阅读说明：本技术 一种变异微通道冷却型表面火焰低NOx燃气装置 (Variation micro-channel cooling type surface flame low NOx gas device ) 是由 牛艳青 薛旭峰 李帅飞 惠世恩 于 2019-11-11 设计创作，主要内容包括：本发明公开了一种变异微通道冷却型表面火焰低NOx燃气装置,包含上下集箱、变异结构水冷组件、由上下集箱与多组平行布置的变异结构水冷组件构建而成的多条致密的变异气流微通道、以及与上下集箱分别连接的进水口和出水口。燃气与空气混合气流经致密变异气流微通道后着火燃烧,但由于变异结构水冷组件吸热,实现气流火焰锋面在变异气流微通道出口与变异结构水冷组件表面的低温表面燃烧、显著降低气流燃烧温度、进而实现低温低NOx燃烧；同时,气流微通道的变异结构显著促进火焰气流的扰动,并与致密的变异结构水冷组件与变异气流微通道相结合,有效防止回火与脱火,进而实现低温低NOx表面燃烧同时,消除局部高温现象、保证燃烧稳定、安全与高效。(The invention discloses a variation micro-channel cooling type surface flame low NOx gas device which comprises an upper collection box, a lower collection box, a variation structure water cooling assembly, a plurality of compact variation gas flow micro-channels, a water inlet and a water outlet, wherein the plurality of compact variation gas flow micro-channels are formed by the upper collection box, the lower collection box and a plurality of groups of variation structure water cooling assemblies which are arranged in parallel, and the water inlet and the water outlet are respectively connected with the upper collection box and the lower collection box. The mixed gas of fuel gas and air is ignited and combusted after flowing through the dense variant gas flow microchannel, but because the variant structure water-cooling component absorbs heat, the combustion of the gas flow flame front at the outlet of the variant gas flow microchannel and the low-temperature surface of the variant structure water-cooling component is realized, the gas flow combustion temperature is obviously reduced, and further the low-temperature low NOx combustion is realized; meanwhile, the variation structure of the airflow microchannel obviously promotes the disturbance of flame airflow, and is combined with the water cooling assembly with the compact variation structure and the variation airflow microchannel, so that the tempering and the fire dropping are effectively prevented, the low-temperature low-NOx surface combustion is realized, and meanwhile, the local high-temperature phenomenon is eliminated, and the stable, safe and efficient combustion is ensured.)

1. The utility model provides a low NOx gas device of variation microchannel cooling type surface flame, its characterized in that includes header (2) and lower header (5) respectively, last header (2) and lower header (5) between be provided with multiunit variation structure water cooling module (3), constitute one variation air current microchannel (4) between per two adjacent variation structure water cooling module (3), all variation air current microchannels (4) mutually support, form the surface combustion turbulence flame frontal in variation structure water cooling module (3), last header (2) set up water inlet (1), lower header (5) set up delivery port (6).

2. The variant microchannel cooled surface flame low NOx gas burner of claim 1 wherein the variant configuration water cooling modules (3) are arranged densely and parallel to each other.

3. The variant micro-channel cooling type surface flame low NOx gas device as claimed in claim 1, wherein the variant structure water cooling assembly (3) is of an alternating 'concave-convex' type structure, and the corresponding variant gas flow micro-channel (4) is of an alternating 'convex-concave' type structure.

4. The variant micro-channel cooling type surface flame low NOx gas device as claimed in claim 1, wherein the inner wall of the variant water cooling assembly (3) facing the flame front side is a transverse corrugated structure (7).

Technical Field

The invention relates to the technical field of combustion utilization of gas furnaces and industrial low-calorific-value gas, in particular to a variable micro-channel cooling type surface flame low-NOx gas device.

Background

As a country with large energy production and consumption, the green and low-carbon development of China has been one of the core development strategies for protecting the ecological environment. Therefore, the reduction of pollutants such as particulate matters, sulfur oxides, nitrogen oxides and the like generated during energy combustion has become a focus of current research. China also has a series of policies for controlling the NOx emission value of a gas boiler, and GB13271-2014 emission Standard of atmospheric pollutants for boilers stipulates that the NOx emission limit value of an industrial gas boiler in China is 400mg/m³And the NOx emission limit value of the newly-built gas boiler is 200mg/m³The NOx emission limit value of the gas-fired boiler in key areas is 150mg/m³。

Compared with solid fuels such as coal and the like, natural gas is used as a clean energy source, and can effectively reduce the emission of particulate matters, sulfur oxides and nitrogen oxides. However, in the present stage, although the low NOx combustion technologies and mechanisms such as staged combustion, lean premixed combustion, flue gas recirculation, catalytic combustion, flameless combustion, etc. are widely studied, the original NOx emission of the gas burner is still high, and there is a certain gap from foreign technologies. In addition, various industrial low-heating value fuel gas has huge emission, and low NOx fuel gas devices are urgently needed to be developed.

Fuel combustion NOx formation is classified according to its source into thermodynamic, rapid, and fuel properties. In the combustion process of gas, thermal NOx is the leading source of NOx, and the rapidness and the fuel property are negligible. Thermal NOx is generated by reacting nitrogen in air with oxygen in a high temperature environment. Among them, the temperature has a large influence on the formation of thermal NOx, the amount of thermal NOx formed increases rapidly as the combustion temperature increases, and NOx formation becomes more remarkable as the residence time in the high-temperature region becomes longer. Experiments have shown that thermal NOx formation is essentially negligible at temperatures below 1500K, but that the rate of thermal NOx formation increases by a factor of 6-7 with subsequent increases in temperature of 100K. In addition, in the actual combustion process, even if the average combustion temperature of the combustion chamber is lower than 1500K, due to uneven air temperature distribution, a large amount of thermal NOx is generated due to local high temperature.

Reducing the average combustion temperature and avoiding localized high temperatures are the primary means of reducing thermal NOx formation. At this stage, wire mesh surface combustion technology reduces gas flame temperature and NOx formation to some extent, but industrial applications show that NOx emissions are still less than ideal. Therefore, the invention realizes surface combustion and simultaneously further remarkably reduces the generation of NOx by means of water-cooling contact temperature reduction while ensuring stable, safe and efficient combustion and eliminating the occurrence of local high temperature.

Disclosure of Invention

In order to solve the above technical problems, an object of the present invention is to provide a variant microchannel cooling type surface flame low NOx gas combustion device, which can significantly reduce the combustion temperature of the gas flow, further realize low temperature low NOx surface combustion, and simultaneously can effectively prevent backfire and misfire, and ensure stable, safe and efficient combustion.

In order to achieve the purpose, the invention adopts the technical scheme that:

the utility model provides a low NOx gas device of variation microchannel cooling type surface flame, includes header 2 and lower header 5 respectively, last header 2 and lower header 5 between be provided with multiunit variation structure water cooling module 3, constitute a variation air current microchannel 4 between per two adjacent variation structure water cooling module 3, all variation air current microchannels 4 mutually support, form the surface combustion turbulence flame frontal at variation structure water cooling module 3, last header 2 set up water inlet 1, lower header 5 sets up delivery port 6.

The water cooling assemblies 3 with the variant structures are mutually compact and arranged in parallel.

The variation structure water cooling assembly 3 is of an alternate concave-convex structure, and the corresponding variation airflow micro-channel 4 is of an alternate concave-convex structure.

The inner wall of the water cooling component 3 with the variation structure facing the flame front surface side is a transverse corrugated structure 7.

The invention has the beneficial effects that:

according to the invention, multiple groups of water cooling assemblies with dense and parallel arranged variant structures are arranged to form dense, alternate and parallel arranged variant airflow microchannels, so that on one hand, premixed gas is promoted to flow through the variant airflow microchannels and then form a high-turbulence flame frontal surface at the outlet of the variant airflow microchannels, ignition and efficient combustion of the gas are promoted, and the phenomena of fire dropping and tempering of the gas and local high temperature are prevented; on one hand, the flame front temperature is reduced by directly contacting with the flame, low-temperature surface combustion is realized, and the generation of thermal NOx is effectively inhibited. Meanwhile, the inside of the water cooling assembly with the variable structure is of a transverse corrugated structure, so that the internal heat transfer deterioration of the water cooling assembly with the variable structure during surface combustion is effectively prevented, and higher heat transfer efficiency is ensured.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention.

FIG. 2 is a schematic cross-sectional view of a water cooling module 3A-A with a varied structure according to the present invention.

Wherein: 1. a water inlet; 2. an upper header; 3. a variable structure water cooling assembly; 4. a variant gas flow microchannel; 5. a lower header; 6. a water outlet; 7. the water cooling component with the variable structure has an internal corrugated structure.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Referring to fig. 1, the device of the present invention has the following specific connection modes: the multiple groups of water cooling assemblies 3 with the dense and parallel arranged variation structures are connected in parallel with the upper header 2 and the lower header 5, a variation airflow micro-channel 4 is formed between every two adjacent water cooling assemblies 3 with the variation structures, the upper header 2 is provided with a water inlet 1, and the lower header 5 is provided with a water outlet 6. After the mixed gas flow of the fuel gas and the air passes through the dense and parallel arranged variant gas flow micro-channels 4, a highly turbulent low-temperature surface combustion flame front is formed at the outlet of the mixed gas flow and the surface of the variant structure water-cooling component 3. The variation structure water cooling assembly 3 is of an alternate concave-convex structure, and the corresponding variation airflow micro-channel 4 is of an alternate concave-convex structure;

all the variant air flow micro-channels 4 are mutually matched to form a turbulent air flow field outside and behind the variant structure water-cooling assembly 3.

The variation structure water-cooling assembly 3 is of an alternate concave-convex structure, and the variation airflow microchannel 4 is of an alternate concave-convex structure, so that the mixed airflow at the outlet of the variation airflow microchannel 4 and the surface of the variation structure water-cooling assembly 3 can form a highly turbulent surface low-temperature combustion flame front.

Referring to fig. 2, in order to ensure the efficient cooling of the flame front by the water-cooling module 3 with the varied structure and prevent the inner wall from heat transfer deterioration and scaling, the inner wall of the water-cooling module 3 facing the flame front side is a transverse corrugated structure 7. Effectively prevent the inside heat transfer of variable structure water cooling module 3 when the surface combustion worsens and the scale deposit, guarantee higher heat transfer efficiency and cool off flame frontal surface temperature.

The mixed gas of fuel gas and air is ignited and combusted after flowing through the dense variant gas flow microchannel, but because the variant structure water-cooling component absorbs heat, the combustion of the gas flow flame front at the outlet of the variant gas flow microchannel and the low-temperature surface of the variant structure water-cooling component is realized, the gas flow combustion temperature is obviously reduced, and further the low-temperature low NOx combustion is realized; meanwhile, the variation structure of the airflow microchannel obviously promotes the disturbance of flame airflow, and is combined with the water cooling assembly with the compact variation structure and the variation airflow microchannel, so that the tempering and the fire dropping are effectively prevented, the low-temperature low-NOx surface combustion is realized, and meanwhile, the local high-temperature phenomenon is eliminated, and the stable, safe and efficient combustion is ensured.

The working principle of the invention is as follows:

the invention adopts a plurality of groups of water cooling assemblies 3 with compact parallel arranged variation structures to be connected in parallel between an upper header and a lower header to form a water cooling assembly 4 with compact parallel arranged variation airflow, the water cooling assemblies 3 with variation structures are in an alternating concave-convex structure, and the corresponding water cooling assemblies 4 with variation airflow are in an alternating concave-convex structure; the highly turbulent combustion of the premixed gas flow of the gas and the air at the outlet of the variant gas flow micro-channel 4 and the surface of the variant structure water-cooling assembly 3 is realized, and the tempering and the fire dropping are prevented; the two ends of the water cooling component 3 with the variation structure are respectively connected with the lower header 5 of the upper header 2, so that the flowing of cooling water and the cooling of the flame frontal surface are realized, the low-temperature surface combustion is ensured, the local high-temperature phenomenon is eliminated, and the generation of NOx is obviously reduced; meanwhile, the inner wall of the water cooling component 3 with the variation structure facing the flame front surface side is of a transverse corrugated structure 7, so that heat exchange is enhanced, heat transfer deterioration and scaling are prevented, and the safe operation of the device is ensured.

The specific operation mode of the invention is as follows:

before the premixed gas flow of the fuel gas and the air is introduced, the flowing and the circulation of water in the water-cooling component 3 with the variation structure, the upper header 2 and the lower header 5 are ensured, and then the ignition is carried out. In the actual operation process, the flow and the flow speed of water circulation in the water cooling assembly 3 with the variable structure, the upper header 2 and the lower header 5 can be adjusted according to the gas quantity. For high-calorific-value gas, the water-cooling component 3 with the variable structure is properly encrypted, the flow and heat exchange of water inside the water-cooling component are strengthened, and the full cooling of the surface combustion flame front is ensured; for low-heating value fuel gas, the variant gas flow micro-channel 4 can be properly widened, namely, the arrangement of the variant structure water-cooling assembly 3 is properly reduced, and the ignition is strengthened while the low-temperature surface combustion is ensured.

The above contents are only for illustrating the technical idea of the present invention, and the protection scope of the present invention is not limited thereby, and any modifications made on the basis of the technical solution according to the technical idea of the present invention, such as changing the water cooling module with a modified structure, changing the flowing medium in the water cooling module with a modified structure from water to flue gas or air, and changing the shapes of the inner and outer surfaces of the water cooling module with a modified structure, fall within the protection scope of the claims of the present invention.