阅读说明：本技术 一种增强液压系统稳定性的磁力装置 (Magnetic device for enhancing stability of hydraulic system ) 是由 邓宝君 于 2019-10-24 设计创作，主要内容包括：本发明公开了一种增强液压系统稳定性的磁力装置,包括液压系统与磁铁,所述液压系统包括驱动装置、液压站、齿轮箱和执行装置；所述磁铁吸附于液压站底座外壁,所述磁铁吸附于齿轮箱底座外壁；本装置通过磁铁将液压系统中的铁屑吸附,提高液压系统中液压油的品质,有利于提高液压系统的稳定性。(The invention discloses a magnetic device for enhancing the stability of a hydraulic system, which comprises the hydraulic system and a magnet, wherein the hydraulic system comprises a driving device, a hydraulic station, a gear box and an executing device; the magnet is adsorbed on the outer wall of the base of the hydraulic station, and the magnet is adsorbed on the outer wall of the base of the gear box; this device passes through the iron fillings absorption in magnet with hydraulic system, improves the quality of hydraulic oil among the hydraulic system, is favorable to improving hydraulic system's stability.)

1. The utility model provides a reinforcing hydraulic system stability's magnetic means, includes hydraulic system and magnet, hydraulic system includes drive arrangement, hydraulic pressure station, gear box and final controlling element, its characterized in that: the magnet is adsorbed on the outer wall of the hydraulic system.

2. The magnetic device for enhancing stability of a hydraulic system according to claim 1, wherein: the magnet is adsorbed on the outer wall of the base of the hydraulic station.

3. A magnetic device for enhancing the stability of a hydraulic system according to any one of claims 1-2, wherein: the magnet is adsorbed on the outer wall of the gear box base.

4. A magnetic device for enhancing stability of a hydraulic system as claimed in claim 3, wherein: the magnet is rare earth strong magnet.

5. The magnetic device for enhancing stability of a hydraulic system according to claim 4, wherein: the rare earth strong magnetic fixing support is fixedly connected with a support seat, and the support seat comprises a fixing block and a resistance plate; a magnet groove which is strongly matched with the rare earth magnet is arranged in the middle of the fixed block, and an annular groove is formed between the magnet groove and the outer wall of the fixed block; the side wall of the rare earth strong magnet is provided with a fixing hole, the outer wall of the magnet groove is provided with a bolt hole corresponding to the fixing hole, the bolt hole is communicated with the magnet groove and the annular groove, the rare earth strong magnet is arranged in the magnet groove and fixed by a bolt penetrating through the bolt hole and the fixing hole; a first connecting column is arranged in the annular groove, a necking groove is formed in the upper surface of the first connecting column, and an inserting rod with the diameter smaller than that of the necking groove is arranged at the bottom of the necking groove; the lower surface of the resistance plate is provided with a second connecting column corresponding to the first connecting column, the lower surface of the second connecting column is provided with a mounting groove with the diameter equal to the outer diameter of the first connecting column, and the bottom of the mounting groove is provided with a connecting rod; the upper part of the connecting rod is a connecting part with the same diameter as the necking of the necking groove, the middle part of the connecting rod is a limiting part with the same diameter as the inner diameter of the necking groove, and the lower part of the connecting rod is a slot part matched with the inserted link; the first connecting column is inserted into the second connecting column, and a first compression spring penetrates through the first connecting column between the lower end face of the second connecting column and the bottom of the annular groove; a second compression spring penetrates through the inserted link between the lower end face of the inserted link part and the bottom of the necking groove; and a channel which is matched with the rare earth strong magnetism is arranged on the resistance plate.

6. The magnetic device for enhancing stability of a hydraulic system according to claim 5, wherein: the upper surface of the rare earth strong magnet is higher than the upper surface of the fixed block, and the thickness of the resistance plate is equal to the distance between the upper surface of the rare earth strong magnet and the upper surface of the fixed block.

7. The magnetic device for enhancing stability of a hydraulic system according to claim 6, wherein: the natural length of the first compression spring is larger than the distance between the lower end face of the second connecting column and the bottom of the annular groove, and the first compression spring is in the limit deformation under the working limit load when the lower surface of the resistance plate and the upper surface of the fixed block are in contact with each other; the natural length of the second compression spring is larger than the distance between the lower end face of the slot part of the connecting rod and the bottom of the necking groove; and the second compression spring is in the limit deformation amount under the working limit load when the lower surface of the resistance plate and the upper surface of the fixed block are in the same state.

8. A magnetic device for enhancing the stability of a hydraulic system according to any one of claims 5 to 7, wherein: the rare earth strong magnet is of a trapezoidal section, and the magnet groove is of a trapezoidal section corresponding to the rare earth strong magnet.

Technical Field

The invention relates to the technical field of hydraulic systems, in particular to a magnetic device for enhancing the stability of a hydraulic system.

Background

The hydraulic system has wide process adaptability, excellent control performance and lower cost, and is more and more widely applied in various fields; scrap iron particles are inevitably generated in the operation process of the hydraulic system and are brought into the circulating oil way, and the scrap iron particles are easy to accumulate after a long time and damage hydraulic elements; therefore, the existing hydraulic system filters hydraulic oil by an oil return filter and an oil absorption filter, so that impurities and iron scrap particles in the hydraulic oil are removed to the maximum extent; but above-mentioned filter equipment all installs in hydraulic tank, and it is comparatively inconvenient to dismantle the washing, and oil return filter and oil absorption filter are limited to the filter capacity of iron fillings particle moreover, can not satisfy the clean effect to hydraulic oil, and iron fillings in the system still can cause fatal harm to hydraulic components and parts such as hydraulic motor, hydraulic pump, valve block among the hydraulic system often, and this greatly increased the maintenance cost of equipment in the use.

The large-scale hydraulic system applied in the existing factory is fixed with the ground once being installed, and all large-scale hydraulic elements are fixed in position and cannot be disassembled; in order to increase the stability of a large hydraulic system which is installed and operated in a factory; the inventor designs a magnetic device for improving the stability of a hydraulic system, and the device adsorbs iron scraps in the hydraulic system through a magnet, so that the quality of hydraulic oil in the hydraulic system is improved, and the stability of the hydraulic system is improved; the inventor considers that the device is adsorbed below a base of the hydraulic station, the lower part of the hydraulic station is an oil tank, and impurities such as scrap iron are adsorbed to the bottom of the oil tank, so that the device is not easy to block, and the stability of a hydraulic system is improved; the inventor also considers that this device adsorbs in gear box base below, when gear, bearing operation, if long-time wearing and tearing produce small iron fillings, can adsorb the inner chamber lower extreme automatically, avoids iron fillings to carry out secondary wear to the machine, is favorable to improving hydraulic system's stability.

The magnets can be divided into permanent magnets and non-permanent magnets; the permanent magnet can be natural product, also called natural magnet, or made by artificial method, such as rare earth strong magnet, common magnet; non-permanent magnets, such as electromagnets, become magnetically attractive only under certain conditions.

The inventor considers that the magnet is selected as the electromagnet, and the electromagnet is adsorbed on the outer walls of the hydraulic station and the gear box base; the electromagnet is used, the existence of magnetism, the strength of the magnetism and the direction of a magnetic pole can be controlled, and the electromagnet is very convenient to adsorb on the outer walls of the hydraulic station and the gear box base; however, the electromagnet needs to be magnetized only under the condition of electrification, under the condition of the use working condition of a factory, the electromagnet is supplied with power for a long time, electric energy is wasted, once the electromagnet breaks down, impurities such as scrap iron and the like adsorbed by the electromagnet flow into a hydraulic system, and fatal damage is caused to gears and the like in the hydraulic system.

The inventor also considers selecting ordinary magnet for use and adsorbs in hydraulic pressure station and gear box base outer wall, though ordinary magnet installs easily, but the magnetic force undersize of ordinary magnet, hydraulic pressure station and gear box base outer wall are thicker, and hydraulic oil is very fast at hydraulic system's velocity of flow, and impurity such as iron fillings flows with faster speed following hydraulic oil, only selects ordinary magnet magnetic force for use less, can't effectively adsorb iron fillings.

Therefore, the magnet is finally determined to be selected as the rare earth strong magnet, namely neodymium iron boron, and the rare earth strong magnet is adsorbed on the outer walls of the hydraulic station and the gear box base; the rare earth strong magnet has the advantages of small volume, light weight and strong magnetism, and has magnetism under the condition of not electrifying, so that the reliability of the structure is higher.

The hydraulic station and the gear box are large-scale equipment, and are fixed with the ground once being installed and cannot be detached; adsorbing rare earth strong magnetism on the opposite bottom surfaces of the hydraulic station; the strong magnetic force of the rare earth is very large, and once the strong magnetic force is adsorbed on the bottom surfaces of the hydraulic station and the gear box, the strong magnetic force cannot be pushed by manpower; the height between the lower part of the base of the gear box and the ground is generally 10cm, and the hand cannot stretch into the lower part of the base due to narrow clearance, so that the rare earth strong magnet can only be adsorbed on the edge of the lower part and cannot be placed on a hydraulic station and the base of the gear box; the inventor finds that the strong magnetism magnetic force of tombarthite is very big, and simple installation with the hand is firstly injured easily, and secondly magnet directly adsorbs rapidly in base below edge, and speed is very fast, suction is great, and the strong magnetism of tombarthite directly hits the bits of broken glass easily, thereby influences the adsorption effect of magnetic force influence iron fillings.

The reason why the strong rare earth magnet cannot be pushed at the bottom of the hydraulic station and the gear box is that the friction force is too large, and the sliding friction force is equal to the factor of the dynamic friction multiplied by the positive pressure; in order to install the rare earth strong magnet at the bottom of the existing hydraulic station and gear box, the inventor arranges a support seat on the rare earth strong magnet, thrust generated by a fixed block and a resistance plate and suction generated by the rare earth strong magnet are offset by a part, and the suction is reduced, namely the positive pressure of the rare earth strong magnet on the bottom of the hydraulic station and the gear box is reduced, so that the sliding friction force is reduced; the device is pushed by hands or tools, the rare earth strong magnet can slide at the hydraulic station and the bottom of the gear box, and meanwhile, the magnetic force of the rare earth strong magnet is not reduced; can adsorb this device in hydraulic pressure station, inside the gear box, strong magnetism sets up more evenly, has improved hydraulic system's stability.

Disclosure of Invention

The invention aims to provide a magnetic device for enhancing the stability of a hydraulic system.

The technical scheme adopted by the invention is as follows: the utility model provides a reinforcing hydraulic system stability's magnetic means, includes hydraulic system and magnet, hydraulic system includes drive arrangement, hydraulic pressure station, gear box and final controlling element, its characterized in that: the magnet is adsorbed on the outer wall of the hydraulic system.

Specifically, the magnet is adsorbed on the outer wall of the base of the hydraulic station.

Specifically, the magnet is adsorbed on the outer wall of the gear box base.

Further, the magnet is a rare earth ferromagnetic.

As optimization, the rare earth strong magnet is fixedly connected with a supporting seat, and the supporting seat comprises a fixed block and a resistance plate; a magnet groove which is strongly matched with the rare earth magnet is arranged in the middle of the fixed block, and an annular groove is formed between the magnet groove and the outer wall of the fixed block; the side wall of the rare earth strong magnet is provided with a fixing hole, the outer wall of the magnet groove is provided with a bolt hole corresponding to the fixing hole, the bolt hole is communicated with the magnet groove and the annular groove, the rare earth strong magnet is arranged in the magnet groove and fixed by a bolt penetrating through the bolt hole and the fixing hole; a first connecting column is arranged in the annular groove, a necking groove is formed in the upper surface of the first connecting column, and an inserting rod with the diameter smaller than that of the necking groove is arranged at the bottom of the necking groove; the lower surface of the resistance plate is provided with a second connecting column corresponding to the first connecting column, the lower surface of the second connecting column is provided with a mounting groove with the diameter equal to the outer diameter of the first connecting column, and the bottom of the mounting groove is provided with a connecting rod; the upper part of the connecting rod is a connecting part with the same diameter as the necking of the necking groove, the middle part of the connecting rod is a limiting part with the same diameter as the inner diameter of the necking groove, and the lower part of the connecting rod is a slot part matched with the inserted link; the first connecting column is inserted into the second connecting column, and a first compression spring penetrates through the first connecting column between the lower end face of the second connecting column and the bottom of the annular groove; a second compression spring penetrates through the inserted link between the lower end face of the inserted link part and the bottom of the necking groove; and a channel which is matched with the rare earth strong magnetism is arranged on the resistance plate.

Preferably, the upper surface of the rare earth strong magnet is higher than the upper surface of the fixed block, and the thickness of the resistance plate is equal to the distance between the upper surface of the rare earth strong magnet and the upper surface of the fixed block.

Preferably, the natural length of the first compression spring is larger than the distance between the lower end face of the second connecting column and the bottom of the annular groove, and the first compression spring is in the limit deformation under the working limit load when the lower surface of the resistance plate and the upper surface of the fixed block are in contact with each other; the natural length of the second compression spring is larger than the distance between the lower end face of the slot part of the connecting rod and the bottom of the necking groove; and the second compression spring is in the limit deformation amount under the working limit load when the lower surface of the resistance plate and the upper surface of the fixed block are in the same state.

Furthermore, the rare earth strong magnet is of a trapezoidal section, and the magnet groove is of a trapezoidal section corresponding to the rare earth strong magnet.

The invention has the beneficial effects that:

1. the device adsorbs scrap iron in the hydraulic system through the magnet, so that the quality of hydraulic oil in the hydraulic system is improved;

2. the magnet is adsorbed below the base of the hydraulic station, the oil tank is arranged at the lower part of the hydraulic station, and impurities such as scrap iron are adsorbed to the bottom of the oil tank, so that the blockage is not easy to occur, and the stability of a hydraulic system is improved;

3. the magnet is adsorbed below the base of the gear box, and when a gear and a bearing operate, if small iron chips are generated due to long-time abrasion, the magnet can be automatically adsorbed to the lower end of the inner cavity, so that secondary abrasion of the machine by the iron chips is avoided, and the stability of a hydraulic system is improved;

4. the hydraulic station and the gear box are large-scale equipment and are fixed with the ground once being installed, the height between the lower part of a base of the hydraulic station and the gear box and the ground is generally 10cm, the rare earth strong magnet can only be adsorbed on the edge of the lower part and cannot be placed in the base, a supporting seat is arranged on the rare earth strong magnet, a part of the rare earth strong magnet can be offset by the thrust generated by the fixed block and the resistance plate and the suction generated by the rare earth strong magnet, the rare earth strong magnet can slide on the bottom of the hydraulic station and the gear box, and meanwhile, the magnetic force of the rare earth; can adsorb this device in hydraulic pressure station, inside the gear box, strong magnetism sets up more evenly, has improved hydraulic system's stability.

Drawings

Fig. 1 is a schematic structural diagram of a hydraulic system.

Fig. 2 is a block diagram of a hydraulic system.

Fig. 3 is a schematic perspective view of the present invention.

Fig. 4 is a schematic view of a fixed block structure.

Fig. 5 is a schematic cross-sectional view of the first connecting pillar.

FIG. 6 is a cross-sectional view of the second connecting pillar.

Fig. 7 is a schematic view of the first connecting column and the second connecting column.

FIG. 8 is a schematic view of a rare earth ferromagnetic and magnetic slot structure.

In the figure: the device comprises a hydraulic system 1, a magnet 2, a driving device 3, a hydraulic station 4, a gear box 5, an executing device 6, a rare earth strong magnet 7, a supporting seat 8, a fixing block 9, a resistance plate 10, a magnet groove 11, an annular groove 12, a fixing hole 13, a bolt hole 14, a first connecting column 15, a necking groove 16, an inserting rod 17, a second connecting column 18, a mounting groove 19, a connecting rod 20, a first compression spring 21, a second compression spring 22 and a channel 23.

Detailed Description

In order to make those skilled in the art better understand the technical solution of the present invention, the present invention will be further described in detail with reference to the accompanying drawings, which are only used for illustrating the technical solution of the present invention and are not limited.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention; furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated; thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature; in the description of the present invention, "a plurality" means two or more unless otherwise specified.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; the two components can be directly connected or indirectly connected through an intermediate medium, and the two components can be communicated with each other; the specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.

The utility model provides a magnetic means of reinforcing hydraulic system stability, as shown in fig. 1-2, includes hydraulic system 1 and magnet 2, hydraulic system 1 includes drive arrangement 3, hydraulic pressure station 4, gear box 5 and final controlling element 6, magnet 2 adsorbs in hydraulic system outer wall 1, and iron fillings in the magnet is with hydraulic system 1 adsorb, improve the quality of hydraulic oil in hydraulic system 1.

The magnet 2 is preferably adsorbed on the outer wall of the base of the hydraulic station 4; the hydraulic station 4 is a hydraulic source device including a hydraulic pump, a driving motor, a tank, a directional valve, a throttle valve, a relief valve, and the like, or a hydraulic device including a control valve. The oil supply is carried out according to the flow direction, pressure and flow quantity required by the driving device 3, the oil supply device is suitable for various machines with the driving device 3 separated from the hydraulic station 4, the hydraulic station 4 is connected with the driving device 3, the gear box 4 and the executing device 30 through oil pipes, and a hydraulic system can realize various specified actions; the magnet 2 is preferably adsorbed below the base of the hydraulic station 4, the oil tank is arranged at the lower part of the hydraulic station 4, and impurities such as scrap iron are adsorbed to the bottom of the oil tank, so that the blockage is not easy to occur, and the stability of the hydraulic system 1 is improved; magnet 2 adsorbs in 5 base belows on the gear box, and when gear, bearing operation, the small iron fillings of long-time wearing and tearing production can be adsorbed to the inner chamber lower extreme automatically, avoids iron fillings to carry out secondary damage to the machine, is favorable to improving hydraulic system's 1 stability.

The magnet 2 can be divided into a permanent magnet and a non-permanent magnet; the permanent magnet can be natural product, also called natural magnetite, or made by artificial, such as rare earth strong magnet 7; non-permanent magnets, such as electromagnets, become magnetically attractive only under certain conditions.

The magnet 2 can be selected as an electromagnet, and the electromagnet is adsorbed on the outer walls of the hydraulic station and the gear box base; the electromagnet is used, the existence of magnetism, the strength of the magnetism and the direction of a magnetic pole can be controlled, and the electromagnet is very convenient to adsorb on the outer walls of the hydraulic station and the gear box base; however, the electromagnet needs to be magnetized only under the condition of electrification, under the condition of the use working condition of a factory, the electromagnet is supplied with power for a long time, electric energy is wasted, once the electromagnet breaks down, impurities such as scrap iron and the like adsorbed by the electromagnet flow into a hydraulic system, and fatal damage is caused to gears and the like in the hydraulic system.

The magnet 2 is a rare earth strong magnet 7, and the rare earth strong magnet 7 is adsorbed on the outer walls of the hydraulic station 4 and the base of the gear box 5; the rare earth strong magnet 7 has the advantages of small volume, light weight and strong magnetism, and has magnetism under the condition of not electrifying, so that the structure reliability is higher.

The hydraulic station 4 and the gear box 5 are large-scale equipment, and are fixed with the ground once being installed, so that the hydraulic station 4 cannot be disassembled to adsorb the rare earth strong magnet 7 on the bottom surface; the rare earth strong magnet 7 has very large magnetic force, and once the rare earth strong magnet is adsorbed on the bottom surfaces of the hydraulic station 4 and the gear box 5, the rare earth strong magnet cannot be pushed by manpower; the height from the ground to the lower part of the base of the gear box 5 is generally 10cm, and the hand cannot extend into the lower part of the base due to narrow clearance, so that the rare earth strong magnet 7 can only be adsorbed on the edge of the lower part and cannot be placed on the base of the hydraulic station 4 and the gear box 5; the strong magnetism 7 magnetic force of tombarthite is very big, and simple installation with the hand is firstly injured easily, and secondly the direct quick absorption of magnet is in base below edge, and speed is very fast, suction is great, and the strong magnetism 7 of tombarthite directly hits the bits of broken glass easily, thereby influences the adsorption effect of magnetic force influence iron fillings.

As optimization, the rare earth strong magnet 7 is fixedly connected with a supporting seat 8, and the supporting seat 8 comprises a fixed block 9 and a resistance plate 10; a magnet groove 11 matched with the rare earth strong magnet 7 is arranged in the middle of the fixed block 9, and an annular groove 12 is formed between the magnet groove 11 and the outer wall of the fixed block 9; the side wall of the rare earth strong magnet 7 is provided with a fixing hole 13, the outer wall of the magnet groove 11 is provided with a bolt hole 14 corresponding to the fixing hole 13, the bolt hole 14 is communicated with the magnet groove 11 and the annular groove 12, the rare earth strong magnet 7 is arranged in the magnet groove 11 and fixed by penetrating through the bolt hole 14 and the fixing hole 13 through bolts; the upper surface of the rare earth strong magnet 6 is higher than the upper surface of the fixed block 9, and the thickness of the resistance plate 10 is equal to the distance that the upper surface of the rare earth strong magnet 7 exceeds the upper surface of the fixed block 9; a first connecting column 15 is arranged in the annular groove 12, a necking groove 16 is formed in the upper surface of the first connecting column 15, and an inserting rod 17 with the diameter smaller than that of the necking groove 16 is arranged at the bottom of the necking groove 16; a second connecting column 16 corresponding to the first connecting column 15 is arranged on the lower surface of the resistance plate 10, an installation groove 19 with the diameter equal to the outer diameter of the first connecting column 15 is arranged on the lower surface of the second connecting column 18, and a connecting rod 20 is arranged at the bottom of the installation groove 19; the upper part of the connecting rod 20 is a connecting part with the same diameter as the necking diameter of the necking groove 11, the middle part of the connecting rod is a limiting part with the same diameter as the inner diameter of the necking groove 11, the lower part of the connecting rod is a slot part matched with the inserted link 17, and the inserted link 17 can be inserted into the slot part; the first connecting column is inserted into the second connecting column 18, and a first compression spring 21 penetrates through the first connecting column 15 between the lower end face of the second connecting column 18 and the bottom of the annular groove 12; the natural length of the first compression spring 21 is greater than the distance between the lower end face of the second connecting column 18 and the bottom of the annular groove 12, and the first compression spring 21 is in the limit deformation under the working limit load when the lower surface of the resistance plate 10 and the upper surface of the fixed block 9 are in the same state; a second compression spring 22 penetrates through the inserted link 17 between the lower end face of the inserted link part of the connecting link 20 and the bottom of the necking groove 49; the natural length of the second compression spring 22 is greater than the distance between the lower end face of the second connecting column 18 and the bottom of the annular groove 12, and the second compression spring 22 is in the limit deformation under the working limit load when the lower surface of the resistance plate 10 and the upper surface of the fixed block 9 are in the same state; the resistance plate 10 is provided with a channel 23 matched with the rare earth strong magnet 7; the device is adsorbed at the lower parts of a hydraulic station 4 and a gear box 5, under the action of the attraction of rare earth strong magnetism 7, a resistance plate 10 moves towards a fixed block 9, a second connecting column 18 acts relative to a first connecting column 15, and a first compression spring 21 and a second compression spring 22 are in the limit deformation under the working limit load; the thrust generated by the first compression spring 21 and the second compression spring 22 and the suction generated by the rare earth strong magnet 7 offset a part, so that the rare earth strong magnet 7 can slide at the bottom of the hydraulic station 4 and the gear box 5, and the magnetic force of the rare earth strong magnet is not reduced; adsorb inside the base with the strong magnetism 7 of tombarthite, improve hydraulic system 1's stability.