Wire rod extrusion outer covering machine
阅读说明:本技术 一种线材押出外被机 (Wire rod extrusion outer covering machine ) 是由 杨继中 于 2019-10-17 设计创作,主要内容包括:本发明涉及线材制作的技术领域,涉及一种线材押出外被机,包括押出机、设置在押出机上的机头,以及设置在押出机一侧的冷却装置,所述机头包括两块拼接的模壳、开设在模壳内的安装槽、同轴嵌设在安装槽内的外模与内模,内模与外模的中心轴线为成型线,所述成型线竖向设置,内模上开设有第一线孔,外模上开设有与线材匹配的第二线孔,第一线孔的直径小于第二线孔,所述内模与所述外模之间存在供套料注入的空腔,所述空腔与押出机出料端连通。本发明具有以下效果:线材竖向设置,线材重力对其的影响几乎不计,使得线材在运动时,能够保持与第一线孔、第二线孔保持较好得同心度,此种线材包裹成型后同心度高,提高了产品质量。(The invention relates to the technical field of wire manufacturing, in particular to a wire extrusion coating machine which comprises an extrusion machine, a machine head and a cooling device, wherein the machine head is arranged on the extrusion machine, the cooling device is arranged on one side of the extrusion machine, the machine head comprises two spliced mould shells, a mounting groove formed in the mould shells, an outer mould and an inner mould which are coaxially embedded in the mounting groove, the central axes of the inner mould and the outer mould are a forming line, the forming line is vertically arranged, a first wire hole is formed in the inner mould, a second wire hole matched with a wire is formed in the outer mould, the diameter of the first wire hole is smaller than that of the second wire hole, a cavity for pouring a sleeve material is formed between the inner mould and the outer mould, and the cavity is communicated with the discharge end of the extrusion. The invention has the following effects: the vertical setting of wire rod, wire rod gravity is almost negligible to its influence for the wire rod can keep keeping better concentricity with first line hole, second line hole when the motion, and concentricity is high behind this kind of wire rod parcel shaping, has improved product quality.)
1. The utility model provides a wire rod is extruded by outer machine, includes extruder (100), sets up aircraft nose (140) on extruder (100) to and set up cooling device (300) in extruder (100) one side, its characterized in that: the machine head (140) comprises two spliced formworks (141), a mounting groove (142) formed in the formwork (141), an outer die (143) and an inner die (144) coaxially embedded in the mounting groove (142), wherein the central axis of the inner die (144) and the central axis of the outer die (143) are forming lines, the forming lines are vertically arranged, a first line hole (145) is formed in the inner die (144), a second line hole (146) matched with a wire is formed in the outer die (143), the diameter of the first line hole (145) is smaller than the second line hole (146), a cavity (147) for pouring of sleeve materials is formed between the inner die (144) and the outer die (143), and the cavity (147) is communicated with the discharge end of the extruder (100).
2. A wire extruding coating machine as claimed in claim 1, wherein: a pre-cooling structure (200) is arranged right below the machine head (140), the pre-cooling structure (200) comprises a support (210) arranged on the ground, a first cooling water tank (220) arranged on the support (210) and with one end located below the machine head (140), and a first core guiding wheel (230) rotatably connected to the first cooling water tank (220) and located in one end below the machine head (140), and a second core guiding wheel (112) is rotatably connected to the extruder (100) and located above the formwork (141).
3. A wire extruding coating machine as claimed in claim 2, wherein: the other end of the first cooling water tank (220) is rotatably connected with a third core guide wheel (231) which is positioned on the same horizontal line with the first core guide wheel (230), a fourth core guide wheel (232) is rotatably connected in the first cooling water tank (220) and above the third core guide wheel (231), the liquid level in the first cooling water tank (220) is higher than the highest position of the first core guide wheel (230), and the height difference is not less than 100 mm.
4. A wire extruding coating machine as claimed in claim 3, wherein: the cooling device (300) comprises a rack (310) which is arranged on the ground and positioned on one side of the bracket (210) far away from the machine head (140), and a second cooling water tank (320) which is arranged on the rack (310); the first core guide wheel (230) is positioned on one side of the forming wire close to the second cooling water tank (320), and the second core guide wheel (112) is positioned on one side of the forming wire far away from the second cooling water tank (320); the forming line is tangent to both the first core guide wheel (230) and the second core guide wheel (112).
5. A wire extruding coating machine as claimed in claim 1, wherein: one end of the outer die (143), which is close to the inner die (144), is provided with a conical containing groove, one end of the inner die (144), which is close to the outer die (143), is provided with a conical head matched with the containing groove, and the cavity (147) is positioned between the inner wall of the containing groove and the outer wall of the conical head.
6. A wire extruder coating machine according to claim 4, wherein: be provided with steady core subassembly (120) on extruder (100), steady core subassembly (120) including setting up guide cylinder (121) on extruder (100), along radial sliding connection compact heap (122) on guide cylinder (121), rotate and connect compact heap (122) and be used for contradicting in the contact wheel (123) on the core that are close to one side each other and are used for on compact heap (122), set up driving piece (124) that are used for driving about compact heap (122) and are close to each other on guide cylinder (121) to and set up rebound spring (125) that are used for driving about compact heap (122) and kick-back on guide cylinder (121).
7. A wire extruder coating machine according to claim 6, wherein: the central axis of the guide cylinder (121) is horizontally arranged and tangent to the second core guiding wheel (112), and the central axis of the guide cylinder (121) is positioned on the upper side of the second core guiding wheel (112).
8. A wire extruding coating machine as claimed in claim 7, wherein: the length of the driving block (126) which is larger than the pressing block (122) is arranged on one side, away from the central axis of the guide cylinder (121), of the pressing block (122), a first sliding groove (127) which is used for embedding the driving block (126) is formed in the circumferential side wall of the guide cylinder (121), a second sliding groove (128) which is used for allowing the pressing block (122) to pass through is formed in the bottom of the first sliding groove (127), the rebound springs (125) are arranged at two ends of the driving block (126), and the other ends of the rebound springs (125) are arranged on the bottom of the first sliding groove (127).
9. A wire extruder coating machine according to claim 8, wherein: the driving piece (124) comprises a driving sleeve (131) which is sleeved on the guide cylinder (121) and is in threaded connection with the outer wall of the guide cylinder (121) at one end, and a protruding part (132) which is arranged on the inner wall of the driving sleeve (131) and is used for abutting against the driving block (126).
10. A wire extruder coating machine according to claim 9, wherein: the utility model discloses a guide cylinder (121) is characterized in that compact heap (122) is provided with along circumference and is no less than three, bellying (132) are the drop form, just bellying (132) outside distance the distance of drive cover (131) inner wall is crescent along circumference, drive block (126) outside protrusion guide cylinder (121) lateral wall sets up.
Technical Field
The invention relates to the technical field of wire manufacturing, in particular to a wire extruding outer cover machine.
Background
A general wire, such as a cable, mainly comprises a wire core and a sheath, wherein the sheath is an indispensable structural part of the wire and plays a role of protecting the insulation of the wire.
The invention discloses a production process of a fire-resistant power cable, which comprises the steps of drawing a copper wire, softening the copper wire, wrapping a mica tape on the surface of the softened copper wire to form a fire-resistant layer, extruding a polytetrafluoroethylene insulating layer on the wrapped copper wire through a fluoroplastic extruder to prepare a core wire, cooling the core wire, twisting the core wire into a cable, extruding and molding the cable core wire and a fire-resistant low-smoke fire-resistant polyolefin insulating sheath material through a single-screw extruder, winding and storing the power cable in a disk and the like.
The main processing mode to the wire rod quilt is for through giving as security out the machine with the cover material parcel back outside the sinle silk, cool off the back through cooling device, finally carry out at first storage through the admission machine. The existing wire production line, such as the chinese patent invention with the publication number of CN102360622B, discloses an extruder production line for producing cables special for oil fields, which comprises a paying-off unit, a wire collecting seat, a straightening table, a preheater, an extruder main machine, a suction machine, a drying machine, an electric cabinet, a constant temperature water tank, a wire storage rack, a fixed water tank, a blow-drying machine, a wire diameter measuring and controlling instrument, a guiding and taking machine, a meter counter, a spark machine, a track tractor and a take-up machine which are arranged in sequence.
In the above-mentioned production line, the extruder is when extruding the jacking, the wire rod will pass the aircraft nose of extruder, the aircraft nose is provided with the eye mould, set up the line hole that supplies the wire rod to pass on the eye mould, thereby fused jacking will be impressed to the cladding wire rod in the eye mould, nevertheless there is the clearance that supplies the jacking parcel between wire rod and the eye mould inner wall in process of production certainly, because the action of gravity in the cladding process, the wire rod is drawn very long on the organism, lead to the wire rod can produce flagging phenomenon, then lead to the unable even parcel of jacking on the wire rod, the concentricity of jacking parcel is relatively poor, influence product quality.
Disclosure of Invention
The invention aims to provide a wire extruding outer covering machine, which is characterized in that the central axis of an inner die outer die is vertically arranged, so that the possibility of eccentricity between a wire and the inner die outer die is reduced, the package concentricity of a jacking material is improved, and the product quality is improved.
The technical purpose of the invention is realized by the following technical scheme: the utility model provides a wire rod is given as security out by outer machine, is including giving as security out the machine, setting up the aircraft nose on giving as security out the machine to and set up the cooling device in giving as security out machine one side, the aircraft nose includes the mould shell of two concatenations, offers mounting groove in the mould shell, coaxial inlays centre form and the external mold of establishing in the mounting groove, the centre axis with the central axis of external mold is the shaping line, the vertical setting of shaping line, first line hole has been seted up on the centre form, set up the second line hole that matches with the wire rod on the external mold, the diameter in first line hole is less than the second line hole, the centre form with there is the cavity that supplies the trepanning to pour into between the external mold, cavity and giving as security.
Through adopting above-mentioned technical scheme, when giving as security out the machine and see off the back with the trepanning, the trepanning will get into the cavity through the discharge end, the wire rod passes first line hole along vertical direction in proper order through the shaping line this moment, the second line hole, the trepanning will wrap up on the wire rod outer wall when passing through the cavity, this moment because the vertical setting of wire rod, wire rod gravity is almost not counted to its influence, make the wire rod when the motion, can keep with first line hole, the second line hole keeps better concentricity, the trepanning of wrapping up the wire rod in the cavity can not receive the influence of gravity yet, concentricity after this kind of wire rod parcel shaping is high, product quality has been improved.
The invention is further provided with: the pre-cooling structure is arranged right below the machine head and comprises a support arranged on the ground, a first cooling water tank arranged on the support and with one end located below the machine head, and a first core guide wheel rotatably connected to the first cooling water tank and located in one end below the machine head, and a second core guide wheel rotatably connected to the extruder and located above the formwork.
In the existing wrapping process, the wire is cooled along the horizontal direction after being wrapped by a trepanning material. Through adopting above-mentioned technical scheme, after the parcel shaping, the wire rod will be earlier top-down enter into to entering into first cooling trough, and the skin will cool off earlier and stereotype, then just can be after first core wheel turns to and be the horizontal direction and enter into to cooling device, improves the shaping effect.
The invention is further provided with: the other end of the first cooling water tank is rotatably connected with a third core guiding wheel which is positioned on the same horizontal line with the first core guiding wheel, a fourth core guiding wheel is rotatably connected in the first cooling water tank and positioned above the third core guiding wheel, the liquid level in the first cooling water tank is higher than the highest position of the first core guiding wheel, and the height difference is not less than 100 mm.
Through adopting above-mentioned technical scheme, the wire rod will have cools off to 100 mm's distance, and after the cooling back primary finalization finishes, the rethread first core wheel of leading leads to lead core wheel, fourth through setting up the third and lead the core wheel and raise the wire rod exit, make the wire rod can immerse completely in the coolant liquid, avoid influencing the cooling effect.
The invention is further provided with: the cooling device comprises a rack arranged on the ground and positioned on one side of the bracket far away from the machine head, and a second cooling water tank arranged on the rack; the first core guide wheel is positioned on one side of the forming line close to the second cooling water tank, and the second core guide wheel is positioned on one side of the forming line far away from the second cooling water tank; the forming line is tangent to the first core guiding wheel and the second core guiding wheel.
Through adopting above-mentioned technical scheme, when the inlet wire, the wire rod is vertical direction entering to the centre form under the effect of second core wheel is led to the one end of mould shell to follow the external mold demolding on the vertical direction, make the wire rod wrap up steadily, improve the product concentricity.
The invention is further provided with: the outer die is close to centre form one end and is seted up and be conical storage tank, the centre form is close to outer die one end and is the cone-head that matches with the storage tank, the cavity is located between storage tank inner wall and the cone-head outer wall.
Through adopting above-mentioned technical scheme, the trepanning wraps up through the cavity, is conical cavity, will make the trepanning be the inclined plane angle parcel on the wire rod to along with the motion of wire rod, the wire rod will drive the trepanning and move along cone head inclined plane direction, the unloading of being convenient for reduces the possibility of jam.
The invention is further provided with: the extrusion machine is provided with a steady core subassembly, steady core subassembly is including setting up the guide cylinder on the extrusion machine, along radially sliding the compact heap of connection on the guide cylinder, rotate to connect and be close to one side each other and be used for contradicting the driving piece that the compact heap is close to each other on the guide cylinder at the compact heap, set up and be used for ordering about the compact heap and be close to each other on the guide cylinder to and set up the rebound spring who is used for ordering about the compact heap resilience on the guide cylinder.
Through adopting above-mentioned technical scheme, the wire rod is before getting into the mould shell, will make the wire rod of rocking tend to stably through steady core subassembly, and the conflict wheel is contradicted and is made it not produce and rock on the sinle silk, and concentricity when improving the wire rod parcel is different according to the thickness of parcel wire rod, and accessible driving piece makes the compact heap slide on the guide cylinder and support tightly on the sinle silk to resilience spring shell drive compact heap is kept away from each other.
The invention is further provided with: the central axis of guide cylinder level set up and with the core wheel is tangent to is led to the second, the central axis of guide cylinder is located core wheel upside is led to the second.
Through adopting above-mentioned technical scheme, the wire rod after the guide cylinder is stable will leave from the guide cylinder central axis to will follow tangential direction and lead the core wheel direction through the second, can make the wire rod stably and accurately imbed in the mould shell, improve the shaping effect.
The invention is further provided with: the utility model discloses a guide cylinder, including guide cylinder central axis, feed cylinder circumference lateral wall, feed cylinder, rebound spring, guide block central axis, the guide block is kept away from guide cylinder central axis one side and is provided with the drive block that length is greater than the feed block, set up the first sliding tray that supplies the drive block embedding on the guide cylinder circumference lateral wall, the second sliding tray that supplies the compression block to pass is seted up to first sliding tray tank bottom, the setting of rebound spring is in the drive block both ends, just the.
Through adopting above-mentioned technical scheme, the driving piece will contradict on the drive block to make compact heap move towards sinle silk one side, rebound spring will compression deformation, when the driving piece no longer contradicts on the drive block, rebound spring will order about the compact heap and reset.
The invention is further provided with: the driving piece comprises a driving sleeve which is sleeved on the guide cylinder and is in threaded connection with the outer wall of the guide cylinder, and a protruding part which is arranged on the inner wall of the driving sleeve and is used for abutting against the driving block.
Through adopting above-mentioned technical scheme, the back is rotated to the drive sleeve, and the bellying will contradict on the drive block to order about the compact heap and slide in the second sliding tray, and order about the touch wheel and support tightly on the sinle silk.
The invention is further provided with: the compact heap is provided with along circumference and is no less than three, the bellying is the drop form, just the bellying outside distance the distance of driving sleeve inner wall is crescent along circumference, the drive block outside protrusion the guide cylinder lateral wall sets up.
Through adopting above-mentioned technical scheme, when the drive sleeve rotated, the bellying that is the drop form will constantly through with the drive block between contradict order about the drive block motion, different positions will make the different distances of drive block motion to the adjustment compact heap is contradicted on the sinle silk.
In conclusion, the beneficial technical effects of the invention are as follows:
1. the wire rod sequentially passes through the first wire hole and the second wire hole along the vertical direction through the forming line, the trepanning material is wrapped on the outer wall of the wire rod when passing through the cavity, at the moment, because the wire rod is vertically arranged, the influence of the gravity of the wire rod on the wire rod is almost ignored, the wire rod can keep better concentricity with the first wire hole and the second wire hole when moving, the trepanning material wrapping the wire rod in the cavity cannot be influenced by the gravity, the concentricity of the wire rod after wrapping and forming is high, and the product quality is improved;
2. the pre-cooling structure is arranged, so that the wire rod which is just wrapped can be cooled at a distance of 100mm, after the wire rod is initially shaped after being cooled, the wire rod is guided by the first core guiding wheel, and the wire rod outlet is lifted by arranging the third core guiding wheel and the fourth core guiding wheel, so that the wire rod can be completely immersed in the cooling liquid, and the cooling effect is prevented from being influenced;
3. before the wire rod gets into the mould shell, will stabilize through steady core subassembly, reduce the sinle silk and produce the possibility of rocking, improve the concentricity, improve product quality.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an exploded schematic view of a stabilizer assembly;
FIG. 3 is a cross-sectional view of a first cooling water tank for a pre-cooling configuration;
FIG. 4 is an enlarged view of portion A of FIG. 3 to show the cavity;
fig. 5 is an exploded view of the head showing the inner and outer molds.
Reference numerals: 100. an extruder; 110. a wire outlet roller; 111. a guide wheel; 112. a second core wheel; 120. a core stabilizing component; 121. a guide cylinder; 122. a compression block; 123. a contact wheel; 124. a drive member; 125. a rebound spring; 126. a drive block; 127. a first sliding groove; 128. a second sliding groove; 131. a drive sleeve; 132. a boss portion; 140. a machine head; 141. a formwork; 142. mounting grooves; 143. an outer mold; 144. an inner mold; 145. a first wire hole; 146. a second wire hole; 147. a cavity; 200. a pre-cooling structure; 210. a support; 220. a first cooling water tank; 230. a first core guide wheel; 231. a third core wheel; 232. a fourth core wheel; 300. a cooling device; 310. a frame; 320. a second cooling water tank.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
A wire extrusion coating machine, referring to fig. 1, comprises an
The
Referring to fig. 1 and 2, the
Referring to fig. 2, a driving
The driving
Referring to fig. 3 and 5, the
Referring to fig. 3, a
Referring back to fig. 1, the
The implementation principle of the embodiment is as follows: the wire moves to the two
The wire rod that the parcel was accomplished afterwards gets into
The embodiments of the present invention are preferred embodiments of the present invention, and the scope of the present invention is not limited by these embodiments, so: all equivalent changes made according to the structure, shape and principle of the invention are covered by the protection scope of the invention.
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