Gear shaft system with matching teeth
阅读说明:本技术 带有配合齿部的齿轴系统 (Gear shaft system with matching teeth ) 是由 D.博迪乌奇 于 2019-08-08 设计创作,主要内容包括:本发明涉及一种齿轴系统和一种为此的装配方法。在此,齿轴系统包括齿轴和可固定或固定在齿轴处的功能元件。在此,齿轴具有平行于齿轴的旋转轴线延伸的外齿部且功能元件具有内齿部,其中,齿轴的外齿部和功能元件的内齿部彼此可啮合或啮合。以简单的方式,齿轴和功能元件可通过以下方式装配成齿轴系统,即,彼此可啮合或啮合的齿部中的一个具有第一齿部空隙和第二齿部空隙且彼此可啮合或啮合的齿部中的另一个具有挤压啮合齿,其中,通过将挤压啮合齿接合到第一齿部空隙中可构造或构造有间隙的配合齿部且通过将挤压啮合齿接合到第二齿部空隙中可构造或构造挤压齿部且毗邻于第一和第二齿部空隙布置且/或构造无齿部的区段。(The invention relates to a gear shaft system and an assembly method therefor. The toothed shaft system here comprises a toothed shaft and a functional element that can be fixed or fastened to the toothed shaft. The toothed shaft has an external toothing which extends parallel to the rotational axis of the toothed shaft and the functional element has an internal toothing, wherein the external toothing of the toothed shaft and the internal toothing of the functional element can mesh or mesh with one another. In a simple manner, the toothed shaft and the functional element can be assembled to form a toothed shaft system in that one of the teeth that can be engaged or meshed with one another has a first tooth recess and a second tooth recess and the other of the teeth that can be engaged or meshed with one another has a press-fit tooth, wherein the press-fit tooth can be formed or formed by engaging the press-fit tooth into the first tooth recess with a clearance and the press-fit tooth can be formed or formed by engaging the press-fit tooth into the second tooth recess with a press-fit tooth and a section without teeth is arranged adjacent to the first and second tooth recesses and/or formed.)
1. A gear shaft system (100) comprising a gear shaft (10) and a functional element (20) that can be fixed or fixed at the gear shaft (10), wherein the gear shaft (10) has an outer toothing (11) extending parallel to the rotational axis of the gear shaft (10), wherein the functional element (20) has an inner toothing (21), and wherein the outer toothing (11) of the gear shaft (10) and the inner toothing (21) of the functional element (20) can be meshed or engaged with one another, characterized in that,
one of the teeth (11;21) that can be engaged or meshed with each other has a first tooth recess (11a;21 a) and a second tooth recess (11b;21 b), and
the other of the teeth (21;11) that can be engaged or meshed with each other has a pressing engagement tooth (21a;11 a),
wherein a gap-forming counter-toothing can be formed or formed by engaging the press-fit toothing (21a;11 a) in the first toothing recess (11a;21 a), and
wherein the pressing toothing can be formed or formed by engaging the pressing toothing (21a;11 a) in the second toothing recess (11b;21 b), and
wherein a section (12) without teeth is arranged and/or formed adjacent to the first and second tooth gaps (11a,11b;21a,21 b).
2. The gear shaft system (100) according to claim 1, wherein the first tooth recess (11a;21 a) and the second tooth recess (11b;21 b) are formed in a particularly common tooth section (V) of the tooth (11;21) and are arranged distributed over the circumference of the tooth (11;21), in particular wherein the toothless section (12) is arranged and/or formed adjacent to the particularly common tooth section (V) of the tooth (11;21) which is provided with the first and second tooth recesses (11a,11b;21a,21 b).
3. The gear shaft system (100) according to claim 1, wherein the first tooth recess (11a) is formed in a first tooth portion (V1) of the tooth (11) and the second tooth recess (11b) is formed in a second tooth portion (V2) of the tooth (11), in particular wherein the toothless portion (12) is arranged and/or formed between a first tooth portion (V1) and a second tooth portion (V2) of the tooth (11).
4. The gear shaft system (100) according to one of the preceding claims, wherein the first tooth recesses (11a;21 a) and the second tooth recesses (11b;21 b) are arranged and/or formed symmetrically, in particular rotationally symmetrically, distributed over the circumference of the teeth (11;21), in particular wherein the first tooth recesses (11a;21 a) and the second tooth recesses (11b;21 b) are arranged and/or formed alternately with one another.
5. The gear shaft system (100) according to one of the preceding claims, wherein the other of the mutually engageable or meshing toothed sections (21;11) has a pressing toothing (21a;11 a) and a guiding toothing (21b;11 b), wherein a gap counter toothing can be formed or formed by engaging the guide toothing (21b;11 b) in the first toothing system recess (11a;21 a) and by engaging the guide toothing (21b;11 b) in the second toothing system recess (11b;21 b), in particular wherein, the pressing toothing (21a;11 a) and the guide toothing (21b;11 b) are formed in a common toothing section of the toothing (21;11), and in particular symmetrically distributed over the circumference thereof (21;11) and/or arranged alternately with one another.
6. The gear shaft system (100) according to one of the preceding claims, characterised in that the outer toothing (11) of the gear shaft (10) has the first and second toothing recesses (11a,11b) and the inner toothing (21) of the functional element (20) has the press toothing (21a), in particular the press toothing (21a) and the guide toothing (21b), and the toothless section (12) is formed on the gear shaft (10).
7. The gear shaft system (100) according to claim 6, wherein a first tooth recess (11a) of the external toothing (11) of the gear shaft (10) has a smaller root circle diameter (f) than a second tooth recess (11b) of the external toothing (11) of the gear shaft (10)11a) And the press-engaging teeth (21a) of the internal tooth portion (21) of the functional element (20) have a crest circle diameter (k)21a) Larger than the root circle diameter (f) of a first tooth space (11a) of an external tooth section (11) of the gear shaft (10)11a) And is less than or equal to the root circle diameter (f) of the second tooth space (11b) of the outer tooth section (11) of the gear shaft (10)11b) And/or
The guide meshing teeth (21b) of the internal tooth section (21) of the functional element (20) have a tip circle diameter (k)21b) Larger than the crest circle diameter (k) of the press-meshing teeth (21a) of the internal tooth portion (21) of the functional element (10)21a) And/or a root circle diameter (f) of a first tooth gap (11a) of the external tooth section (11) of the gear shaft (10)11a) And/or a root circle diameter (f) of a second tooth space (11b) that is larger than an external tooth portion (11) of the gear shaft (10)11b)。
8. The gear shaft system (100) according to one of claims 1 to 5, characterized in that the inner toothing (21) of the functional element (20) has the first and second toothing gaps (21a,21 b) and the outer toothing (11) of the gear shaft (10) has the press toothing (11a), in particular the press toothing (11a) and the guide toothing (11b) and the toothless section (12) is formed at the functional element (20).
9. The gear shaft system (100) according to claim 8, characterized in that a first tooth recess (21a) of the inner toothing (21) of the functional element (20) has a larger root circle diameter (f) than a second tooth recess (21b) of the inner toothing (21) of the functional element (21)21a*) And the press-engaging teeth (11a) of the external tooth portion (11) of the gear shaft (10) have a crest circle diameter (k)11a*) Smaller than a root circle diameter (f) of a first tooth gap (21a) of an internal tooth (21) of the functional element (20)21a*) And which is greater than or equal to the root circle diameter (f) of the second tooth space (21b) of the internal tooth (21) of the functional element (20)21b*) And/or the guide meshing teeth (11b) of the external tooth section (11) of the gear shaft (10) have a crest circle diameter (k)11b*) Smaller than the crest circle diameter (k) of the press-meshing teeth (11a) of the external tooth portion (11) of the gear shaft (10)11a*) And/or a root circle diameter (f) that is smaller than a first tooth gap (21a) of the internal tooth (21) of the functional element (10)21a*) And/or a root circle diameter (f) of a second tooth space (21b) of the internal tooth (21) of the functional element (20)21b*)。
10. The gear shaft system (100) according to one of the preceding claims, wherein the functional element (20) is a sensor wheel and/or a cam and/or a hub.
11. The gear shaft system (100) according to one of the preceding claims, characterised in that it is designed for a motor vehicle, in particular with an internal combustion engine.
12. A method of assembly for a gear shaft system (100) according to any one of the preceding claims,
-pushing the internal toothing (21) of the functional element (20) onto the external toothing (11) of the gear shaft (10) in such a way that the press-fit teeth (21a;11 a) engage in the first toothing recesses (11a;21 a) and form a clearance counter toothing,
-pushing the inner teeth (21) of the functional element (20) via the outer teeth (11) of the gear shaft (10) up to the section (12) without teeth,
-the internal toothing (21) of the functional element (20) is turned about the external toothing (11) of the gear shaft (10) on the section (12) without toothing, and
after the rotation, the internal toothing (21) of the functional element (20) is pushed up, in particular onto the external toothing (11) of the toothed shaft (10), in such a way that the press toothing (21a;11 a) engages in the second toothing recess (11b;21 b) and forms a press toothing.
13. The method of assembly according to claim 13, characterized in that after the rotation, the internal toothing (21) of the functional element (20) is pushed again onto the external toothing (11) of the toothed shaft (10) in a direction, in particular, opposite to the starting push-up direction, in such a way that the press-fit toothing (21a;11 a) engages into the second toothing recess (11b;21 b) and forms a press-fit toothing.
14. A method of assembly for a gear shaft system (100) according to any one of the preceding claims,
the internal toothing (21) of the functional element (20) is pushed onto the external toothing (11) of the toothed shaft (10) in such a way that the pressing toothing (21a;11 a) engages into the first toothing recess (11a;21 a) and the guide toothing (21b;11 b) engages into the second toothing recess (11b;21 b) and forms a clearance counter toothing,
-the inner toothing (21) of the functional element (20) is pushed via the outer toothing (11) of the toothed shaft (10) up to the toothless section (12),
-the internal toothing (21) of the functional element (20) is turned about the external toothing (11) of the gear shaft (10) on the section (12) without toothing, and
after the rotation, the internal toothing (21) of the functional element (20) is pushed up, in particular onto the external toothing (11) of the gear shaft (10), in such a way that the pressing toothing (21a;11 a) engages in the second toothing recess (11b;21 b) and forms a pressing toothing and the guiding toothing (21b;11 b) engages in the first toothing recess (11a;21 a) and forms a clearance counter toothing.
15. An assembly method for a gear shaft system (100) according to one of the preceding claims, characterized in that the internal toothing (21) of the functional element (20) is rotated with respect to the external toothing (11) of the gear shaft (10) by an odd number of recesses (11a,11b;21a,21 b) and/or teeth (21a,21b;11a,11 b), in particular by one recess (11a,11b;21a,21 b) or one tooth (21a,21b;11a,11 b).
Technical Field
The invention relates to a gear shaft System (zahnville-System) with the features of patent claim 1 and to a method for assembling a gear shaft System with the features of
Background
The functional element with the internal toothing (Innenverzahnung), such as, for example, a sensor wheel (Geberrad) for a crankshaft position signal, and/or a cam, can be fixed at the toothed shaft by pressing the functional element onto the toothed shaft in an overlapping manner or by pushing the functional element onto the toothed shaft with play, so that the subsequent fixing of the functional element at the toothed shaft is fixed by means of additional connecting elements and/or by means of elements for axial support.
DE 102016111029 a1 describes a gear shaft system and a method for the production thereof. The toothed shaft system comprises a toothed shaft with an external toothing and a functional element with an internal toothing, which can be fixed or fastened to the toothed shaft. The external toothing has two adjacent toothing sections.
Furthermore, the assembly is at least significantly difficult, in particular if it does not even become impossible, for example via the pushing up of an automated force displacement control (Kraft-Weg-gesteuertes) or the incorporation of a high splicing force (F ü gekraft) for the sensor wheel and a low search force (Suchkraft) for the cam part, for example, and, if not even impossible.
Disclosure of Invention
The invention is therefore based on the object of designing and improving the previously mentioned gear shaft system and the assembly method in such a way that a simple assembly is possible.
The object on which the invention is based is achieved by a gear shaft system having the features of patent claim 1 and by an assembly method having the features of
The toothed shaft system here comprises a toothed shaft and a functional element that can be fixed or fixed to the toothed shaft. The toothed shaft has an outer toothing which extends in particular parallel to the axis of rotation of the toothed shaft. The functional element has an internal toothing, which can also be designed in particular to extend parallel to the axis of rotation of the toothed shaft. The external toothing of the toothed shaft and the internal toothing of the functional element can be in engagement or can be designed to be in engagement with each other.
In particular, one of the teeth that can be engaged or meshed with each other has a first tooth recess and a second tooth recess, and the other of the teeth that can be engaged or meshed with each other has a press-fit tooth (Pressverzahnung). In this case, a particularly free mating toothing (Passverzahnung) can be formed or formed by engaging the press-fit teeth in the first toothing recesses. By engaging the press-fit toothing in the second toothing recess, in particular the press-fit toothing or the free mating toothing can be formed or formed. In particular, a section without teeth can be formed adjacent to the first and second tooth recesses. In this case, the toothless section can be arranged and/or configured in particular adjacent to both the first and the second tooth recess.
In an assembly method for a gear spindle system of this type, for example, in method step a), the internal toothing of the functional element is pushed onto the external toothing of the gear spindle in such a way that the press-fit teeth engage in the first toothing recesses and form a clearance counter toothing. The internal toothing of the functional element is then pushed, for example, in method step b), in particular via the external toothing of the toothed shaft, onto one or the toothless segments. Via the toothless section, the internal toothing of the functional element is then rotated about the external toothing of the toothed shaft, for example in method step c). In this case, the internal toothing of the functional element can be rotated about the external toothing of the toothed shaft, for example, by an odd number of recesses and/or teeth, for example by one recess and/or one tooth. After the rotation, for example in method step d), the internal toothing of the functional element is pushed up, in particular pressed onto the external toothing of the toothed shaft, in such a way that the press-fit toothing engages into the second toothing recess and forms a press-fit toothing or a mating toothing without play.
In the case of an initial pushing-up of the internal toothing of the functional element onto the external toothing of the toothed shaft, the angle of the functional element is oriented and the functional element is guided with play on the toothed shaft by engaging the press-fit toothing into the first toothing recess and the mating toothing, which is formed with play. This makes it possible for the functional element to be pushed approximately without force via the toothed shaft, also over a relatively long meshing region. Furthermore, by engaging the press-fit teeth in the first tooth recesses, damage to the second tooth recesses can be avoided in the event of pushing the functional element onto the gear shaft. In this way, a high meshing quality can be achieved, in particular by means of a designed pressing toothing which engages behind the pressing toothing in the second toothing recess. After the internal toothing of the functional element has been pushed onto the external toothing of the toothed shaft, the internal toothing of the functional element can then be rotated about the external toothing of the toothed shaft via the section without toothing adjacent to the region of meshing. The possibility of rotation of the internal toothing of the functional element relative to the external toothing of the gear shaft by the toothless section can in turn make it possible for the press-on toothing which initially engages in the first toothing recess to engage in the second toothing recess after rotation. Since the toothless section can likewise adjoin the second tooth gap, the internal toothing of the functional element can be pushed up, in particular pressed onto the external toothing of the toothed shaft, for example directly after the rotation, in such a way that the pressing toothing engages into the second tooth gap and the pressing toothing or the mating toothing without play is formed. Alternatively, there may also be only one tooth segment which is completely passed through, then the functional element is rotated and thereafter the inner tooth is moved back into one of the other tooth gaps of the toothed shaft. By engaging the press-fit toothing in the second toothing recess and forming the press-fit toothing or the mating toothing without play, the functional element can be fastened to the toothed shaft, where an additional working step and/or an additional connecting element and/or an axial support are necessary. In this way, the system can be assembled in a simple manner. In particular, this likewise makes it possible to push the functional element onto the gear shaft, for example, with an automated force distance control. Furthermore, the toothed shaft can be provided in a simple manner, for example by providing such an external toothing and the functional element with such an internal toothing in the axial shape (Axialform) of the die (Matrix), in particular during operation (Arbeitsgang).
The toothless section can be formed after the toothed section equipped with the first toothing recess, in particular with regard to the initial push-up direction (on which the internal toothing of the functional element begins to be pushed up onto the external toothing of the toothed shaft).
In one embodiment, the outer toothing of the toothed shaft has a first and a second toothing recess and the inner toothing of the functional element has a press-fit toothing. The toothed shaft can have (among other things) a section without teeth. In this case, the toothless sections can be formed in particular at the tooth axis, for example in the form of first and second tooth recesses adjacent to the outer teeth of the tooth axis. In particular, the toothless section can be formed in this case after the tooth section of the outer tooth of the toothed shaft, which section is equipped with tooth gaps, with respect to the initial push-up direction (on which the inner tooth of the functional element begins to be pushed up onto the outer tooth of the toothed shaft).
In a further embodiment, the internal toothing of the functional element has a first and a second toothing recess and the external toothing of the toothed shaft has a press-fit toothing. In particular, the functional element can have (in addition) a section without teeth. In this case, the toothless section can be formed in particular at the functional element, for example adjacent to the first and second tooth gaps of the internal toothing of the functional element. In particular, the toothless section can be formed here in relation to the initial push-up direction (on which the internal toothing of the functional element begins to be pushed up onto the external toothing of the toothed shaft) after the toothing section of the internal toothing of the functional element which is equipped with the first toothing system recess.
In a further embodiment, the first tooth recess and the second tooth recess are formed in a particularly common tooth section of the tooth, for example the outer tooth of the toothed shaft or the inner tooth of the functional element, and are arranged in a distributed manner, in particular on their circumference. In particular, the first and second tooth recesses can be formed in the same tooth section of the tooth, for example the outer tooth of the toothed shaft or the inner tooth of the functional element, and are arranged distributed, in particular distributed, over the circumference thereof. This makes it possible to minimize the axial length of the teeth for fastening the functional element, for example the outer teeth of the toothed shaft or the inner teeth of the functional element. In this way, for example, the axial length of the toothed shaft can be shortened and/or construction space, for example, for a plurality of such fixed functional elements and/or other components, can be made available. In this case, the toothless section can be arranged and/or formed adjacent to a, in particular common, toothed section equipped with a first and a second toothing recess of the toothing, for example the outer toothing of the toothed shaft or the inner toothing of the functional element. In particular, the toothless section can be formed in this case with respect to the initial push-up direction (on which the internal toothing of the functional element begins to be pushed up onto the external toothing of the toothed shaft) after an especially common toothing section of the toothing, for example of the external toothing of the toothed shaft or of the internal toothing of the functional element, which is equipped with the first and second toothing recesses.
In the context of the assembly method, as already explained, first of all, for example in method step a), the inner toothing of the functional element can be pushed onto the outer toothing of the toothed shaft in such a way that the press-fit teeth engage in the first toothing recesses, and then for example in method step b), the inner toothing of the functional element is pushed via the outer toothing of the toothed shaft up to the section without toothing and then for example in method step c) is rotated about the outer toothing of the toothed shaft via the section without toothing of the inner toothing of the functional element. After the rotation, for example in method step c), the internal toothing of the functional element can then be pushed back, for example in method step d), in a direction which is in particular opposite to the starting direction of movement (which can also be referred to as the push-up direction of the press-fit toothing), in particular onto the external toothing of the toothed shaft, in such a way that the press-fit toothing engages into the second toothing recess and forms a press-fit toothing or a mating toothing without play.
If appropriate, the first and second tooth recesses can be formed in a single tooth section of the tooth and arranged distributed over the circumference thereof.
In particular, the toothed shaft may however also have two or more such, in particular common, toothed segments, each of which has a first and a second toothed recess arranged distributed over their circumference and, respectively, a section arranged behind and/or between them and/or formed without teeth. In this way, two or more functional elements can be fixed at the gear shaft and/or in different positions, for example by means of an assembly method.
In a further embodiment, the first tooth recess is formed in a first tooth section of the tooth, for example the outer tooth of the toothed shaft or the inner tooth of the functional element, and the second tooth recess is formed in a second tooth section of the tooth, for example the outer tooth of the toothed shaft or the inner tooth of the functional element. This makes it possible to push the functional element approximately onto the larger axial path of the gear shaft without force. In this case, the toothless section can be arranged and/or formed in particular between a first tooth section of a tooth, for example an outer tooth of a toothed shaft or an inner tooth of a functional element, which is equipped with first tooth recesses, and a second tooth section, which is equipped with second tooth recesses. In this case, the toothless section makes it possible to rotate the internal toothing of the functional element relative to the external toothing of the toothed shaft, which in turn makes it possible to utilize installation space in different radial spatial directions in the case of an initial push-up and in the case of a subsequent push-up with press-fit engagement and in this way simplifies assembly and in particular also makes it possible to assemble complex systems and/or systems with complex installation space conditions.
In this case, for example, the toothless section can be formed between a first tooth section, equipped with first tooth recesses, of a tooth, for example an outer tooth of a tooth shaft or an inner tooth of a functional element, and a second tooth section, equipped with second tooth recesses, for example at the tooth shaft or at the functional element. In particular, the toothless section can be formed here, with respect to the initial push-up direction (on which the internal toothing of the functional element begins to be pushed up onto the external toothing of the toothed shaft), after the first toothing section equipped with the first toothing recesses of the toothing, for example the external toothing of the toothed shaft or the internal toothing of the functional element, and before the second toothing section equipped with the second toothing recesses.
In this case, the radial positions of the first tooth recess of the first tooth section and the second tooth recess of the second tooth section can coincide with one another or in particular differ from one another, for example be twisted at a defined angle.
In the context of the assembly method, as already explained, first of all, for example in method step a), the inner toothing of the functional element can be pushed onto the outer toothing of the toothed shaft in such a way that the press-fit teeth engage in the first toothing recesses of the first toothing section, and then for example in method step b), the inner toothing of the functional element is pushed via the outer toothing of the toothed shaft, in particular via the first toothing section, onto the section without toothing, and then for example in method step c), the inner toothing of the functional element is rotated about the outer toothing of the toothed shaft on the section without toothing. After the rotation, for example in method step c), the internal toothing of the functional element can then be pushed on, in particular onto the external toothing of the toothed shaft, in the same direction or in the initial push-on direction (which can also be referred to as the push-on direction of the press-on toothing, for example, at this time), in such a way that the press-on toothing engages into the second toothing recess of the second toothing section and forms a press-on toothing or a mating toothing without play.
In particular, the first tooth recess and the second tooth recess can be arranged and/or formed symmetrically, for example rotationally symmetrically, distributed over the circumference of the tooth, for example the outer tooth of the tooth shaft or the inner tooth of the functional element.
In a special embodiment, the first tooth recesses and the second tooth recesses are arranged and/or formed alternately with one another. In this case, in the context of the assembly method, the internal toothing of the functional element can be rotated relative to the external toothing of the toothed shaft, in particular by an odd number of recesses and/or teeth, for example by one recess and/or one tooth. For example, the toothing provided with the first and second tooth gaps, for example the outer toothing of the toothed shaft or the inner toothing of the functional element, may be designed in the form of a double-tooth profile (doppelzahnprofile) with first and second tooth gaps arranged alternately one with the other. In this way, not only a particularly easy pushing-up of the internal toothing of the functional element onto the external toothing of the toothed shaft can be achieved, but also a particularly high mechanical stability of the fixing of the functional element at the toothed shaft can be achieved.
In a further embodiment, another of the toothed sections that can be or can be engaged with each other (for example the internal toothed section of the functional element or the external toothed section of the toothed shaft) additionally has guide toothing, i.e. press toothing and guide toothing. By engaging the guide toothing in the first toothing recess and/or in the second toothing recess, in particular a free mating toothing can be formed or formed.
For example, the outer toothing of the toothed shaft can have a first and a second toothing recess and the inner toothing of the functional element can have a press toothing and a guide toothing or the inner toothing of the functional element can have a first and a second toothing recess and the outer toothing of the toothed shaft can have a press toothing and a guide toothing.
In the context of this assembly method, for example in method step a), the internal toothing of the functional element can be pushed onto the external toothing of the toothed shaft in such a way that the pressing toothing engages in the first toothing recess and the guide toothing engages in the second toothing recess and forms a free mating toothing. As already explained, then, for example in method step b), the internal toothing of the functional element can be pushed over the external toothing of the toothed shaft onto the section without toothing, and for example in method step c), the internal toothing of the functional element is rotated about the external toothing of the toothed shaft on the section without toothing. After the rotation, for example in method step c), the internal toothing of the functional element can then be pushed up, for example in method step d), in particular onto the external toothing of the toothed shaft in such a way that the pressing toothing engages into the second toothing recess and forms a pressing toothing or a mating toothing without play, and the guide toothing engages into the first toothing recess and forms a mating toothing with play.
In the case of an initial pushing-up of the internal toothing of the functional element onto the external toothing of the toothed shaft, the angle of the functional element can be oriented and the functional element can be guided with play on the toothed shaft by engaging the guide toothing into the second toothing recess and configuring the clearance of the mating toothing. This also makes it possible for the functional element to be pushed approximately onto the toothed shaft without force, also over a relatively long meshing region. Furthermore, by engaging the guide toothing in the second toothing recess, damage to the pressing toothing in the event of pushing the functional element onto the toothed shaft can be avoided. In this way, a high meshing quality of the toothed press-on part, which is formed in particular by the engagement of the press-on toothing into the second toothing recess after the pressing of the toothed press-on toothing, can be achieved. After the internal toothing of the functional element has been pushed onto the external toothing of the toothed shaft, the internal toothing of the functional element can then be rotated about the external toothing of the toothed shaft in the section without toothing adjacent to the first and second toothing recesses. The possibility of rotation of the internal toothing of the functional element relative to the external toothing of the gear shaft by the toothless section can in turn make it possible for the guide toothing which initially engages in the second toothing recess to engage in the first toothing recess after rotation. Since the section without toothing can likewise adjoin the first toothing recess, the internal toothing of the functional element can then be pushed onto the external toothing of the toothed shaft, for example directly after the rotation, in such a way that the press-fit toothing engages into the second toothing recess and forms the press-fit toothing or the spaced mating toothing and the guide-fit toothing engages into the first toothing recess and also forms the spaced mating toothing. In this way, the system can be assembled in a simple manner. In particular, this also makes it possible to push the functional element onto the gear shaft, for example, with an automated force displacement control. Furthermore, the toothed shaft can be provided in a simple manner, for example by providing such an external toothing and the functional element with such an internal toothing in the axial shape of the die, in particular during operation.
The pressing toothing and the guide toothing can be formed, for example, in a particularly common toothing section of the toothing, for example the internal toothing of the functional element or the external toothing of the toothed shaft, and arranged, in particular, distributed over the circumference thereof. In particular, the press toothing and the guide toothing can be formed in the same tooth section, if appropriate in a single tooth section of the tooth, for example the internal tooth of a functional element or the external tooth of a toothed shaft, and arranged distributed over their circumference. This makes it possible to minimize the axial length of the toothing (for example the internal toothing of the functional element or the external toothing of the toothed shaft) for fixing the functional element. In this way, for example, the axial length of the toothed shaft can be shortened and/or a construction space can be made available, for example, for a plurality of such fixed functional elements and/or other components.
In particular, the press toothing and the guide toothing can be arranged and/or formed symmetrically, for example rotationally symmetrically, distributed over the circumference of a toothing, for example an internal toothing of a functional element or an external toothing of a toothed shaft.
In a special embodiment, the pressing toothing and the guiding toothing are arranged and/or formed alternately with respect to one another. In this case, in the context of the assembly method, the internal toothing of the functional element is rotated with respect to the external toothing of the toothed shaft, in particular with an odd number of recesses and/or teeth, for example with one recess and/or one tooth. For example, the toothing system equipped with the press toothing and the guide toothing, for example the internal toothing system of a functional element or the external toothing system of a toothed shaft, can be designed in the form of a double-tooth profile with alternately arranged press toothing and guide toothing. In this way, not only a particularly easy pushing-up of the internal toothing of the functional element onto the external toothing of the toothed shaft can be achieved, but also a particularly high mechanical stability of the fastening of the functional element at the toothed shaft can be achieved.
Furthermore, the toothing provided with the first and second toothing recesses, for example the outer toothing of the toothed shaft or the inner toothing of the functional element, can have a spacing between the first and/or second toothing recesses and/or meshing teeth which delimit the first and/or second toothing recesses.
Similarly, the toothing system equipped with the press-fit teeth and optionally the guide toothing, for example the internal toothing system of the functional element or the external toothing system of the toothed shaft, has spaces between the press-fit teeth and/or optionally the guide toothing system teeth and/or defines the toothing system recesses of the press-fit teeth and/or optionally the guide toothing system teeth.
In this case, the spacing of one tooth (for example the outer tooth of the toothed shaft or the inner tooth of the functional element) and/or the spacing of the meshing teeth defining the first and/or second tooth spaces and the spacing of the other tooth (for example the inner tooth of the functional element or the outer tooth of the toothed shaft) and/or the tooth spaces defining the pressing meshing teeth and/or, if appropriate, the guide meshing teeth can mesh or mesh with one another. In this case, a gap-forming counter toothing can be formed or embodied in particular by the spacing of one toothing system (for example the outer toothing system of the toothed shaft or the inner toothing system of the functional element) and/or the meshing teeth defining the first and/or second toothing system recesses engaging into the spacing of the other toothing system (for example the inner toothing system of the functional element or the outer toothing system of the toothed shaft) and/or the teeth recesses defining the pressing mesh and/or, if appropriate, the guiding mesh.
In the context of the assembly method, the inner toothing of the functional element can be pushed onto the outer toothing of the toothed shaft in such a way that the press-fit toothing engages into the first toothing recess (and if appropriate the guide toothing engages into the second toothing recess) and the spaced-apart and/or toothing teeth defining the first and/or second toothing recesses engage into the spaced-apart and/or toothing recesses defining the press-fit toothing and/or if appropriate the guide toothing, and in particular a gapped mating toothing is formed in each case. After the rotation, the inner toothing of this functional element can be pushed up, in particular pressed onto the outer toothing of the toothed shaft, in particular in such a way that the pressing toothing engages into the second toothing recess and forms the pressing toothing (and if appropriate the guide toothing engages into the first toothing recess and forms a free mating toothing) and spaces and/or the toothing defining the first and/or second toothing recesses engages into the spaces and/or the toothing recesses defining the pressing toothing and/or if appropriate the guide toothing and forms a free mating toothing.
The formation of the spaced mating teeth by engaging the press-fit teeth in the first tooth recesses or the formation of the press-fit teeth or the spaced mating teeth by engaging the press-fit teeth in the second tooth recesses or the formation of the spaced mating teeth by engaging the guide tooth recesses in the first and/or second tooth recesses or the formation of the spaced mating teeth by engaging the spaced and/or defined first and/or second tooth recesses in the spaced and/or defined press-fit teeth and/or, if appropriate, guide tooth recesses of the guide tooth system can be controlled by adjusting a number of different parameters of the teeth which can be engaged or engaged with one another, for example by adjusting the root circle diameter (Fu kreisduchmeater) and/or the gap width and/or the tip circle diameter (kopfkreisduchmeater) and/or the tooth height and/or the tooth thickness and/or the tooth flank angle (flankenkel) and/or the gap and/or the tooth thickness and/or the tooth flank angle (flankenkel) of the teeth The shape of the teeth.
In a special embodiment, for this purpose, the first tooth recesses of the external toothing of the toothed shaft have a smaller root circle diameter than the second tooth recesses of the external toothing of the toothed shaft. In this case, the press-fit teeth of the internal toothing of the functional element can have, in particular, a tip circle diameter which is greater than a root circle diameter of a first tooth recess of the external toothing of the toothed shaft and which is less than or equal to a root circle diameter of a second tooth recess of the external toothing of the toothed shaft. In this way, it is possible to bring about the press-fit toothing engaging with play in the first toothing recess in the case of an initial pushing-up of the internal toothing of the functional element onto the external toothing of the toothed shaft and to form a fitted toothing with play, and in the case of an subsequent pushing-up of the internal toothing of the functional element onto the external toothing of the toothed shaft, after rotation, without play, into the second toothing recess and to form a press-fit toothing and to fix the functional element at the toothed shaft in this way. The guide toothing of the internal toothing of the functional element may have, for example, a tip circle diameter which is greater than a tip circle diameter of the press toothing of the internal toothing of the functional element and/or greater than a root circle diameter of a first tooth recess of the external toothing of the toothed shaft and/or greater than a root circle diameter of a second tooth recess of the external toothing of the toothed shaft. This can be brought about in that the guide toothing engages with play in the second toothing recess both in the case of initial pushing-up of the internal toothing of the functional element onto the external toothing of the toothed shaft and in the case of subsequent pushing-up of the internal toothing of the functional element onto the external toothing of the toothed shaft into the first toothing recess after rotation and can be formed as a mating toothing with play.
In a further special embodiment, which is configured in particular in contrast to the previous special embodiment, for this purpose the first tooth recesses of the internal toothing of the functional element have a larger root circle diameter than the second tooth recesses of the internal toothing of the functional element. The press-fit teeth of the external toothing of the toothed shaft can have a tip circle diameter which is smaller than the root circle diameter of the first tooth recesses of the internal toothing of the functional element and which is greater than or equal to the root circle diameter of the second tooth recesses of the internal toothing of the functional element. This also makes it possible for the press-fit teeth to engage with play in the first tooth recesses and to form a mating tooth with play in the case of an initial pushing-up of the internal tooth of the functional element onto the external tooth of the toothed shaft, and to engage without play in the second tooth recesses and to form a press-fit tooth after rotation in the case of a subsequent pushing-up of the internal tooth of the functional element onto the external tooth of the toothed shaft and to fix the functional element on the toothed shaft in this way. The guide toothing of the external toothing of the toothed shaft may have, for example, a tip circle diameter which is smaller than a tip circle diameter of the press toothing of the external toothing of the toothed shaft and/or smaller than a root circle diameter of the first tooth recess of the internal toothing of the functional element and/or smaller than a root circle diameter of the second tooth recess of the internal toothing of the functional element. This can likewise be brought about in that the guide toothing can engage with play into the second toothing recess both in the case of an initial pushing-up of the internal toothing of the functional element onto the external toothing of the toothed shaft and in the case of a subsequent pushing-up of the internal toothing of the functional element onto the external toothing of the toothed shaft can engage with play into the first toothing recess after rotation and can be designed as a mating toothing with play.
The functional element may for example comprise or be a sensor wheel and/or a cam and/or a hub, in particular a sensor wheel, for example for a sensor, for example for a camshaft position signal.
The toothed shaft system can be designed, for example, for a motor vehicle. For example, the gear shaft system can be designed for a motor vehicle with an internal combustion engine, for example with a gasoline engine or a diesel engine.
The disadvantages mentioned at the outset are thus avoided and corresponding advantages are achieved.
Drawings
There are numerous possibilities for designing and improving the gear shaft system according to the invention and the assembly method according to the invention in an advantageous manner. For this purpose reference is first made to patent claims which follow
fig. 1 shows a schematic perspective view of a first embodiment of a gear shaft system according to the invention, which in the assembled state is formed by a gear shaft having an outer toothing with a toothing section having a first and a second toothing recess and by a functional element having an inner toothing with a toothing section having a pressing toothing and a guide toothing;
fig. 2a,2b show a special embodiment of the gear shaft system according to the invention in a schematic cross section during assembly or in the assembled state, as shown in fig. 1;
fig. 3a,3b show in schematic cross section a second embodiment of a gear shaft system according to the invention, which is formed during assembly or in the assembled state from a gear shaft with an external toothing having a toothing section with a first and a second toothing recess and from a functional element with an internal toothing having a toothing section with a pressing toothing;
fig. 4a,4b show in schematic cross section a third embodiment of a gear shaft system according to the invention during assembly or in the assembled state, which is formed by a gear shaft having an outer toothing with a toothing section having press-fit toothing and by a functional element having an inner toothing with a toothing section having a first and a second toothing recess;
fig. 5a,5b show a fourth embodiment of the gear shaft system according to the invention in schematic cross section during assembly or in the assembled state, which is formed by a gear shaft with an outer toothing with a toothing section having a pressing toothing and a guide toothing and by a functional element with an inner toothing with a toothing section having a first and a second toothing recess;
fig. 6 shows a schematic perspective view of a fifth embodiment of a gear shaft system according to the invention during assembly, which is formed by a gear shaft with an external toothing with a first toothing section with a first toothing recess, a second toothing section with a second toothing recess and a section without toothing formed therebetween, and by a functional element with an internal toothing with a toothing section with press-fit meshing teeth.
REFERENCE SIGNS LIST
10 tooth shaft
11 external tooth part of gear shaft
12-tooth shaft section without teeth
20 functional element
21 internal tooth part of functional element
22 external teeth of functional element
100 pinion system
Push-up direction of A Start
Push-up direction of P-press engagement
11a first tooth gap of the external tooth of the gear shaft
11b second tooth space of external tooth part of gear shaft
11c spacing of the outer teeth of the toothed shaft and/or meshing teeth defining a first and/or second tooth space
21a press-fit toothing of an internal toothing of a functional element
21b guide toothing of an internal toothing of a functional element
21c spacing of the internal toothing of the functional element and/or limiting the toothing space of the pressing toothing and/or the guide toothing
f11aRoot circle diameter of first tooth space of outer tooth part of gear shaft
f11bRoot circle diameter of second tooth space of outer tooth part of gear shaft
K21aTip circle diameter of a pressing tooth of an internal tooth section of a functional element
K21bTip circle diameter of a guide toothing of an internal toothing of a functional element
11a pressing engagement tooth of external tooth part of tooth shaft
11b guide toothing of the outer toothing of the toothed shaft
11c spacing of the outer toothing of the toothed shaft and/or defining the toothing space of the pressing toothing and/or the guide toothing
21a first tooth gap of the internal tooth of the functional element
21b second tooth space of the inner tooth of the functional element
21c spacing of inner teeth of functional element and/or meshing teeth defining first and/or second tooth spaces
k11a*Tip diameter of the pressing teeth of the external tooth section of the gear shaft
k11b*Tooth tip diameter of guide engaging teeth of external tooth portion of gear shaft
f21a*Root circle diameter of a first tooth gap of an inner tooth of a functional element
f21b*Root circle diameter of second tooth space of internal tooth part of functional element
V has a first and a second tooth-spaced tooth section
V1 first tooth section with first tooth recess
V2 has a second tooth section with a second tooth space.
Detailed Description
Fig. 1 to 6 show various embodiments of a
In the embodiment shown in fig. 1 to 6, the
Fig. 1 and 6 show that the
The
In the embodiment shown in fig. 1 to 5b, the
Fig. 1 illustrates that the
In the context of the assembly method, the embodiment shown in fig. 1 to 5b can be assembled in particular by pushing the
In the context of the embodiments shown in fig. 1 to 3b and 6, the
In contrast, in the context of the embodiment shown in fig. 4a to 5b, the
In the context of the embodiment shown in fig. 2a,2b, 5a and 5b, the
Fig. 1 to 6 furthermore show that the
Fig. 1 shows a first embodiment of the
In the context of the first embodiment shown in fig. 1, the
The embodiment of the
Fig. 2a, which shows the
Fig. 2b shows the
The second embodiment of the
Fig. 3a, which shows the
Fig. 3b shows the
Fig. 2a and 3a illustrate that the configuration of the spaced mating and pressing toothing can be realized, for example, in that the
The third embodiment of the
Fig. 4a, which shows the
Fig. 4b shows the
The fourth embodiment of the
Fig. 5a, which shows the
Fig. 5b shows the
Fig. 4a and 5a illustrate that the formation of the spaced mating and pressing teeth can be achieved, for example, in that a
Fig. 6 shows a fifth embodiment of the
The embodiment shown in fig. 6 differs from the embodiment shown in fig. 1 to 5b in that the first and
In this way, in the case of the embodiment shown in fig. 6, the first tooth recesses 11a are formed in the first tooth section V1 of the external teeth of the
Similar to the embodiment shown in fig. 3a and 3b, the
Fig. 6 illustrates that such a
- 上一篇:一种医用注射器针头装配设备
- 下一篇:用于连接车辆复合部件的附接接口