Assembly line type material overturning equipment and assembly line type material overturning method

文档序号:1484194 发布日期:2020-02-28 浏览:16次 中文

阅读说明:本技术 一种流水线式物料翻转设备和流水线式物料翻转方法 (Assembly line type material overturning equipment and assembly line type material overturning method ) 是由 张则磊 于 2019-10-25 设计创作,主要内容包括:本发明公开了一种流水线式物料翻转设备,物料通过传输带输送至加工设备,物料为管状件,传输带包括第一传输带和第二传输带,翻转设备设在第一传输带和第二传输带之间,翻转设备包括翻转机构,翻转机构包括转盘,所述转盘上设有供物料穿过的穿孔,所述穿孔和物料之间为间隙配合,所述翻转设备还包括第一矫正机构,物料进入穿孔前由所述第一矫正机构对物料进行矫正操作,所述物料被矫正后进入所述穿孔,所述转盘周向转动对在穿孔中的物料进行翻转,所述物料在翻转时与所述第一传输带始终贴合。本发明还公开了一种基于上述物料翻转设备的流水线式物料翻转方法。本发明的优点在于可以有效提高机加工的自动化程度,同时提升生产效率。(The invention discloses a production line type material turnover device, wherein materials are conveyed to a processing device through a conveying belt, the materials are tubular pieces, the conveying belt comprises a first conveying belt and a second conveying belt, the turnover device is arranged between the first conveying belt and the second conveying belt, the turnover device comprises a turnover mechanism, the turnover mechanism comprises a rotary table, through holes for the materials to pass through are formed in the rotary table, the through holes and the materials are in clearance fit, the turnover device further comprises a first correcting mechanism, the first correcting mechanism is used for correcting the materials before the materials enter the through holes, the materials enter the through holes after being corrected, the rotary table rotates in the circumferential direction to turn over the materials in the through holes, and the materials are always attached to the first conveying belt during turnover. The invention also discloses a production line type material overturning method based on the material overturning equipment. The invention has the advantages of effectively improving the automation degree of machining and simultaneously improving the production efficiency.)

1. The utility model provides a pipelined material tipping arrangement, the material passes through the transmission band and carries to processing equipment, the material is the tubulose piece, and the transmission band includes first transmission band and second transmission band, a serial communication port, tipping arrangement establishes between first transmission band and second transmission band, tipping arrangement includes tilting mechanism, and tilting mechanism includes the carousel, be equipped with the perforation that supplies the material to pass on the carousel, be clearance fit between perforation and the material, tipping arrangement still includes first correction mechanism, the material get into before the perforation by first correction mechanism corrects the operation to the material, the material is corrected the back and is got into the perforation, carousel circumferential direction overturns the material in the perforation, the material when the upset with first transmission band laminates all the time.

2. The pipelined material turning device of claim 1, wherein a first sensor is coupled to the first orthotic for sensing material, the first sensor being configured to control the first orthotic to open.

3. The pipelined material turning device of claim 2 further comprising a second straightening mechanism that performs a secondary straightening of the material after it exits the perforations.

4. The pipelined material turnover device of claim 3, wherein the turnover device is further provided with a second sensor on one side of the second conveyor belt, and the second sensor controls the turnover device to turn on and turn over when the front end of the material passes through the second sensor.

5. The pipelined material turning device of claim 4 wherein the second sensor controls the second straightening mechanism to initiate a straightening operation as the trailing end of the material passes by the second sensor.

6. The assembly line type material turnover device of claim 1, wherein the rotary disc is movably installed with an adjusting plate for adjusting the size of the perforation at the perforation.

7. The pipelined material turning apparatus of claim 1 wherein said first conveyor belt and said second conveyor belt are at the same elevation, said material is a rectangular square tube, and the center of said perforations is offset in a lateral direction relative to the center of said square tube.

8. The assembly line type material turnover device of claim 1, wherein a lifting mechanism is further connected to the turnover device, and the lifting mechanism is used for lifting or lowering the turnover device to adjust the height difference between the rotary table and the conveying belt.

9. The pipelined material turnover device of claim 1, wherein the turnover mechanism further comprises a drive motor, a drive gear is connected to the drive motor, and the circumferential outer ring of the turntable is provided with a tooth surface, and the drive gear is meshed with the tooth surface.

10. The utility model provides a pipelined material upset method, its characterized in that adopts material tipping arrangement, and material tipping arrangement locates between first transmission band and second transmission band, tipping arrangement includes tilting mechanism, is located first aligning gear, the first inductor of first transmission band one side, and is located second aligning gear, the second inductor of second transmission band one side, and tilting mechanism includes the carousel, be equipped with the perforation that supplies the material to pass on the carousel, be clearance fit between perforation and the material, the upset method is as follows:

s1, placing the materials on the first conveying belt, and moving the materials towards the turnover equipment by the first conveying belt;

s2, the first sensor on the turnover equipment senses the material, the first correction mechanism is controlled to be started to clamp the material, after the clamping operation is finished, the first correction mechanism is closed, and the material is conveyed continuously;

s3, the material enters the through hole of the turnover mechanism under the correction of the first correction mechanism, and when the front end of the material passes through the through hole and passes through the second sensor, the second sensor controls the turnover mechanism to turn over;

s4, in the overturning process of the material, the rear end part of the material does not break away from the first conveying belt, and the material is overturned while being conveyed until the rear end of the material completely penetrates out of the through hole;

s5, when the rear end of the material passes through the second sensor, the second sensor triggers the second correcting mechanism to perform correcting operation so as to clamp the material, and after the clamping is finished, the second correcting mechanism is closed, and the material is conveyed continuously.

[ technical field ] A method for producing a semiconductor device

The invention relates to a production line type material overturning device, and belongs to the field of automatic processing tools.

[ background of the invention ]

For the mechanical field, machining is very common, and with the increase of labor cost, enterprises attach more importance to automatic machining, taking a grinding machine as an example, generally a material or a workpiece needs to be machined into a plurality of surfaces, taking a square pipe as an example, the square pipe comprises 4 planes, at least 2 surfaces and even 4 surfaces need to be ground in some cases, in the traditional machining process, one plane is turned over manually after being ground, but the mode cannot meet the requirements of the current automatic production.

[ summary of the invention ]

The technical problem to be solved by the invention is to overcome the defects of the prior art and provide the production line type material turnover equipment, which can effectively improve the automation degree of machining and simultaneously improve the production efficiency.

The technical scheme adopted by the invention is as follows:

the utility model provides a pipelined material tipping arrangement, the material passes through the transmission band and carries to processing equipment, the material is the tubulose piece, and the transmission band includes first transmission band and second transmission band, tipping arrangement establishes between first transmission band and second transmission band, tipping arrangement includes tilting mechanism, and tilting mechanism includes the carousel, be equipped with the perforation that supplies the material to pass on the carousel, be clearance fit between perforation and the material, tipping arrangement still includes first correction mechanism, before the material gets into the perforation by first correction mechanism corrects the operation to the material, the material is corrected the back and is got into the perforation, carousel circumferential direction overturns the material in the perforation, the material when the upset with first transmission band laminates all the time.

The invention has the following beneficial effects:

1. according to the invention, the turnover device comprises the turnover mechanism and a first correction mechanism, when materials enter the turnover mechanism from a first conveying belt, the materials are corrected by the first correction mechanism, so that the materials can normally enter the through holes of the rotary table, if the materials are not corrected, the materials are likely to shake or deflect when being conveyed on the first conveying belt, so that the materials are unlikely to normally enter the through holes, after the materials enter the through holes, the rotary table rotates in the circumferential direction, so that the materials are also driven to rotate in the circumferential direction, and the turnover is realized, so that the switching of processing surfaces is naturally formed when the materials are conveyed from the first conveying belt to a second conveying belt, the automation degree of the whole process is high, and the labor cost is reduced;

2. the turnover and transmission functions are realized, the materials are in clearance fit with the through holes in the through holes, so that the materials still have free moving space in the through holes, and when the actual materials are turned over, the materials can freely descend in the through holes due to self weight, so that the materials cannot be separated from the first conveying belt and can be always attached to the first conveying belt, the first conveying belt can always give friction force to the materials to enable the materials to be conveyed forwards, namely the materials are conveyed forwards while being turned over, and the integral production efficiency can be greatly improved.

3. When materials need to be continuously processed through a plurality of processes, a systematic assembly line process can be formed by utilizing the invention, a plurality of conveying belts can be saved, and because the second conveying belt of the previous process can be just used as the first conveying belt of the next process, the systematic assembly line process has great cost advantage.

Preferably, the first straightening mechanism is connected with a first sensor for sensing materials, and the first sensor is used for controlling the first straightening mechanism to be opened.

Preferably, the turnover equipment further comprises a second straightening mechanism, and after the material passes through the through hole, the second straightening mechanism conducts secondary straightening on the material.

Preferably, the turnover equipment is further provided with a second sensor on one side of the second conveying belt, and when the front end of the material passes through the second sensor, the second sensor controls the turnover equipment to be turned on and turned over.

Preferably, when the rear end of the material passes through the second sensor, the second sensor controls the second straightening mechanism to start straightening operation.

Preferably, the turntable is movably provided with an adjusting plate for adjusting the size of the perforation at the perforation.

Preferably, the first conveying belt and the second conveying belt are located at the same height, the material is a rectangular square pipe, and the center of the through hole is eccentrically arranged in the transverse direction relative to the center of the square pipe.

Preferably, the turnover device is further connected with a lifting mechanism, and the lifting mechanism is used for lifting or descending the turnover device so as to adjust the height difference between the rotary table and the conveying belt.

Preferably, the turnover mechanism further comprises a driving motor, the driving motor is connected with a driving gear, a tooth surface is arranged on the circumferential outer ring of the rotary disc, and the driving gear is meshed with the tooth surface.

The invention also discloses a production line type material overturning method, which adopts material overturning equipment, wherein the material overturning equipment is arranged between a first conveying belt and a second conveying belt, the overturning equipment comprises an overturning mechanism, a first correcting mechanism and a first inductor which are positioned on one side of the first conveying belt, and a second correcting mechanism and a second inductor which are positioned on one side of the second conveying belt, the overturning mechanism comprises a turntable, the turntable is provided with a through hole for a material to pass through, and the through hole and the material are in clearance fit, and the overturning method comprises the following steps:

s1, placing the materials on the first conveying belt, and moving the materials towards the turnover equipment by the first conveying belt;

s2, the first sensor on the turnover equipment senses the material, the first correction mechanism is controlled to be started to clamp the material, after the clamping operation is finished, the first correction mechanism is closed, and the material is conveyed continuously;

s3, the material enters the through hole of the turnover mechanism under the correction of the first correction mechanism, and when the front end of the material passes through the through hole and passes through the second sensor, the second sensor controls the turnover mechanism to turn over;

s4, in the overturning process of the material, the rear end part of the material does not break away from the first conveying belt, and the material is overturned while being conveyed until the rear end of the material completely penetrates out of the through hole;

s5, when the rear end of the material passes through the second sensor, the second sensor triggers the second correcting mechanism to perform correcting operation so as to clamp the material, and after the clamping is finished, the second correcting mechanism is closed, and the material is conveyed continuously.

These features and advantages of the present invention will be disclosed in more detail in the following detailed description and the accompanying drawings.

[ description of the drawings ]

The invention is further described below with reference to the accompanying drawings:

FIG. 1 is a general schematic diagram of a first embodiment of the present invention;

fig. 2 is a first schematic structural diagram of a turning apparatus according to an embodiment of the present invention;

fig. 3 is a schematic structural diagram of a turning apparatus according to a first embodiment of the present invention;

fig. 4 is a schematic diagram illustrating eccentricity between a through hole and a material according to an embodiment of the present invention.

[ detailed description ] embodiments

The technical solutions of the embodiments of the present invention are explained and illustrated below with reference to the drawings of the embodiments of the present invention, but the following embodiments are only preferred embodiments of the present invention, and not all embodiments. Based on the embodiments in the implementation, other embodiments obtained by those skilled in the art without any creative effort belong to the protection scope of the present invention.

In the following description, the terms such as "inner", "outer", "upper", "lower", "left", "right", etc., which indicate orientations or positional relationships, are used for convenience in describing embodiments and simplifying descriptions, but do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the invention.

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