Device and method for damping piece goods
阅读说明:本技术 用于缓冲成件物品的装置和方法 (Device and method for damping piece goods ) 是由 马丁·西格 M·瓦尔 迈克尔·兆格施 于 2019-07-16 设计创作,主要内容包括:本发明涉及缓冲装置和用于缓冲成件物品的方法,成件物品特别地是容器、瓶或包装体,缓冲装置具有:缓冲区域;给送装置,其用于将成件物品供给至缓冲区域;排出装置,其用于从缓冲区域排出成件物品。该装置还包括多个循环的可独立驱动的排推动器,其能够使成件物品沿输送方向输送经过缓冲区域。(The invention relates to a damping device and a method for damping a piece of goods, in particular a container, a bottle or a packaging, comprising: a buffer region; a feeding device for feeding piece goods to the buffer area; and a discharge device for discharging the piece goods from the buffer area. The apparatus also includes a plurality of endless, independently drivable row pushers capable of conveying the piece articles in a conveying direction through the buffer zone.)
1. Cushioning device (1) for piece goods (2), the piece goods (2) being in particular containers, bottles or packages, the cushioning device (1) having:
a buffer area (3);
a feeding device (4) for feeding piece goods to the buffer area (3); and
-a discharge device (5) for discharging piece goods from the buffer area (3),
characterized in that the buffer device (1) also has a plurality of endless, independently drivable row pushers (7), which row pushers (7) are capable of conveying the piece goods (2) past the buffer region (3) in a conveying direction (T).
2. A buffering device according to claim 1, characterized in that the row pusher (7) is moved by a plurality of independent drives (13), in particular by moving the row pusher (7) via a longitudinal stator drive, a disengageable conveyor chain or an independent drive in combination with a rack.
3. A buffering device according to claim 1 or 2, characterized in that a plurality of consecutive row pushers (7) are able to push the piece goods from the end of the buffering area (3) facing the feeding device (4) in the conveying direction (T) to the end of the buffering area (3) facing the discharging device (5), wherein there are provided circulating row pushers, in particular more than 10, in particular more than 15.
4. A buffer device according to at least one of claims 1 to 3, characterized in that the track of the row pusher is arranged above the buffer area (3).
5. Buffer device according to at least one of claims 1 to 4, characterized in that the row pusher (7) has a width (b) substantially corresponding to the width of the buffer zone (3) and that the row pusher (7) is preferably guided on both sides.
6. Buffer device according to at least one of claims 1 to 5, characterized in that the row of pushers (7) comprises a plurality of pusher modules (7a, 7b, 7c) arranged in a direction transverse to the transport direction (T), and that the pusher modules (7a, 7b, 7c) can in particular be driven independently.
7. Buffer device according to at least one of claims 1 to 6, characterized in that the buffer device (1) comprises a deflection device upstream of the inlet area of the feed device (4), which deflects the line of piece goods (2) fed by the feed device (4) such that a number of successive piece goods can assume a zigzag shape, the deflection device being in particular a switch (8).
8. Buffer device (1) according to at least one of claims 1 to 7, characterized in that the discharge device (5) comprises at least two discharge belts (5a, 5b), at least one row of articles being able to be pushed from the buffer area (3) onto the first discharge belt (5a), and in the case of a plurality of rows side by side the flow of articles being able to be divided into two lines onto the at least two discharge belts (5a, 5b) by means of a distribution device (10), or
The discharge device (5) comprises two side-by-side discharge belts (5a, 5b) and rows of articles can be pushed onto one (5a) or the other (5b) of the discharge belts by the discharge pusher or pusher module, or
The piece goods are conveyed further downstream of the buffer region (3) in the conveying direction (T) by one or more discharge belts and are rotated, in particular the piece goods are rotated by 90 °.
9. Method for cushioning a piece item (2), in particular a container, a bottle or a packaging, the piece item (2), in particular using a cushioning device (1) according to at least one of claims 1 to 8, wherein,
the piece goods (2) are conveyed to a buffer area (3) by a feeding device (4),
the piece goods (2) are conveyed past the buffer region (3) in the conveying direction (T) by means of an independently driven endless row pusher (7) to a discharge device (5), and
the piece of goods (2) is conveyed away by the discharge device (5).
10. Method according to claim 9, characterized in that a number of piece goods are pushed onto the buffer area (3) line by line via the line pusher.
11. A method according to claim 9 or 10, characterized in that the row pusher (7) is driven at least temporarily at different speeds, preferably the speed of the row pusher varies as it circulates around its trajectory.
12. Method according to at least one of claims 9 to 11, characterized in that a number of piece goods are brought to assume a zigzag shape upstream of the entrance of the buffer zone (3),
wherein the sawtooth shape has a tip (S) and two portions converging at an obtuse angle (alpha),
when the piece goods enter the inlet region (11) of the feeder device (4) adjacent to the buffer region (3), the row pusher (7) moves in the conveying direction (T) and engages first with the piece goods of the front section (9b) of the zigzag-shaped piece goods, which is substantially parallel to the front region of the row pusher (7), and the row pusher (7) pushes the front section (9b) in the conveying direction (T) and moves further in the conveying direction, while the piece goods of the rear section (9a), which extends at an acute angle to the front region of the row pusher (7), gradually move in front of the row pusher (7) until the goods are located in front of the row pusher (7) and pushed onto the buffer region.
13. Method according to at least one of claims 9 to 12, characterized in that the row pusher (7) circulates in a track above the buffer zone (3) and that the row pusher (7) is preferably guided on both sides.
14. Method according to at least one of claims 9 to 13, characterized in that the piece goods of the buffer area are fed in one line and a distribution device (10) divides the piece goods (2) into two or more lines for discharging the piece goods (2) to two or more downstream machines (14, 15).
15. Method according to at least one of claims 9 to 14, characterized in that a plurality of rows of component articles arranged in parallel in the conveying direction are pushed onto the discharge device by a plurality of row pushers and are then divided into component articles of a plurality of lanes by a distribution device, preferably two rows of component articles arranged in parallel in the conveying direction are pushed onto the discharge device by two row pushers and are then divided into component articles of two lanes by a distribution device, or
Only one row of article pieces is pushed by the ejector pusher onto the ejector (5) and one line of article pieces is ejected.
Technical Field
The invention relates to a device and a method for cushioning piece goods, in particular containers, bottles or packaging.
Background
In the field of beverage technology, in particular in the field of packaging (block) and transport technology, buffers are known which hold and buffer a plurality of piece goods which are later sent to downstream machines.
A corresponding damping device is known from EP 2920093B 1.
In known damping devices, the articles are placed in the damping zone by means of a robotic manipulator.
The use of robotic manipulators is costly and, in addition, the known systems have the drawback of synchronizing (closing) a certain number of rows or lines which must be matched to the number of lines (lane) of the downstream packer. Then, the change or removal of the shutter becomes necessary.
Disclosure of Invention
Based on this, it is an object of the present invention to provide a buffer device and a corresponding method, which enable a plurality of corresponding buffer lines or rows to be moved out of a buffer area as required, wherein the device can be implemented in a simple and inexpensive manner.
According to the invention, this object is met with the following features.
The cushioning device for piece goods according to the invention (in particular for containers, bottles or packages) comprises: a buffer region; a feeding device (e.g., a feed conveyor) for feeding the piece goods to the buffer area; and a discharge device (e.g., a discharge conveyor) for discharging the piece goods from the buffer region. According to the invention, the buffer device also comprises a plurality of endless, independently drivable row pushers which are capable of pushing the piece articles onto and over the buffer zone. The piece articles may be fed to the buffer zone by rows of individually driven row pushers, and multiple buffer rows may be moved out of the buffer zone as needed. This means that, for example, one line of articles can be conveyed to the buffer zone, while, for example, two lines can be discharged downstream of the buffer zone to feed the piece articles to two machines, for example two lines of piece articles can be pushed onto the discharge device by the respective discharge pushers in such a way that they are parallel to each other on the discharge device. The rows can then be separated again and fed to the respective machine in two product lines.
Due to the fact that the row pushers can be driven independently of each other, it is for example possible to easily cross free space on the buffer area. If the free space has been completely spanned, the action of the rows of pushers, for example, can then be slowed down again and finally adapted to the outlet situation. Due to the independently drivable and freely programmable drives of the row pushers, the distance between all row pushers can be adjusted by software, so that no changeover is required, for example, for product replacement. In addition, it is possible to react to the current situation and to push out the required amount from the buffer area. The number of component items ejected from the buffer area can be controlled particularly well and easily if one row of pushers is arranged between each row of component items or component items, respectively. In addition, the distance of the rows can be adjusted relative to each other, which enables a spatially optimized actuation.
It is particularly advantageous to enable the row pusher to be driven by a plurality of independent drives, so that the speed of the row pusher can be adjusted independently. For this purpose, for example, a longitudinal stator drive can be provided, or the row pusher can be driven by means of a detachable conveyor chain. It is also possible to have each row of pushers comprise a separate electric drive motor.
The buffer area can be designed as a stationary buffer table or as a conveyor belt moving in the transport direction T.
According to the invention, it can be advantageous if a plurality of successive row pushers push the piece goods in the conveying direction from the end of the buffer region facing the feed device to the end of the buffer region facing the discharge device, in particular if the buffer device comprises more than 10, advantageously more than 15, particularly advantageously more than 30, circulating row pushers.
Advantageously, the track of the pusher is arranged above the buffer zone. The pushers of each row can then be moved in a direction transverse to the conveying direction of the feed device over the buffer region and then back into the inlet region at the end of the buffer region and the discharge device.
According to a preferred embodiment, the row pusher has a width b substantially corresponding to the width of the buffer zone, wherein substantially the same width means that the width of the row pusher varies at most (i.e. less) 1% to 5% of the width of the buffer zone or two and a half times the diameter of the article (twice half). Thus, it can be ensured that all piece goods are reliably engaged with the pusher and optionally also guided over the buffer area by the side guides.
According to a preferred embodiment, the row pusher comprises a plurality of pusher modules arranged in a direction transverse to the transport direction T, the plurality of pusher modules then having only a width corresponding to a partial width of the buffer zone. Preferably, these pusher modules are also driven independently, which makes the range of variation of pushing out piece-items from the buffer area larger and the ejection of piece-items from the buffer area more selective, since it is not always necessary to push out a whole row, but only a certain number of piece-items can be selectively ejected.
According to a preferred embodiment, the buffer device comprises a deflection device (deflection device), such as a switch, upstream of the inlet area on the buffer area (the inlet area of the feed device being adjacent to the end of the buffer area), but other deflection devices are also conceivable which deflect the line of piece goods fed by the feed device such that a number of successive piece goods have a saw-tooth shape. In this case, the line of articles fed may be formed by a row of articles or by a plurality of parallel rows of articles. Thus, if the synchronized row pusher is controlled to the tip of the incoming zigzag-shaped group and then follows the zigzag in the direction of the buffer zone, it is achieved that the row pusher can be retracted between the respective zigzag-shaped rows or groups without interrupting the flow of piece goods arriving from the switch.
According to a preferred embodiment, the discharge device comprises at least two discharge belts, wherein the piece goods of at least one row can be pushed from the buffer area onto the first discharge belt and, in the case of a plurality of rows side by side on the first discharge belt, the flow of goods can be divided into two lines onto the at least two discharge belts by means of the distribution device, or the discharge device comprises two discharge belts side by side and the piece goods of a row can be pushed onto one or the other discharge belt by means of the discharge pusher or the discharge pusher module.
It is also possible that the stream of articles is conveyed further downstream of the buffer zone in the conveying direction T and is preferably rotated in a guided manner, in particular by 90 °.
In the method according to the invention for buffering piece goods, in particular containers, bottles or packages, the piece goods are conveyed to a buffer area via a feed device and are pushed past the buffer area and to a discharge device in the conveying direction by an independently drivable discharge pusher.
The articles can thus be pushed by the discharge pusher onto the buffer zone and also from the buffer zone onto the discharge device. If the buffer area itself does not move, the discharge pusher is able to push the piece article on the buffer area in a direction toward the discharge device. If the buffer area is configured as a conveyor belt that can move in the conveying direction, the row pushers can move at the same speed and thus support the piece articles. If the row pusher moves faster than the conveyor belt, the row pusher is able to move the piece item on the buffer area in the conveying direction due to the relative speed.
Advantageously, the row pusher is capable of inserting a number of piece-wise articles row by row onto the buffer zone.
Advantageously, the row pushers can be driven at different speeds, at least temporarily, such that the distance between two successive row pushers varies. The piece goods may then be selectively cushioned and ejected as desired. It is thus also possible in a simple manner to cross the free space at the center of the buffer area. Preferably, the speed of the row pusher varies as the row pusher cycles along the track, so that the speed can be selectively adapted to different situations when entering, when transferring over the buffer area, when pushing out, and when returning quickly to the initial position, without affecting the other row pushers.
Advantageously, upstream of the entrance of the buffer zone, a certain number of articles are made to assume a zigzag shape with a pointed end and two portions converging at an obtuse angle α. The angle alpha is in the range of, for example, 170 to 178.5 deg.. When a piece article enters the inlet region (i.e., the region of the conveyor upstream of the buffer region), the row pusher entering in the conveying direction moves and first engages the leading portion of the serrated article that extends generally parallel to the front surface of the row pusher. The row pusher guides the section in the conveying direction while the piece articles in the rear section, which extend at an acute angle relative to the front region of the row pusher, gradually move forward of the row pusher until a row of articles is in front of the row pusher and the row pusher pushes the section onto the buffer region.
The piece articles and the row pusher can then enter without stopping the row pusher or the feeding device. This enables continuous operation.
Advantageously, the row pusher moves in a track above the buffer zone and is preferably guided on both sides, i.e. on the left and right side of the buffer zone.
It is in fact possible that the piece articles are fed along one line which may have one or more rows of piece articles, and that downstream of the buffer table a distribution device is provided and divides the piece articles into two or more lines for discharging the piece articles to two or more machines.
It is possible that a plurality of rows, preferably two rows, arranged in parallel in the conveying direction are pushed onto the discharge device by a plurality, preferably two, of row pushers and then divided by the dispensing device into a plurality, preferably two, lanes of individual articles, or that only one row is pushed onto the discharge device by a row pusher and an individual article of a lane is discharged.
The method can then be customized according to specific needs.
Drawings
The invention will be explained in more detail below with reference to the drawings.
Fig. 1 shows a rough schematic top view of an embodiment of a damping device according to the invention.
Fig. 2 shows a rough schematic side view of a damping device according to an embodiment of the invention.
Fig. 3 shows a rough schematic top view of a feed device with an upstream switch, wherein the piece goods are deflected by the switch as a function of time.
Fig. 4 shows a roughly schematic path-time diagram, in which the action of the container flow and the action of the row pusher at different points in time are shown.
Fig. 5 shows a rough schematic view of a preferred embodiment of the buffer device with the dispensing device.
Fig. 6 shows a rough schematic top view of a further embodiment.
Fig. 7 shows a preferred embodiment of a row pusher with multiple modules.
Fig. 8A and 8B show single and multiple rows of lanes of piece articles.
Detailed Description
Fig. 1 shows a top view of an embodiment of a damping device according to the invention. The device comprises a feeding device 4 for feeding piece goods, such as containers, bottles or packages. The feed device is preferably designed as an endless conveyor belt. The feed device 4 extends into an
A number of component articles in the
For this purpose, the damping
As is clearly shown in fig. 2, the row pushers 7 are advantageously driven by respective independent drives 13.
The row pushers 7 may be driven, for example, via a so-called longitudinal stator drive 13 or a disengageable conveyor chain, so that different row pushers 7 can be driven at different speeds in such a way that the distance between adjacent row pushers can be varied and the speed can be adjusted independently. The row pusher is formed as a rotor of a linear motor, for example, arranged along the
Not only can the row pusher 7 be driven independently using a longitudinal stator motor or a disengageable chain. It is also possible to provide a separate motor for each row of pushers 7 and to move the pushers 7 with separate motors, for example via racks and gears in the closed
In addition, means (not shown) for position detection (e.g. optical position detection) of the row pusher 7 may be provided to control the action (speed and/or movement distance) of the row pusher depending on its position and, for example, adapt the row pusher to the action of the feeding means 4 and the discharge means 5 and/or to adjust the buffer occupancy.
Due to the fact that the row pushers can be driven independently of each other, it is possible to easily cross free space on e.g. a buffer area. If the free space has been completely spanned, for example, the action of the pushers of the rows can then be slowed down again and finally adapted to the outlet situation.
Due to the independently drivable row pushers and the freely programmable driving of the row pushers 7, the distance between all row pushers can be adjusted by software, so that no changeover is required, for example, in the event of a product change. In addition, it is possible to react to the current situation and to push out the required number of piece goods from the buffer area 3. Since the row pushers 7 are arranged between the individual component items or component items, the number of component items pushed out can be controlled particularly well and adaptively as desired. Preferably, the device comprises more than 15 row pushers, in particular more than 30 row pushers.
As is clear from fig. 1 and 2, the
In the present embodiment, the buffer area 3 may be formed as a static buffer area. In principle, however, it is also possible that the buffer area 3 itself is also configured as a conveyor belt moving in the conveying direction T and is driven in an endless manner. If the buffer zone 3 is configured as a movable conveyor belt, the row pushers 7 can move at the same speed and thus support the piece goods. If the row pusher moves faster than the buffer zone, the row pusher 7 is able to move the piece article on the buffer zone in the conveying direction due to the relative speed.
According to a preferred embodiment, upstream of the inlet area 11 a switch 8 is arranged, the switch 8 being configured such that the line of piece goods fed by the feeder device 4 is deflected such that a number of successive piece goods (which subsequently form a row to be transferred) can assume a zigzag shape.
Fig. 3 shows the respective cases. Downstream of the switch 8, the flow of pieces of articles as shown in fig. 8A and 8B then has a zigzag shape as described in fig. 3. Here, the piece goods may be in a row or in a plurality of overlapping rows, so that a zigzag-shaped group appears. The saw-tooth shaped portion has a tip S and two
Fig. 4 shows a path-time diagram, in which the movement of the saw-tooth-shaped parts into the
Fig. 5 shows the buffering means shown in fig. 1 with the dispensing means 10. The damping device comprises a feed device 4, which feed device 4 feeds the
It is also possible that the discharge means 5 are formed by two parallel conveyor belts arranged adjacently at the outlet-side end of the buffer zone, so that the discharge pusher pushes one row first onto the last discharge belt and then the other row onto the conveyor belt facing the buffer zone 3, so that the piece goods can be discharged in two lines.
Fig. 6 shows another embodiment of the ejection device, for example, instead of a transverse transport at the end of the exit side of the buffer area (i.e. instead of the ejection device running perpendicular to the transport direction T), a subsequent longitudinal transport in the transport direction T can be carried out for this purpose at the end of the buffer area 3 a knife edge transition (Messerkanten ü berschub) can be carried out, which is to be understood as a transition from one conveyor belt to the next with very small deflection wheels, so that the necessary dead plate (totbelch) for bridging the gap on the transport surface is minimized.
In addition, instead of the end-to-end row pusher 7 as described above, it is also possible to use a row pusher comprising a plurality of
The method according to the invention is explained in more detail below with reference to fig. 1 to 5. In order to buffer the piece goods, the
Since the row pushers 7 are independently driven, it is possible to easily cross the free space at the center of the buffer area 3. If, for example, the free space has been completely bridged, the movement is slowed down again and the exit situation is accommodated. This means that different row pushers can have different speeds and the speed of the row pusher 7 can also vary in one cycle along the
The device according to the invention also makes it possible to extend the line of piece goods for service delivery.
In principle, a 90 ° rotation of the piece goods can also be achieved by a conveyor arranged downstream in the conveying direction T. In one embodiment of a row pusher with
The damping device according to the invention is able to react to widely varying demands in a row, respectively. In addition, the advantages of a small footprint (footprint) and a simpler motion sequence are created.
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