Pipeline internal X-ray flaw detection equipment
阅读说明:本技术 一种管道内部x射线探伤设备 (Pipeline internal X-ray flaw detection equipment ) 是由 夏雨 陈永刚 于 2019-12-06 设计创作,主要内容包括:本发明公开的一种管道内部X射线探伤设备,包括圆柱形的车体,所述车体内设有开口朝右的车腔,所述车体环向端面上设有能自动适应管道内壁直径自适应装置,且所述自适应装置能对管道内壁施加恒定的正压力,所述车体环向端面上环向阵列分布有四个行走装置,所述行走装置用于在管道内壁上行走,所述车腔内设有为所述自适应装置适应管道内径提供动力的动力装置,所述车腔内设有位于所述动力装置右侧的夹持装置,所述夹持装置能为不同类型的便携式X射线探伤机探伤提供所需的运动,所述夹持装置内设有夹持固定所述便携式X射线探伤机的夹具,本发明能实现自适应管道内径和自动定心。(The invention discloses an X-ray flaw detection device in a pipeline, which comprises a cylindrical vehicle body, wherein a vehicle cavity with a right opening is arranged in the vehicle body, a self-adaptive device capable of automatically adapting to the diameter of the inner wall of the pipeline is arranged on the circumferential end surface of the vehicle body, the self-adaptive device can apply constant positive pressure on the inner wall of the pipeline, four walking devices are distributed on the circumferential end surface of the vehicle body in an annular array manner, the walking device is used for walking on the inner wall of the pipeline, a power device which provides power for the self-adaptive device to adapt to the inner diameter of the pipeline is arranged in the vehicle cavity, the clamping device is arranged in the vehicle cavity and positioned on the right side of the power device, the clamping device can provide required movement for flaw detection of portable X-ray flaw detectors of different types, the clamping device is internally provided with a clamp for clamping and fixing the portable X-ray flaw detector, and the invention can realize self-adaption of the inner diameter of the pipeline and automatic centering.)
1. An X-ray flaw detection device in the pipeline comprises a cylindrical vehicle body;
the self-adaptive pipeline inner wall pressure gauge is characterized in that a vehicle cavity with a rightward opening is arranged in the vehicle body, a self-adaptive device capable of automatically adapting to the diameter of the inner wall of the pipeline is arranged on the circumferential end face of the vehicle body and capable of applying constant positive pressure to the inner wall of the pipeline and comprises four auxiliary fixed blocks distributed on the end face of the outer side of the vehicle body in an circumferential array mode, two auxiliary connecting rods rotatably connected to the end face of the auxiliary fixed blocks, a moving platform hinged to the auxiliary connecting rods, an auxiliary air cylinder fixedly connected to the moving platform, an auxiliary air cavity arranged in the auxiliary air cylinder, a sliding plug slidably connected to the inside of the auxiliary air cavity, a compression spring connected between the sliding plug and the inner wall of the auxiliary air cavity on the side far away from the circle center, a sliding rod fixedly connected to the sliding plug and extending out of the end face of the auxiliary air cavity on the side, Rotate connect in vice dabber, fixed connection on the commentaries on classics piece terminal surface in the last vice walking wheel of vice dabber, through vice connecting rod rotates can realize the automatic adaptation pipeline internal diameter, can realize four simultaneously vice connecting rod rotates can automatic centering to conveniently detect, need not manual adjustment and center, ring array distribution has four running gear on the automobile body hoop terminal surface, running gear is used for walking on the pipeline inner wall, be equipped with in the automobile cavity and do self-adaptation device adaptation pipeline internal diameter provides the power device of power, be equipped with in the automobile cavity and be located the clamping device on power device right side, clamping device can detect a flaw for the portable X-ray radiographic inspection machine of different grade type provides required motion, it is fixed to be equipped with the centre gripping in the clamping device portable X-ray radiographic inspection machine's anchor clamps.
2. The inside-pipe X-ray inspection apparatus according to claim 1, wherein: the self-adaptive device also comprises an air cylinder fixedly connected on the upper end face of the vehicle body, an air cavity is arranged in the air cylinder, an electromagnetic valve is arranged on the upper end face of the air cavity, an auxiliary piston is connected in the air cavity in a sliding manner, a reset spring is connected between the auxiliary piston and the inner wall of the left side of the air cavity, a piston rod which extends rightwards to the outside of the end face of the air cavity is fixedly connected on the end face of the right side of the auxiliary piston, a sliding ring which is positioned on the right side of the piston rod is connected on the circumferential end face of the vehicle body in a sliding manner, the sliding ring is fixedly connected with the piston rod, four convex blocks are distributed on the end face of one side of the sliding ring, which is far away from the center of the circle, in an annular array manner, the air pump is characterized in that red oil in the valve body is communicated with a valve body cavity communicated with the air pipe, a cut-off block capable of stopping the air pipe is connected in the valve body cavity in a sliding mode, the auxiliary air cavity is communicated with the valve body cavity and is connected with an air pump, a lifting rod extending into the air pump is fixedly connected to the end face of the upper side of the cut-off block, and an auxiliary sliding plug connected into the air pump in a sliding mode is fixedly connected to the lifting rod.
3. The inside-pipe X-ray inspection apparatus according to claim 1, wherein: running gear includes fixed connection in fixed block on the automobile body hoop terminal surface, it has the bull stick to articulate on the fixed block, bull stick and left it has the horizontal pole to articulate between the vice connecting rod, fixedly connected with motor cabinet on the centre of a circle side end face is kept away from to the bull stick, it is connected with the dabber to rotate on the motor cabinet, dabber power connection have fixed connection in vice motor in the motor cabinet, dabber fixedly connected with can with the vice walking wheel of pipeline inner wall contact.
4. The inside-pipe X-ray inspection apparatus according to claim 2, wherein: the power device including rotate connect in on the inner wall of car chamber left side and the motor shaft that extends right, power connection has fixed connection in on the motor shaft motor on the inner wall of car chamber left side, the parallel key is connected with the master gear on the motor shaft, fixedly connected with gear section of thick bamboo on the master gear right side terminal surface, just gear section of thick bamboo with motor shaft sliding connection, the air pump internal rotation is connected with and extends right to the gear shaft in the car intracavity, fixedly connected with gear on the gear shaft, the gear can with master gear meshing is connected.
5. The inside-pipe X-ray inspection apparatus according to claim 1, wherein: clamping device include that four hoop array distribute in telescopic cylinder on the car intracavity wall, be equipped with the piston chamber in the telescopic cylinder, sliding connection has the piston in the piston chamber, the piston is close to fixedly connected with supporting rod on the centre of a circle side end face, just the supporting rod extends to being close to centre of a circle one side the car intracavity, fixedly connected with is located on the supporting rod the grip block of car intracavity, the piston with the piston chamber is kept away from and is connected with extension spring between the inner wall of centre of a circle one side, the piston chamber is close to fixedly connected with electro-magnet on the inner wall of centre of a circle one side, it is connected with the pivot that extends right to rotate on the piston chamber right side end face, fixedly connected with.
6. The inside-pipe X-ray inspection apparatus according to claim 5, wherein: anchor clamps are including being provided with in the car intracavity and with be located four anchor clamps section of thick bamboo between the runner, anchor clamps section of thick bamboo opening towards the right side and with the runner butt, be equipped with the centre gripping chamber of two longitudinal symmetries in the runner, just centre gripping chamber opening towards symmetry center one side, centre gripping intracavity sliding connection has vice grip block, but vice grip block centre gripping is fixed portable X-ray radiographic inspection machine, portable X-ray inspection machine can divide into directional radiation, circumference radiation two kinds, fixedly connected with on the anchor clamps section of thick bamboo left side terminal surface can with the interior ring gear that gear section of thick bamboo meshing is connected, fixed connection couple adsorption electromagnet on the inner wall of interior ring gear right side, adsorption electromagnet with be connected with vice compression spring between the gear section of thick bamboo.
Technical Field
The invention relates to the technical field of X-ray flaw detection, in particular to X-ray flaw detection equipment in a pipeline.
Background
The present invention relates to a method for detecting defects in pipelines, which is characterized by that the X-ray flaw detector is used to detect defects in the pipeline by utilizing the attenuation property of X-ray penetrating material, and according to the characteristics of said X-ray flaw detector, it is applicable to metal or non-metal, so that its application range is very extensive.
Disclosure of Invention
The technical problem is as follows: the X-ray flaw detector equipment in the existing pipeline needs to manually perform centering and focusing work on pipelines with different pipe diameters.
In order to solve the problems, the embodiment designs an X-ray flaw detection device in the pipeline, which comprises a cylindrical vehicle body, wherein a vehicle cavity with a rightward opening is arranged in the vehicle body, a self-adaptive device capable of automatically adapting to the diameter of the inner wall of the pipeline is arranged on the circumferential end surface of the vehicle body, the self-adaptive device can apply constant positive pressure to the inner wall of the pipeline, and comprises four auxiliary fixed blocks distributed on the end surface of the outer side of the vehicle body in an circumferential array manner, two auxiliary connecting rods rotatably connected to the end surface of the auxiliary fixed blocks, a moving platform hinged on the auxiliary connecting rods, an auxiliary air cylinder fixedly connected to the moving platform, an auxiliary air cavity arranged in the auxiliary air cylinder, a sliding plug connected in the auxiliary air cavity in a sliding manner, and a compression spring connected between the sliding plug and the inner wall of the side, away from the center of the circle, of, The auxiliary device comprises a sliding rod fixedly connected to the sliding plug and extending out of the end face of the auxiliary air cavity to one side far away from the circle center, a rotating block fixedly connected to the sliding rod and positioned out of the end face of the auxiliary air cavity, an auxiliary mandrel rotatably connected to the end face of the rotating block, and auxiliary traveling wheels fixedly connected to the auxiliary mandrel, wherein the auxiliary connecting rod rotates to automatically adapt to the inner diameter of a pipeline, and the four auxiliary connecting rods rotate to automatically center so as to facilitate detection without manual adjustment, four traveling devices are distributed on the circumferential end face of the vehicle body in an annular array manner and used for traveling on the inner wall of the pipeline, a power device for providing power for the adaptive device to the inner diameter of the pipeline is arranged in the vehicle cavity, a clamping device positioned on the right side of the power device is arranged in the vehicle cavity, and the clamping device can provide required movement for the flaw detection of different types of portable X-ray flaw detectors, and a clamp for clamping and fixing the portable X-ray flaw detector is arranged in the clamping device.
Wherein, the self-adapting device also comprises an air cylinder fixedly connected on the upper end surface of the vehicle body, an air cavity is arranged in the air cylinder, an electromagnetic valve is arranged on the upper end surface of the air cavity, an auxiliary piston is connected in the air cavity in a sliding way, a reset spring is connected between the auxiliary piston and the inner wall of the left side of the air cavity, a piston rod which extends rightwards to the outside of the end surface of the air cavity is fixedly connected on the end surface of the right side of the auxiliary piston, a sliding ring which is positioned on the right side of the piston rod is connected on the circumferential end surface of the vehicle body in a sliding way, the sliding ring is fixedly connected with the piston rod, four convex blocks are distributed on the end surface of the sliding ring which is far away from the center of the circle in an annular array way, a connecting rod is, the air pump is characterized in that red oil in the valve body is communicated with a valve body cavity communicated with the air pipe, a cut-off block capable of stopping the air pipe is connected in the valve body cavity in a sliding mode, the auxiliary air cavity is communicated with the valve body cavity and is connected with an air pump, a lifting rod extending into the air pump is fixedly connected to the end face of the upper side of the cut-off block, and an auxiliary sliding plug connected into the air pump in a sliding mode is fixedly connected to the lifting rod.
Wherein, running gear include fixed connection in fixed block on the automobile body hoop terminal surface, it has the bull stick to articulate on the fixed block, bull stick and left it has the horizontal pole to articulate between the auxiliary connecting rod, fixedly connected with motor cabinet on the centre of a circle side end face is kept away from to the bull stick, it is connected with the dabber to rotate on the motor cabinet, dabber power connection have fixed connection in vice motor in the motor cabinet, dabber fixedly connected with can with the vice walking wheel of pipeline inner wall contact.
Wherein, power device including rotate connect in on the inner wall of car chamber left side and the motor shaft that extends right, power connection has fixed connection in on the motor shaft motor on the inner wall of car chamber left side, the parallel key is connected with the master gear on the motor shaft, fixedly connected with gear drum on the master gear right side terminal surface, just gear drum with motor shaft sliding connection, the air pump internal rotation is connected with and extends right to the gear shaft of car intracavity, fixedly connected with gear on the gear shaft, the gear can with master gear meshing is connected.
Wherein, clamping device include four hoop array distribution in telescopic cylinder on the car intracavity wall, be equipped with the piston chamber in the telescopic cylinder, sliding connection has the piston in the piston chamber, the piston is close to fixedly connected with supporting rod on the centre of a circle side end face, just the supporting rod extends to being close to centre of a circle one side the car intracavity, fixedly connected with is located on the supporting rod the grip block of car intracavity, the piston with the piston chamber is kept away from and is connected with extension spring between the inner wall of centre of a circle one side, the piston chamber is close to fixedly connected with electro-magnet on the inner wall of centre of a circle one side, it is connected with the pivot that extends right to rotate on the piston chamber right side end face, fixedly connected with runner.
Wherein, anchor clamps are including being provided with in the car intracavity and with be located four anchor clamps section of thick bamboo between the runner, anchor clamps section of thick bamboo opening towards the right side and with the runner butt, be equipped with the centre gripping chamber of two longitudinal symmetries in the runner, just centre gripping chamber opening towards symmetry center one side, centre gripping intracavity sliding connection has vice grip block, but vice grip block centre gripping is fixed portable X-ray radiographic inspection machine, portable X-ray inspection machine can divide into directional radiation, circumference radiation two kinds, fixedly connected with on the terminal surface of anchor clamps section of thick bamboo left side can with the inner ring gear that gear section of thick bamboo meshing is connected, fixed connection couple adsorption electromagnet on the inner ring gear right side inner wall, adsorption electromagnet with be connected with vice compression spring between the gear section of thick bamboo.
The invention has the beneficial effects that: the self-adaptive mechanism drives the piston rod and the sliding ring to move through the piston in the cylinder, can drive the four rotating rods distributed in an annular array mode to rotate, and achieves the functions of automatically adapting to the inner diameter of the pipeline and automatically centering.
Drawings
For ease of illustration, the invention is described in detail by the following specific examples and figures.
FIG. 1 is a schematic view of the overall structure of an X-ray inspection apparatus for the interior of a pipeline according to the present invention;
FIG. 2 is a schematic view of the structure in the direction "A-A" of FIG. 1;
FIG. 3 is a schematic view of the structure in the direction "B-B" of FIG. 1;
FIG. 4 is an enlarged view of the structure at "C" of FIG. 1;
FIG. 5 is an enlarged view of the structure at "D" of FIG. 4;
FIG. 6 is an enlarged view of the structure at "E" in FIG. 4;
FIG. 7 is an enlarged view of the structure at "F" in FIG. 1;
FIG. 8 is an enlarged view of the structure at "G" in FIG. 1;
fig. 9 is an enlarged view of the structure at "H" in fig. 3.
Detailed Description
The present invention will be described in detail with reference to fig. 1 to 9, and for the sake of convenience of description, the following orientations will be defined as follows: the up, down, left, right, and front-back directions described below correspond to the up, down, left, right, and front-back directions in the projection relationship of fig. 1 itself.
The invention relates to a pipeline internal X-ray flaw detection device, which is mainly applied to X-ray flaw detection, and the invention is further explained by combining the attached drawings of the invention as follows:
the invention relates to a pipeline internal X-ray flaw detection device, which comprises a
According to the embodiment, the following detailed description is made on the
According to the embodiment, the following is explained in
In accordance with an embodiment, the
In accordance with an embodiment, described in detail below, the
According to the embodiment, the following detailed description is made on the
The following will explain in detail the use steps of an internal X-ray inspection apparatus for pipelines in the present document with reference to fig. 1 to 9:
at the beginning, the
when the portable
when the portable
When the air pump works, the motor 13 is started to drive the
when the portable
if the portable
The invention has the beneficial effects that: the self-adaptive mechanism drives the piston rod and the sliding ring to move through the piston in the cylinder, can drive the four rotating rods distributed in an annular array mode to rotate, and achieves the functions of automatically adapting to the inner diameter of the pipeline and automatically centering.
In the above manner, a person skilled in the art can make various changes depending on the operation mode within the scope of the present invention.
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