Full-automatic battery sorting assembly line
阅读说明:本技术 一种全自动电池分选流水线 (Full-automatic battery sorting assembly line ) 是由 吴加富 缪磊 马伟 蒋玉斌 万发 曹根银 于 2019-10-22 设计创作,主要内容包括:本发明公开了一种全自动电池分选流水线,包括:传送线,其上沿其传送方向依次设有上料工位、检测工位、剔除工位及下料工位;上料机构,其设于所述传送线的旁侧并且与所述上料工位相对;检测机构,其设于所述检测工位上;剔除机构,其设于所述剔除工位上;以及搬运机构,其设于所述下料工位处,其中,所述上料工位上设有扫码视觉检测机构,所述传送线的旁侧设有分别与所述剔除工位及下料工位相对的剔除接料机构及下料接料机构。根据本发明,其通过将对电池的外观检查及电池电量、电压、电阻等电学性能的检测整合到一条流水线上进行实现,不仅提高了自动化程度,而且降低了设备投入成本及占地面积,大大提高了分选效率。(The invention discloses a full-automatic battery sorting assembly line, which comprises: the conveying line is sequentially provided with a feeding station, a detection station, an eliminating station and a discharging station along the conveying direction; the feeding mechanism is arranged beside the conveying line and is opposite to the feeding station; the detection mechanism is arranged on the detection station; the removing mechanism is arranged on the removing station; and the carrying mechanism is arranged at the blanking station, wherein the feeding station is provided with a code scanning visual detection mechanism, and the side of the transmission line is provided with a rejecting receiving mechanism and a blanking receiving mechanism which are respectively opposite to the rejecting station and the blanking station. According to the invention, the appearance inspection of the battery and the detection of the electric properties such as the electric quantity, the voltage, the resistance and the like of the battery are integrated on one production line for realization, so that not only is the automation degree improved, but also the equipment investment cost and the occupied area are reduced, and the sorting efficiency is greatly improved.)
1. The utility model provides a full-automatic battery sorting assembly line which characterized in that includes:
the conveying line (1) is sequentially provided with a feeding station (11), a detection station (12), a removing station (13) and a discharging station (14) along the conveying direction;
a feeding mechanism (2) arranged beside the conveying line (1) and opposite to the feeding station (11);
the detection mechanism (4) is arranged on the detection station (12);
the rejecting mechanism (5) is arranged on the rejecting station (13); and
a carrying mechanism (6) arranged at the blanking station (14),
the automatic feeding device is characterized in that a code scanning visual detection mechanism (3) is arranged on the feeding station (11), and a rejecting receiving mechanism (9) and a blanking receiving mechanism (7) which are opposite to the rejecting station (13) and the blanking station (14) respectively are arranged on the side of the transmission line (1).
2. The fully automatic battery sorting line according to claim 1, wherein the feeding mechanism (2) comprises:
the conveying channel (21) is opposite to the conveying line (1) and comprises a conveying bottom plate (211) and a left guide vertical plate (212) and a right guide vertical plate (213) which are oppositely and fixedly connected to two sides of the conveying bottom plate (211);
a top material plate (24) and a bottom material plate (23) arranged in the conveying channel (21); and
a driving component (25) in transmission connection with the top material plate (24) and the bottom material plate (23),
wherein, transfer station (216) and stock preparation station (217) are arranged in the conveying channel (21) along the extending direction in sequence, and the driving component (25) synchronously drives the material-ejecting plate (24) and the material-backing plate (23) to make opposite staggered movement, so that:
-the bottom flitch plate (23) is located at the stock preparation station (217) when the top flitch plate (24) is located at the transfer station (216);
the bottom flitch plate (23) is located at the transfer station (216) when the top flitch plate (24) is located at the stock preparation station (217).
3. The fully automatic battery sorting line according to claim 1, characterized in that said detection mechanism (4) comprises:
a fixedly arranged mounting vertical plate (41) extending along the vertical direction;
a downward-pressing type detection component (42) and a lifting component (43) which are connected to the same side of the mounting vertical plate (41) in a sliding manner; and
an upper driver and a lower driver (44) which are respectively connected with the lower pressure type detection component (42) and the lifting component (43) in a transmission way,
the downward pressing type detection assembly (42) and the lifting assembly (43) are arranged in a superposition mode from top to bottom, and the downward pressing type detection assembly (42) and the lifting assembly (43) are driven by the upper driver and the lower driver (44) to be close to or far away from each other in the vertical direction respectively.
4. The fully automatic battery sorting line according to claim 1, characterized in that said handling mechanism (6) comprises:
a carrying support (61);
a carrying beam (62) supported by the carrying pedestal (61) and extending along a horizontal straight direction; and
a handling module (64) slidably connected to the handling cross-member (62),
wherein the handling module (64) comprises:
a carrying base (641) slidably connected to the carrying cross member (62);
a transport mounting plate (642) slidably connected to the transport base (641); and
a conveying lifting drive (643) in transmission connection with the conveying mounting plate (642),
wherein, the lower surface of the carrying installation plate (642) is provided with a damping plate (646).
5. The full-automatic battery sorting line according to claim 1, wherein the blanking and receiving mechanism (7) comprises:
a discharge channel (71) opposite to the conveyor line (1), the discharge channel (71) being provided with a palletizing station (713) and a transferring station (714) in sequence along the conveying direction thereof;
the lifting receiving assembly (72) is arranged at a stacking station (713) in the discharging channel (71); and
a feed assembly (73) provided in the outfeed channel (71) for periodically transferring the material received in the palletization station (713) to the transfer station (714).
6. The fully automatic battery sorting line of claim 5, wherein a buffer station (716) is provided between the palletization station (713) and the transfer station (714), the buffer station (716) being configured to buffer material received from the palletization station (713) when material at the transfer station (714) has not been transferred away.
7. The full-automatic battery sorting line of claim 5, wherein the elevating receiving assembly (72) comprises:
the lifting vertical plate (721) is arranged in the stacking station (713), and the lifting vertical plate (721) is positioned at the upstream of the discharging channel (71) and extends in the vertical direction;
the bracket (723) is connected with one side of the lifting vertical plate (721) in a sliding mode and is always positioned in the discharging channel (71); and
a lifting driver (722) in transmission connection with the bracket (723),
wherein the bracket (723) is driven by the lifting driver (722) to selectively lift along the lifting vertical plate (721).
Technical Field
The invention relates to the field of nonstandard automation, in particular to a full-automatic battery sorting production line.
Background
In the battery sorting process, it is known that battery sorting pipelines with different structural forms are adopted to realize sorting of qualified products and unqualified products of batteries. In the process of researching and improving the battery sorting precision and efficiency, the inventor finds that the full-automatic battery sorting assembly line in the prior art has at least the following problems:
the automatic degree is low, and the sorting assembly line that designs is more, has had the outward appearance of damage and the characteristic such as electric quantity, voltage, resistance of battery to carry out the sorting formula in the past according to, and every project just needs to correspond and designs a production line, and this has improved equipment input cost on the one hand, has also improved the mill area of equipment on the other hand, in addition, also has nothing superiority in the sorting efficiency.
In view of the above, there is a need to develop a fully automatic battery sorting line to solve the above problems.
Disclosure of Invention
Aiming at the defects in the prior art, the invention mainly aims to provide a full-automatic battery sorting production line which integrates appearance inspection of batteries and detection of electrical properties such as battery quantity, voltage, resistance and the like into one production line for realization, thereby not only improving the automation degree, but also reducing the equipment investment cost and the occupied area, and greatly improving the sorting efficiency
To achieve the above objects and other advantages in accordance with the present invention, there is provided a fully automatic battery sorting line, comprising:
the conveying line is sequentially provided with a feeding station, a detection station, an eliminating station and a discharging station along the conveying direction;
the feeding mechanism is arranged beside the conveying line and is opposite to the feeding station;
the detection mechanism is arranged on the detection station;
the removing mechanism is arranged on the removing station; and
a carrying mechanism arranged at the blanking station,
the automatic feeding device is characterized in that a code scanning visual detection mechanism is arranged on the feeding station, and a rejecting receiving mechanism and a discharging receiving mechanism which are opposite to the rejecting station and the discharging station respectively are arranged beside the transmission line.
Optionally, the feeding mechanism includes:
the conveying channel is opposite to the conveying line and comprises a conveying bottom plate, a left guide vertical plate and a right guide vertical plate which are oppositely and fixedly connected to two sides of the conveying bottom plate;
a top material plate and a bottom material plate which are arranged in the conveying channel; and
a driving component in transmission connection with the top feeding plate and the bottom feeding plate,
wherein, be equipped with transfer station and the station of prepareeing material in proper order along its extending direction in the transfer passage, drive assembly synchronous drive the flitch of going up makes relative staggered movement with the bottom flitch on the top for:
when the top flitch is positioned at the transfer station, the bottom flitch is positioned at the material preparation station;
the top flitch is located at the stock preparation station, and the bottom flitch is located at the transfer station.
Optionally, the detection mechanism includes:
the mounting vertical plate is fixedly arranged and extends along the vertical direction;
the downward pressing type detection assembly and the lifting assembly are connected to the same side of the mounting vertical plate in a sliding mode; and
an upper driver and a lower driver which are respectively connected with the lower pressing type detection component and the lifting component in a transmission way,
the downward pressing type detection assembly and the lifting assembly are arranged in a stacked mode from top to bottom, and the downward pressing type detection assembly and the lifting assembly are respectively close to or far away from each other in the vertical direction under the driving of the upper driver and the lower driver.
Optionally, the carrying mechanism includes:
carrying a support;
a carrying beam supported by the carrying support and extending in a horizontal linear direction; and
a carrying module which is connected with the carrying beam in a sliding way,
wherein, the transport module includes:
a carrying base slidably connected to the carrying beam;
the conveying mounting plate is connected with the conveying base in a sliding mode; and
a conveying lifting driver in transmission connection with the conveying mounting plate,
wherein, the lower surface of carrying the mounting panel is equipped with the shock attenuation board.
Optionally, unloading receiving mechanism includes:
the discharging channel is opposite to the conveying line, and a stacking station and a transferring station are sequentially arranged on the discharging channel along the conveying direction of the discharging channel;
the lifting type material receiving assembly is arranged at a stacking station in the discharge channel; and
and the feeding assembly is arranged in the discharging channel and is used for periodically conveying the materials received in the stacking station to the transfer station.
Optionally, a buffer storage station is further arranged between the stacking station and the transfer station, and the buffer storage station is used for temporarily storing the materials received from the stacking station when the materials at the transfer station are not transferred away.
Optionally, the over-and-under type meets the material subassembly includes:
the lifting vertical plate is arranged in the stacking station, is positioned at the upstream of the discharge channel and extends in the vertical direction;
the bracket is connected with one side of the lifting vertical plate in a sliding manner and is always positioned in the discharging channel; and
a lifting driver which is in transmission connection with the bracket,
the bracket is driven by the lifting driver to selectively lift along the lifting vertical plate.
One of the above technical solutions has the following advantages or beneficial effects: because the appearance inspection of the battery and the detection of the electric properties of the battery, such as the electric quantity, the voltage, the resistance and the like are integrated on one production line to realize, the automation degree is improved, the equipment investment cost and the occupied area are reduced, and the separation efficiency is greatly improved
Drawings
Fig. 1 is a perspective view of a fully automatic battery sorting line according to one embodiment of the present invention;
FIG. 2 is a top view of a fully automatic battery sorting line according to one embodiment of the present invention;
fig. 3 is a perspective view of a feeding mechanism in a fully automatic battery sorting line according to one embodiment of the present invention;
fig. 4 is a front view of a feeding mechanism in a fully automatic battery sorting line according to one embodiment of the present invention;
FIG. 5 is a front view of a detection mechanism in a fully automatic battery sorting line according to one embodiment of the present invention, with a push-down detection assembly separated from a lift assembly;
fig. 6 is a partial perspective view of a detection mechanism in a fully automatic battery sorting line according to one embodiment of the present invention;
fig. 7 is a perspective view of a handling mechanism in a fully automatic battery sorting line according to one embodiment of the present invention;
fig. 8 is a front view of a handling mechanism in a fully automatic battery sorting line according to one embodiment of the present invention;
fig. 9 is a perspective view of a carrier mounting plate in a fully automatic battery sorting line according to one embodiment of the present invention;
fig. 10 is a perspective view of a blanking and receiving mechanism in a full-automatic battery sorting production line according to one embodiment of the invention;
fig. 11 is a right side view of a blanking and receiving mechanism in a full-automatic battery sorting production line according to one embodiment of the invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
In the drawings, the shape and size may be exaggerated for clarity, and the same reference numerals will be used throughout the drawings to designate the same or similar components.
In the following description, terms such as center, thickness, height, length, front, back, rear, left, right, top, bottom, upper, lower, etc., are defined with respect to the configurations shown in the respective drawings, and in particular, "height" corresponds to a dimension from top to bottom, "width" corresponds to a dimension from left to right, "depth" corresponds to a dimension from front to rear, which are relative concepts, and thus may be varied accordingly depending on the position in which it is used, and thus these or other orientations should not be construed as limiting terms.
Terms concerning attachments, coupling and the like (e.g., "connected" and "attached") refer to a relationship wherein structures are secured or attached, either directly or indirectly, to one another through intervening structures, as well as both movable or rigid attachments or relationships, unless expressly described otherwise.
According to an embodiment of the present invention, as shown in fig. 1 and 2, it can be seen that the fully automatic battery sorting line comprises:
the conveying line 1 is sequentially provided with a feeding
a
the
the rejecting mechanism 5 is arranged on the rejecting
a conveying
the automatic feeding device is characterized in that a code scanning visual detection mechanism 3 is arranged on the feeding
The specific sorting process is generally as follows:
firstly, batteries to be sorted are loaded into a
secondly, when the material tray is conveyed to the
thirdly, when the material tray is conveyed to the rejecting
finally, the remaining batteries on the material tray are conveyed to a blanking
Referring to fig. 3 and 4, a detailed structure of the
a conveying
a
a
wherein, a
when the
when the
Further, an
Further, the
Referring again to fig. 3, wherein a specific structure of the driving
a feeding driver; and
an
wherein, the
Further, a
a lifting
a
wherein the
Further, at least three locking
In this embodiment, at least two
Referring to fig. 5 and 6, which show the specific structure of the detecting
a fixedly arranged mounting
a downward-pressing
an upper driver and a
the downward-pressing
Referring to fig. 5 and 6, a specific structure of the lifting
a
a
a
the lifting
Referring to fig. 5, at least one
Referring to fig. 5 again, the lifting
Continuing now to fig. 5, a specific structure of the push-down
a
a left lower
a lower
a
Further, a plurality of detection electrodes are mounted on the lower surface of the lower
Referring again to fig. 2, the
at least one fixed
a
the
Further, at least two
Referring to fig. 7 to 9, which show the specific structure of the
a carrying
a carrying
a
wherein, the carrying
a carrying
a
a
wherein, the lower surface of carrying mounting
In a preferred embodiment, the damping
Further, the outer circumference of the damping
Further, at least three
Further, a
Further, the carrying mounting
Further, the carrying
Further, a
a
a
wherein, the
Further, a lifting guide rail extending in the vertical direction is disposed on the carrying
Referring to fig. 10 to 11, which show the specific structure of the blanking receiving mechanism 7 in detail, the blanking receiving mechanism 7 includes:
a
the
a
Further, a
Further, the lifting
a lifting
a
a lifting
the
Further, the discharging
Further, the feeding
a
at least one
the
Further, when the
Further, a dam plate is provided downstream of the
The number of apparatuses and the scale of the process described herein are intended to simplify the description of the present invention. Applications, modifications and variations of the present invention will be apparent to those skilled in the art.
While embodiments of the invention have been described above, it is not limited to the applications set forth in the description and the embodiments, which are fully applicable in various fields of endeavor to which the invention pertains, and further modifications may readily be made by those skilled in the art, it being understood that the invention is not limited to the details shown and described herein without departing from the general concept defined by the appended claims and their equivalents.
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