阅读说明：本技术 一种极板吊运转移设备及吊运转移方法 (Polar plate lifting and transferring equipment and lifting and transferring method ) 是由 钱顺荣 钱梦飞 梁电 周小七 于 2019-11-26 设计创作，主要内容包括：本发明涉及极板涂膏后的转移技术领域,公开了一种极板吊运转移设备及吊运转移方法,该极板吊运转移设备包括输送线、工作台、穿设于工作台上极板的横轴、放置架及桁架机械手,一种极板吊运转移设备及吊运转移方法通过利用输送线将涂膏后的极板水平输送至工作台,通过抓取极板的板栅部位将极板竖直放置于工作台上的排列区内竖直叠合排列,之后穿入横轴将极板穿成串,再通过桁架机械手勾取横轴,将成串的极板转移至放置架上吊设,实现涂膏极板的半自动吊运转移,减少了极板的人工搬运,降低劳动强度,该极板吊运转移方法。(The invention relates to the technical field of transfer of pasted polar plates, and discloses polar plate lifting transfer equipment and a lifting transfer method.)

1. The utility model provides a polar plate handling transfer apparatus, includes transfer chain (1), and the discharge gate department that the polar plate scribbled the trigger is located to the input neighbour of this transfer chain (1), carries polar plate (10) of placing from the level that the polar plate scribbled the trigger output on it, its characterized in that still includes:

the workbench (2) is horizontally erected on the conveying path of the conveying line (1), and an arrangement area (20) for sequentially overlapping the vertically placed polar plates (10) is arranged on the workbench (2);

the transverse shaft (3), the transverse shaft (3) penetrates through the polar ear holes (11) on the polar plates (10) placed in the arrangement area (20);

the placing frames (4) are arranged at the output end of the conveying line (1) in an adjacent mode, at least one group of placing frames is arranged on the placing frames (4), and supporting beams (41) which are arranged in parallel and used for supporting the two axial ends of the transverse shaft (3) are arranged on the placing frames; and

truss manipulator (5), truss manipulator (5) set up in transfer chain (1) with directly over workstation (2), be provided with on it and remove and flexible couple (51) that set up, this couple (51) certainly workstation (2) department catches on the both ends of cross axle (3), shift polar plate (10) of wearing to establish on this cross axle (3) to vertical the placing on rack (4).

2. The polar plate lifting and transferring equipment as claimed in claim 1, wherein the arrangement area (20) is formed by enclosing baffle plates (21) and baffle strips (22) which are perpendicular to each other, the baffle plates (21) are abutted against the side surfaces of the adjacent polar plates (10) coated with the lead plaster and are arranged to cover the polar plates (10), and the baffle strips (22) are abutted against one side of the polar plates (10) provided with the polar lug holes (11).

3. The polar plate lifting and transferring equipment as claimed in claim 2, characterized in that the baffle (21) is provided with a supporting groove (211) for supporting the transverse shaft (3), and a positioning mechanism (6) for supporting and positioning the transverse shaft (3) is arranged on one side of the supporting groove (211) along the axial direction of the transverse shaft (3).

4. The polar plate lifting and transferring equipment as claimed in claim 3, wherein the positioning mechanism (6) and the baffle (21) are both arranged on the same side of the polar plate (10), the polar plate lifting and transferring equipment comprises limiting parts (63) symmetrically arranged along the axis direction of the transverse shaft (3), the limiting parts (63) are obliquely arranged, the bottoms of the limiting parts (63) are fixedly connected with the workbench (2), and the tops of the limiting parts touch each other to limit the transverse shaft (3) passing through the lower part of the limiting parts.

5. The pole plate handling and transferring device of claim 1, wherein a plurality of drain holes (23) are arranged on the working platform (2) at the arrangement area (20).

6. The polar plate lifting and transferring equipment as claimed in claim 5, wherein the workbench (2) is provided with a plate brushing mechanism (7), the plate brushing mechanism (7) comprises an induction component (71) and a plate brushing component (72), the induction component (71) is arranged on one side of the arrangement area (20) and inducts the transverse shaft (3), the plate brushing component (72) is arranged on one side of the arrangement area (20) close to the input end of the conveying line (1), and after the induction component (71) inducts the transverse shaft (3), the plate brushing component (72) is controlled to wipe the upper end part of the polar plate (10) in the arrangement area (20).

7. The pole plate handling and transferring device of claim 1, wherein a transverse shaft stacking area (24) for placing the transverse shaft (3) is arranged adjacent to the arrangement area (20).

8. The polar plate lifting and transferring device as claimed in claim 1, wherein the placing rack (4) is arranged in multiple layers, a plurality of groups of the supporting beams (41) are arranged along the height direction of the placing rack, and any one of the supporting beams (41) in each group of the supporting beams (41) is detachably arranged.

9. The polar plate lifting and transferring equipment as claimed in claim 1, wherein the workbench (2) is provided with an automatic shaft penetrating mechanism (8) which comprises a box body (81), a shaft pushing assembly (82) and a shaft penetrating assembly (83), and a horn-shaped vertically arranged feeding channel (811) and an arc-shaped horizontally arranged discharging channel (812) are arranged in the box body (81); push away a subassembly (82) set up in the output end department of feedstock channel (811), it is just right discharge channel (812) set up, and it will feedstock channel (811) output end department cross axle (3) propelling movement extremely in discharge channel (812), wear a subassembly (83) neighbour to locate discharge channel (812) one side, its propelling movement cross axle (3) on discharge channel (812) penetrate in utmost point ear hole (11) of polar plate (10) of working area (20).

10. A polar plate lifting and transferring method is characterized by comprising the following steps:

step one), conveying a polar plate, wherein a conveying line (1) horizontally conveys the polar plate (10) output from a discharge hole of a polar plate coating machine to a workbench (2) adjacent to a conveying path of the conveying line (1);

secondly, stacking the polar plates, namely carrying and transferring the polar plates (10) horizontally conveyed on the conveying line (1) into an arrangement area (20) on the workbench (2) to vertically and sequentially place the polar plates (10) in an overlapped mode, wherein the side faces, coated with the lead plaster, of the polar plates (10) are arranged towards a baffle (21) on the workbench (2), and one side, provided with a polar lug hole (11), of each polar plate (10) is abutted against and touched with a baffle strip (22) on the workbench (2);

inserting a cross shaft (3) into a polar ear hole (11) on a polar plate (10) vertically placed in the arrangement area (20) to string the polar plate (10), wherein the cross shaft (3) is supported and positioned by a supporting groove (211) on the baffle plate (21) and a positioning mechanism (6) positioned on one side of the baffle plate (21) in a matching manner;

step four), brushing the plates, wherein after the induction component (71) arranged on one side of the arrangement area (20) induces that the transverse shaft (3) penetrates and is arranged in place, the induction component (71) drives the brushing plate component (72) which is positioned on one side of the arrangement area (20) close to the input end of the conveying line (1) to wipe the upper end faces of the polar plates (10) in the arrangement area (20);

step five), hoisting and transferring, namely after the polar plates (10) are wiped, driving a hook (51) on a truss manipulator (5) positioned above the arrangement area (20) to move to the arrangement area (20) to hook the two axial end parts of the transverse shaft (3), carrying the polar plates (10) strung by the transverse shaft (3) to a placing frame (4) positioned at the output end of the conveyor line (1) by the truss manipulator (5), erecting the two axial end parts of the transverse shaft (3) on a supporting beam (41) of the placing frame (4), and vertically hoisting the polar plates (10) strung on the transverse shaft (3); and

and step six), dispersing the polar plates, wherein the polar plates (10) vertically hung on the placing rack (4) are shifted to enable a gap to exist between the adjacent polar plates (10).

Technical Field

The invention relates to the technical field of transfer of pasted polar plates, in particular to polar plate lifting transfer equipment and a lifting transfer method.

Background

After a plate grid of a lead-acid battery is coated with lead plaster through a plate coating machine, the muddy lead plaster is attached to the netted plate grid, and at the moment, the lead plaster is still in a muddy state and needs to be naturally air-dried and solidified to form a plate.

The stacking of the existing polar plates, the penetrating of the transverse shafts and the transferring of the polar plates to the placing rack are all carried out manually, and the whole polar plates are mainly made of metal lead, so that the density of the metal lead is high, the mass sum of the polar plates penetrating on the single transverse shaft reaches 20-30kg, the labor intensity of manual carrying is high, the working efficiency is low, in the whole working process, at least 3 workers are required to operate, one worker stacks and penetrates the polar plates, one worker carries the polar plates, and the rest workers disperse the polar plates and replace the placing rack, so that time and labor are wasted.

In patent document CN201821080780.5, an automatic collecting, arranging and transferring device for lead-acid battery plates is disclosed, which specifically comprises: the material receiving and conveying mechanism collects a plurality of rows of polar plates conveyed horizontally to be stacked into a plurality of groups of polar plates and conveys the polar plates to the next mechanism; the reverse conveying mechanism is arranged at the rear end of the material receiving and conveying mechanism and is used for arranging a plurality of groups of polar plates conveyed by the material receiving and conveying mechanism, so that the centers of each group of polar plates after arrangement are aligned and conveyed to the next mechanism; the upper and lower plate forking mechanism is arranged adjacent to the reverse conveying mechanism, supports a plurality of groups of polar plates and transfers the polar plates to the next mechanism; the clamping plate feeding mechanism is arranged at the rear end of the reverse conveying mechanism, receives the multiple groups of polar plates transferred by the upper and lower plate forking mechanism, and conveys the multiple groups of polar plates to the next mechanism; and the jacking translation mechanism is arranged adjacent to the clamping plate feeding mechanism and outputs the plurality of groups of polar plates.

However, after the pole plates are coated with the lead paste by the pole plate coating machine, the lead paste is mud-shaped and is easily damaged, so that the device cannot be applied to the working environment of the application, and the lead paste on the pole plates is easily damaged in the collecting, arranging and transferring process of the pole plates, so that the quality of the produced pole plates is unqualified.

Disclosure of Invention

In order to solve the problems, the invention provides polar plate hoisting and transferring equipment, which horizontally conveys pasted polar plates to a workbench by utilizing a conveying line, vertically places the polar plates in an arrangement area on the workbench for vertical overlapping arrangement by grabbing grid parts of the polar plates, penetrates a cross shaft to penetrate the polar plates into a string, hooks the cross shaft by a truss manipulator, transfers the string polar plates to a placing frame for hoisting, realizes semi-automatic hoisting and transferring of the pasted polar plates, reduces manual handling of the polar plates, and reduces labor intensity.

In order to achieve the purpose, the invention provides the following technical scheme:

the utility model provides a polar plate handling transfer apparatus, includes the transfer chain, and the discharge gate department of polar plate coating machine is located to the input neighbour of this transfer chain, carries the polar plate of placing from the level of polar plate coating machine output on it, still includes:

the workbench is horizontally erected on the conveying path of the conveying line, and an arrangement area for sequentially overlapping the vertically placed polar plates is arranged on the workbench;

the transverse shaft penetrates through the polar ear holes on the polar plates placed in the arrangement area;

the placing frames are arranged at the output end of the conveying line in an adjacent mode, at least one group of placing frames is arranged, and supporting beams which are arranged in parallel and used for supporting the two axial ends of the transverse shaft are arranged on the placing frames; and

the truss manipulator is arranged right above the conveying line and the workbench and is provided with a movable and telescopic hook, and the hook hooks the two ends of the cross shaft from the workbench to transfer the polar plates penetrating through the cross shaft to the vertical placement on the placement frame.

As an improvement, the arrangement area is formed by enclosing baffle plates and barrier strips which are perpendicular to each other, the baffle plates are abutted against the side surfaces of the adjacent polar plates coated with the lead plaster and cover the polar plates, and the barrier strips are abutted against one side of the polar plates provided with the polar ear holes.

In an improvement, the baffle is provided with a supporting groove for supporting the transverse shaft, and a positioning mechanism for supporting and positioning the transverse shaft is arranged on one side of the supporting groove along the axial direction of the transverse shaft.

As an improvement, the positioning mechanism and the baffle are both arranged on the same side of the polar plate, the positioning mechanism comprises limiting pieces symmetrically arranged along the axis direction of the cross shaft, the limiting pieces are obliquely arranged, the bottoms of the limiting pieces are fixedly connected with the workbench, and the tops of the limiting pieces touch each other to limit the cross shaft passing through the lower part of the limiting pieces.

As an improvement, a plurality of leakage holes are formed in the workbench at the arrangement area.

As an improvement, a brushing mechanism is mounted on the workbench and comprises an induction component and a brushing component, the induction component is arranged on one side of the arrangement area and used for inducing the cross shaft, the brushing component is arranged on one side of the arrangement area close to the input end of the conveying line, and after the induction component induces the cross shaft, the brushing component is controlled to wipe the upper end part of the polar plate in the arrangement area.

As an improvement, a transverse shaft stacking area for placing the transverse shaft is arranged adjacent to the arrangement area.

As an improvement, the placing frame is arranged in a plurality of layers, a plurality of groups of the supporting beams are arranged along the height direction of the placing frame, and any one of the supporting beams in each group is detachably arranged.

As an improvement, an automatic shaft penetrating mechanism is arranged on the workbench and comprises a box body, a shaft pushing assembly and a shaft penetrating assembly, wherein a horn-shaped vertically-arranged feeding channel and an arc-shaped horizontally-arranged discharging channel are arranged in the box body; the push shaft assembly is arranged at the output end of the feeding channel and is right opposite to the discharging channel, the cross shaft at the output end of the feeding channel is pushed to the discharging channel, the shaft penetrating assembly is arranged on one side of the discharging channel in an adjacent mode and pushes the cross shaft on the discharging channel to penetrate into the lug hole of the polar plate of the working area.

The equipment has the advantages that:

(1) according to the invention, the pasted polar plates are horizontally conveyed to the workbench by using the conveying line, the polar plates are vertically placed in the arrangement area on the workbench to be vertically stacked and arranged by grabbing the grid part of the polar plates, then the polar plates are penetrated into the cross shaft to be penetrated into a string, then the cross shaft is hooked by the truss manipulator, and the string polar plates are transferred to the placing frame to be hung, so that semi-automatic hanging transfer of the pasted polar plates is realized, manual handling of the polar plates is reduced, and the labor intensity is reduced;

(2) when the arrangement area is arranged, the arrangement area is formed by the vertically arranged baffle and the barrier strip, the baffle is opposite to the paste coating side face of the polar plate, the paste coating surface can not be damaged in the process of laminating the polar plate, one side of the polar ear hole on the polar plate is abutted against the barrier strip, the polar plate can be limited, and the lamination reference is provided, so that the polar plate is laminated orderly, and a transverse shaft can be conveniently penetrated;

(3) the cross shaft penetrating through the polar plate is positioned and supported by utilizing the supporting groove on the baffle plate and matching with the positioning mechanism arranged on one side, so that the cross shaft cannot fall off after penetrating through the supporting groove, a truss manipulator can be hooked conveniently, and the labor force of an operator holding the cross shaft is released;

(4) according to the invention, when the positioning mechanism is arranged, two symmetrically arranged limiting pieces made of spring plates are preferably utilized, a triangle is formed by the inclination of the limiting pieces and the workbench, the vertex of the triangle is utilized to limit the cross shaft, and the positioning of the cross shaft is realized by matching with the support of the support groove;

(5) according to the invention, the leakage hole is formed in the workbench of the arrangement area, and the brush plate mechanism arranged on one side of the arrangement area is matched, so that the flowing lead plaster at the lower part of the polar plate is discharged by using the leakage hole, and meanwhile, the lead plaster at the upper part of the polar plate is wiped by using the brush plate mechanism, so that the redundant lead plaster on the edge of the polar plate is removed, and the cleanness of the polar plate is kept;

(6) according to the invention, the automatic shaft penetrating mechanism is arranged on the workbench, and the automatic shaft penetrating mechanism is used for automatically penetrating the stacked and arranged polar plates, so that the transverse shafts automatically penetrate into the polar lug holes of the polar plates, and the polar plates are penetrated and strung, manual operation is saved, only one worker is needed to disperse the polar plates arranged on the polar plates, and manual loss is greatly reduced.

In order to solve the problems, the invention provides a polar plate lifting and transferring method which comprises the steps of horizontally conveying pasted polar plates to a workbench by utilizing polar plate conveying, vertically stacking and arranging the polar plates in an arrangement area on the workbench by grabbing grid parts of the polar plates through a polar plate stacking step, penetrating a cross shaft to penetrate the polar plates to form a string through a shaft penetrating step, finally hooking the cross shaft by utilizing a truss manipulator through a lifting and transferring step, transferring the string of polar plates to a placing frame for lifting, realizing semi-automatic lifting and transferring of the pasted polar plates, reducing manual conveying of the polar plates and reducing labor intensity.

A polar plate lifting and transferring method comprises the following steps:

the method comprises the following steps that firstly, a polar plate is conveyed, wherein a conveying line horizontally conveys the polar plate output by a discharge port of a polar plate coating machine to a workbench adjacent to a conveying path of the conveying line;

stacking polar plates, namely carrying and transferring the polar plates horizontally conveyed on the conveying line into an arrangement area on the workbench, so that the polar plates are vertically and sequentially stacked, the side surfaces of the polar plates coated with the lead plaster are arranged towards a baffle on the workbench, and one side of the polar plates provided with polar lug holes is abutted against and touched with a barrier strip on the workbench;

inserting a cross shaft into a tab hole on a pole plate vertically placed in the arrangement area to string up the pole plate, wherein the cross shaft is supported and positioned by a support groove on the baffle and a positioning mechanism positioned on one side of the baffle in a matching way;

step four, brushing the plates, wherein after the induction assembly arranged on one side of the arrangement area induces that the transverse shaft is arranged in place in a penetrating manner, the induction assembly drives the brush plate assembly positioned on one side of the arrangement area close to the input end of the conveying line to wipe the upper end surfaces of the polar plates in the arrangement area;

after the polar plates are wiped, the truss manipulator located above the arrangement area drives a hook on the truss manipulator to move to the arrangement area to hook the two axial ends of the transverse shaft, the truss manipulator carries the polar plates strung by the transverse shaft to a placing frame located at the output end of the conveying line, the two axial ends of the transverse shaft are erected on a supporting beam of the placing frame, and the polar plates strung on the transverse shaft are vertically hoisted; and

and sixthly, dispersing the polar plates, wherein the polar plates vertically hung on the placing rack are shifted to form a gap between the adjacent polar plates.

The method has the beneficial effects that:

(1) according to the invention, the pasted polar plates are horizontally conveyed to the workbench by utilizing polar plate conveying, then the polar plates are stacked by grabbing grid parts of the polar plates, the polar plates are vertically placed in the arrangement area on the workbench and vertically stacked, then the polar plates are threaded into a string by penetrating a cross shaft through a shaft penetrating step, and finally the string polar plates are transferred to the placing frame to be hung by utilizing a truss manipulator to hook the cross shaft through a hanging transfer step, so that semi-automatic hanging transfer of the pasted polar plates is realized, manual handling of the polar plates is reduced, and the labor intensity is reduced.

In conclusion, the pole plate lifting and transferring device has the advantages of labor saving, high working efficiency, simple structure, remarkable effect and the like, and is particularly suitable for the technical field of lifting and transferring of pole plates coated with lead paste.

Drawings

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is a schematic perspective view of a workbench according to the present invention;

FIG. 3 is a schematic structural diagram according to a second embodiment of the present invention;

FIG. 4 is a schematic diagram of a third embodiment of the present invention;

FIG. 5 is a diagram illustrating a fourth embodiment of the present invention;

FIG. 6 is a first schematic structural diagram of a fifth embodiment of the present invention;

FIG. 7 is a second schematic structural diagram of a fifth embodiment of the present invention;

FIG. 8 is a schematic diagram of a fifth embodiment of the present invention;

FIG. 9 is a first schematic structural diagram of a sixth embodiment of the present invention;

FIG. 10 is a second schematic structural view of a sixth embodiment of the present invention;

FIG. 11 is a schematic diagram of a sixth configuration of the present invention;

FIG. 12 is a schematic structural diagram of a seventh embodiment of the present invention;

fig. 13 is a schematic flow chart of an eighth method according to an embodiment of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.