustment of the swinging feeding pipe are used for bagging a row of transverse fermentation bags one by one, after a row of transverse fermentation bags are bagged, the moving and traveling device moves backwards by a diameter distance of the fermentation bags, the feeding conveyor is used for bagging another row of longitudinal fermentation bags one by one, and the repeated circulation in the manner of transverse-longitudinal is adopted to realize the row-row moving and bagging operation of the fermentation materials.

11. The bagging application method of the fermented material moving bagging machine according to claim 10, wherein: s2, the method further comprises the step of adjusting the conveying speed of the main feeding conveyor or/and the size of a main discharging adjusting door to realize the conveying amount of the main feeding conveyor to the transverse distribution conveyor.

Technical Field

The invention belongs to the field of material fermentation equipment and technical processes, and particularly relates to a mobile fermented material bagging machine and a bagging application method thereof.

Background

The aerobic fermentation is needed to produce and process organic fertilizer by utilizing organic materials such as industrial and agricultural organic wastes, and the bag type fermentation technology is gradually and widely used due to the characteristics of relatively low project investment cost and high fermentation efficiency.

In the common bag type fermentation process, organic materials with the well-adjusted water content and carbon-nitrogen ratio are required to be filled into a fermentation bag and placed for fermentation, in order to realize the bagging of the organic materials with high efficiency and low cost, Guangxi Liyuan science and technology limited company develops a set of novel equipment, and applies for an invention patent of organic material bag type fermentation movable automatic bagging machine (application number: 201810001770.6) in 2018, 1 month and 2 months, wherein the automatic bagging machine mainly adopts the technical scheme that: the lower part of the output end of the inclined feeding conveyor is connected with a bagging and discharging device, the lower part of the bagging and discharging device is connected with a bagging and weighing device, and the device also comprises a mobile walking device and a controller; the organic material that the during operation will be allocated drops into slope feeding conveyor, slope feeding conveyor operation carries organic material into bagging-off blowing device, bagging-off blowing device puts into the fermentation bag of clamp below bagging-off weighing device through cylinder control driven bin gate with organic material intermittent type formula, after bagging-off weighing device detected the organic material in the fermentation bag and reached setting for weight, bagging-off blowing device stopped for the fermentation bag blowing, bagging-off weighing device will fill with the fermentation bag release of fermentation material, the fermentation bag drops to the fermentation field on, operating personnel drags the fermentation bag and moves the pendulum and put to the assigned position in fermentation field, thereby accomplish the automatic bagging-off operation of bag formula fermented organic material.

The equipment of the patent of the invention obtains better application effect due to application, greatly improves the efficiency compared with manual bagging operation, greatly reduces the production cost, but finds some obvious defects in application, and the most important problems are as follows: organic material directly weighs down from the high-order and falls into in the fermentation bag from bagging-off feeder's discharge gate, whole bag directly weighs down to the ground from bagging-off weighing device department after organic material fills up the fermentation bag, then is dragged by operating personnel and moves and put the fermentation position, these three operation process, all can shake the fermentation bag by a wide margin, lead to the organic material in the fermentation bag to become closely knit, organic material aeration nature reduces by a wide margin, thereby lead to that the inside fermentation of organic material heaies up slowly, the fermentation cycle lengthens, to a certain extent has restricted the performance of bag fermentation technology process superiority.

Therefore, in order to fully exert the advantages of environmental protection and high efficiency of the bag-type fermentation technology of the organic materials, the technical problem that the materials become compact in the automatic bagging process of the organic materials needs to be solved.

Disclosure of Invention

The invention aims to provide a movable fermented material bagging machine capable of meeting the requirements of a bag type fermentation process and a bagging application method thereof.

The purpose of the invention and the technical problem to be solved are realized by adopting the following technical scheme.

The invention discloses a mobile fermented material bagging machine which comprises a rack, a main feeding conveyor, a bagging feeding device, a mobile walking device and a controller, wherein the main feeding conveyor is arranged on the rack; the main feeding conveyor, the bagging feeding device, the moving walking device and the controller are arranged on the rack, wherein the main feeding conveyor is arranged above the rack, the bagging feeding device is connected and arranged in front of the output end of the main feeding conveyor, the moving walking device is arranged below the rack, and the main feeding conveyor, the bagging feeding device and the moving walking device are electrically connected with the controller; the method is characterized in that: the bagging feeding device is composed of a transverse distribution conveyor and a bagging feeding conveyor, wherein the transverse distribution conveyor is connected and mounted in front of and below the output end of the main feeding conveyor, and the conveying direction of the transverse distribution conveyor is perpendicular to that of the main feeding conveyor; the bagging feeding conveyor is connected and arranged at the output end of the transverse distributing conveyor;

the transverse material distribution conveyor is provided with a plurality of transverse material distribution ports, and the bagging material feeding conveyor correspondingly connected and installed at the rear end of each transverse material distribution port is provided with a plurality of material distribution ports;

the transverse distribution conveyor and the bagging feeding conveyor are any one of a spiral conveyor, a scraper conveyor or a belt conveyor.

The object of the present invention and the technical problems solved thereby can be further achieved by the following technical measures.

Preferably, the input end of the bagging and feeding conveyor of the mobile bagging machine for fermented materials is connected and mounted on the frame below the transverse material distributing port of the transverse material distributing conveyor through a rotary support seat.

Preferably, in the above-mentioned machine for moving and bagging fermented materials, the rotary support seat is provided with a rotary pneumatic locking mechanism.

Preferably, in the above-mentioned mobile fermented material bagging machine, the bagging and feeding conveyor is installed in an inclined manner with an output end higher than an input end.

Preferably, a rotary operating lever is arranged below the front part of the bagging and feeding conveyor of the fermented material moving bagging machine;

and a swinging feeding pipe is arranged below the bagging conveying discharge port of the bagging feeding conveyor.

Preferably, in the above-mentioned machine for moving and bagging fermented materials, the swing feeding pipe is provided with a control handle at both sides of the lower portion thereof.

Preferably, in the above-mentioned mobile fermented material bagging machine, an electric fan is installed below the bagging and feeding conveyor or on the rotary support base.

Preferably, in the above-mentioned mobile bagging machine for fermented materials, the main feeding conveyor is a belt conveyor or a chain conveyor installed with an output end higher than an input end in an inclined manner.

Preferably, the width of the conveying surface of the main feeding conveyor of the mobile fermented material bagging machine is 1000-4000 mm;

the material blocking plates are arranged on two sides of the main feeding conveyor and at the input end and the output end, and the discharging adjusting door is arranged below the material blocking plate at the output end.

The invention discloses a bagging application method of a mobile fermented material bagging machine, which comprises the following steps:

s1: starting the equipment: starting a fermented material moving bagging machine through a controller, wherein the controller controls the main feeding conveyor, the bagging feeding device and the moving walking device to be in a starting running or standby state;

s2: feeding by equipment: loading the prepared fermentation material to be fermented onto the conveying surface of the main feeding conveyor through other mechanical equipment, and conveying the fermentation material forwards by the main feeding conveyor and outputting the fermentation material through a discharging adjusting door of the main feeding conveyor;

s3: transversely distributing materials: fermented materials are conveyed into a transverse distribution conveyor of the bagging feeding device through a discharge adjusting door of the main feeding conveyor, and the transverse distribution conveyor transversely conveys the fermented materials to a transverse distribution port for discharging;

s4: bagging and feeding: the bagging and feeding conveyor of the bagging and feeding device conveys the fermentation materials forwards, and the fermentation materials are loaded into the fermentation bags placed below the bagging and feeding conveyor through the swinging feeding pipe below the bagging and feeding discharge port;

s5: moving and bagging: the left and right rotation of the bagging and feeding conveyor and the left and right back and forth swinging adjustment of the swinging feeding pipe are used for bagging a row of transverse fermentation bags one by one, after a row of transverse fermentation bags are bagged, the moving and traveling device moves backwards by a diameter distance of the fermentation bags, the feeding conveyor is used for bagging another row of longitudinal fermentation bags one by one, and the repeated circulation in the manner of transverse-longitudinal is adopted to realize the row-row moving and bagging operation of the fermentation materials.

The object of the present invention and the technical problems solved thereby can be further achieved by the following technical measures.

Preferably, the bagging application method of the mobile fermented material bagging machine further comprises the step S2 of adjusting the conveying speed of the main feeding conveyor or/and the size of the main discharging adjusting door to realize the conveying amount of the main feeding conveyor to the transverse distribution conveyor.

By means of the technical scheme, the mobile fermented material bagging machine and the bagging application method thereof at least have the following advantages and beneficial effects:

the technical scheme of the invention can realize that the fermentation bags can be orderly filled in rows and columns on the fermentation field in situ by rotating the bagging feeding conveyor left and right, adjusting the angle of the feeding pipe front and back and left and right and driving the linear movement of the whole bagging machine by the moving walking device, and the uniform linear feeding is realized by the bagging feeding conveyor, the fermentation materials do not instantly fall into the fermentation bags from a high position, the fermentation bags do not need to fall onto the fermentation field from the high position after being filled, and then are dragged to be placed at a designated position, so that the large-amplitude shaking of the fermentation materials is avoided, the loose and breathable state is maintained to the maximum extent after the bagging of the fermentation materials, a proper ventilation and oxygen-passing condition is provided for aerobic biological fermentation, the temperature rise and water evaporation of the fermentation materials are fast, the fermentation period is short, and the fermentation efficiency and technical process level of the bag type fermentation can be greatly improved, the method is greatly beneficial to the popularization and further promotion of the fermentation technology with high efficiency, environmental protection and low investment cost.

The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical means of the present invention more clearly understood, the present invention may be implemented in accordance with the content of the description, and in order to make the above and other objects, features, and advantages of the present invention more clearly understood, the following preferred embodiments are described in detail with reference to the accompanying drawings.

Drawings

FIG. 1 is a schematic front view of a fermentation material moving bagging machine according to a first embodiment of the present invention

FIG. 2 is a schematic front view of a fermentation material moving bagging machine according to a second embodiment of the present invention

FIG. 3 is a schematic front view of the structure of a third embodiment of the mobile fermented material bagging machine of the invention

[ description of main element symbols ]

1: a rack 2: main feeding conveyor

21: the striker plate 22: main discharging adjusting door

3: bagging and feeding device 31: transverse material-distributing conveyor

311: transverse material distribution port 32: bagging-off feeding conveyor

321: bagging and conveying discharge port 4: mobile walking device

5: the controller 6: rotary supporting seat

61: rotary pneumatic lock mechanism 7: swing feeding pipe

8: rotating the operating lever 9: control handle

10: an electric fan.

Detailed Description

To further illustrate the technical means and effects of the present invention for achieving the predetermined objects, the following detailed description of the embodiments, structures, features and effects of the bag-filling machine for moving fermented materials according to the present invention with reference to the accompanying drawings and preferred embodiments is as follows: