automatic winding machine

文档序号:1573553 发布日期:2020-01-31 浏览:20次 中文

阅读说明:本技术 一种自动收卷机 (automatic winding machine ) 是由 莫纯彬 于 2019-10-24 设计创作,主要内容包括:本发明公开了一种自动收卷机,包括底座和转盘,所述底座的顶部两侧均竖直安装有侧板,两个所述侧板之间的一端水平转动安装有主轴,另一端水平连接有承载板,且两个侧板之间在主轴的下方水平转动连接有伸缩传动轴。毛条在收卷的过程中,倒料杆水平往复移动,进而倒料杆能推动倒料嘴能沿着主轴轴向的方向往复移动,驱使毛条均匀覆盖于套筒上。步进电机二转动,带动丝杆转动,进而驱动升降座向上移动,从而带动导料嘴沿主轴径向的方向做向上运动,使毛条在套筒上进行叠加。毛条在收卷中排料方便快捷,能自动的在套筒上左右移动和向上叠加,位置精确,工作效率得到提高。无需过多的手工操作,大大的节省了人力。(The invention discloses an automatic winding machine, which comprises a base and a turntable, wherein two sides of the top of the base are vertically provided with side plates, a main shaft is horizontally and rotatably arranged at the end between the two side plates, a bearing plate is horizontally connected at the end, and a telescopic transmission shaft is horizontally and rotatably connected between the two side plates below the main shaft.)

The automatic winder of types is characterized by comprising a base (1) and a turntable (5), wherein side plates (6) are vertically arranged on two sides of the top of the base (1), a main shaft (24) is horizontally and rotatably arranged at the end between the two side plates (6), a bearing plate is horizontally connected to the end of the base, a telescopic transmission shaft (13) is horizontally and rotatably connected between the two side plates (6) below the main shaft (24), the end, close to the telescopic transmission shaft (13), of the top of the base (1) is slidably connected with a stress plate through a guide rail (25), the side plate (6), penetrating through the side, of the end of the stress plate is connected with a vertically upward movable housing (2), an air cylinder (12) is connected to the bottom side of the movable housing (2), the other end of the air cylinder (12) is connected with the side plate (6) on the other side, and the stress plate and the telescopic transmission shaft (13) are arranged in parallel;

both ends of the main shaft (24) penetrate through the side plate (6), the end close to the movable housing (2) is connected with the turntable (5), the upper end of the side of the movable housing (2) close to the side plate (6) is also rotatably connected with the turntable (5), the central axes of the two turntables (5) are on the same straight line, the end of the telescopic transmission shaft (13) penetrates through the side plate (6) and the movable housing (2), and the end part of the telescopic transmission shaft (13) is rotatably connected with the end of the turntable (5) above the movable housing (2) through a belt;

the end of the bearing plate far away from the movable housing (2) penetrates through the side plate (6), the bottom of the bearing plate is provided with a third stepping motor (19), both ends of the top of the bearing plate are rotatably provided with belt pulleys (26), a transmission belt (27) is arranged between the two belt pulleys (26), the upper part of the bearing plate is also provided with a guide rail (25) along the length direction, the upper part of the guide rail (25) is slidably connected with a material pouring rod (16), the bottom of the end of the material pouring rod (16) close to the third stepping motor (19) is slidably connected with the guide rail (25) through an end plate (29), and the side of the end plate (29) is fixedly connected with the transmission belt (27) between the two belt pulleys (26) through a clamping plate;

the other end of the material pouring rod (16) movably penetrates through the side plate (6) to be connected with a vertically-arranged bearing frame (20), the top of the bearing frame (20) is provided with a second stepping motor (21), an output shaft at the bottom of the second stepping motor (21) penetrates through the top of the bearing frame (20) to be connected with a vertically-arranged screw rod (22), the outer part of the screw rod (22) is in threaded connection with a lifting seat (23), the side, close to the side plate (6), of the lifting seat (23) is horizontally connected with a material guide nozzle (11), the other side of the lifting seat (23) is in sliding connection with the bearing frame (20) through a sliding chute, the end of the material guide nozzle (11) is arranged between the two turntables (5), and the other end is close to the side plate (6;

the top of base (1) is close to the end welding of tachometer wheel (10) and has support frame (7), and pinch wheel (9) are installed in the top rotation of support frame (7).

2. The type automatic winding machine of claim 1, wherein, a mounting plate (8) is welded on the top of the supporting frame (7), a stepping motor (4) is installed on the side of the mounting plate (8), and a pinch wheel (9) is installed on the output end of the stepping motor (4).

3. auto-winder according to claim 1, characterized in that the top of both side plates (6) is fitted with a closure plate (3).

4. kinds of automatic winding machine according to claim 1, characterized in that, the other end of the main shaft (24) is connected with a synchronizing wheel (17), and the outside of the main shaft (24) is installed with a synchronizing wheel II (14) between the synchronizing wheel (17) and the side plate (6).

5. kinds of automatic winding machine according to claim 1, characterized in that, the side plate (6) of side installs servo motor (30) under synchronizing wheel two (14), the output shaft of servo motor (30) connects with synchronizing wheel three (15), the synchronizing wheel three (15) and synchronizing wheel two (14) are connected through the belt.

6. The kinds of automatic winding machines according to claim 1, characterized in that the other end of the telescopic transmission shaft (13) penetrates through the side plate (6) on the side and is connected with a synchronizing wheel four (18), the synchronizing wheel four (18) is connected with a synchronizing wheel (17) through a belt, and the diameters of the synchronizing wheel four (18) and the synchronizing wheel (17) are the same.

7. auto-winder according to claim 1, characterized in that the inner top of the guide nozzle (11) far from the end of the guide nozzle (10) is provided with a chute along the length direction.

Technical Field

The invention relates to winding machines, in particular to a automatic winding machine, and belongs to the field of winding machine application.

Background

At present, a well-known rolling machine drives a rotating shaft to rotate by a motor, the motor rotates to roll after a sleeve is arranged in the rotating shaft, workers grasp the wool tops by hands to swing left and right to discharge materials, however, the materials are not uniformly manually placed and discharged, and because the rotating speed is too high, the workers grasp the wool tops by hands and are not noticed by the wool tops and are easily brought into the sleeve, so that safety accidents are caused.

Disclosure of Invention

The invention aims to provide automatic winding machines, which can solve the technical problems that after a sleeve is arranged in a rotating shaft of an existing winding machine, the motor rotates to wind, workers grab wool tops by hands to swing left and right to discharge materials, the manual material swinging and discharging are not uniform, and safety accidents are caused because the workers grab the wool tops by hands carelessly and are easily brought into the sleeve by the wool tops due to too high rotating speed.

The purpose of the invention can be realized by the following technical scheme:

kinds of automatic winding machine, including base and carousel, the equal vertical curb plate of installing in the top both sides of base, two end horizontal rotation between the curb plate installs the main shaft, end horizontal connection has the loading board in addition, and rotates at the below horizontal of main shaft between two curb plates and be connected with telescopic transmission shaft, end that the top of base is close to telescopic transmission shaft has the atress board through guide rail sliding connection, and the curb plate that the end of atress board runs through side is connected with vertical ascending removal memorial archway, and the bottom side of removing the memorial archway is connected with the cylinder, the curb plate of end in addition and side of cylinder is connected, the atress board is parallel arrangement with telescopic transmission shaft.

The both ends of main shaft all run through the curb plate, are close to the end of removing the memorial archway is connected with the carousel, removes the side upper end that the memorial archway is close to the curb plate and also rotates to be connected with the carousel, and the axis at two carousel centers is on with straight line, side plate and removal memorial archway are run through to telescopic drive shaft's end, just telescopic drive shaft's tip passes through the belt rotation with the end of removing memorial archway top carousel and is connected.

The end that the removal memorial archway was kept away from to the loading board runs through the curb plate, and the bottom installs step motor three, the belt pulley is all installed in the rotation at the top both ends of loading board, installs the drive belt between two belt pulleys, just the guide rail is also installed along length direction in the upper portion of loading board, and the upper portion sliding connection of guide rail has the pole of falling the material, falls the pole of falling the material and is close to end bottom of step motor three and passes through tip board and guide rail sliding connection, and the side of tip board is through the drive belt fixed connection between pinch-off plate and two.

The material pouring rod is characterized in that the other end of the material pouring rod movably penetrates through the bearing frame with the side plate connected to the vertical device, a second stepping motor is installed at the top of the bearing frame, an output shaft at the bottom of the second stepping motor penetrates through the top of the bearing frame and is connected with a lead screw with the vertical device, the external thread of the lead screw is connected with a lifting seat, the side of the lifting seat close to the side plate is horizontally connected with a material guide nozzle, the other side of the lifting seat is connected with the bearing frame through a sliding chute in a sliding mode, the end of the material guide nozzle is arranged between the two rotary tables, and.

The end welding that the top of base is close to the tachometer wheel has the support frame, and the pinch roller is installed in the top rotation of support frame.

Preferably, the top welding of support frame has the mounting panel, and step motor is installed to the side of mounting panel, and the pinch wheel is installed at the output of step motor .

Preferably, the top of the two side plates is provided with an outer shell plate.

Preferably, a synchronizing wheel is connected to the other end of the main shaft, and a second synchronizing wheel is mounted outside the main shaft between the synchronizing wheel and the side plate.

Preferably, a servo motor is mounted on the side plate on the side below the second synchronizing wheel, a third synchronizing wheel is connected to an output shaft of the servo motor, and the third synchronizing wheel is connected with the second synchronizing wheel through a belt.

Preferably, the other end of the telescopic transmission shaft penetrates through a side plate on the side to be connected with a fourth synchronizing wheel, the fourth synchronizing wheel is connected with the synchronizing wheel through a belt, and the diameters of the fourth synchronizing wheel and the synchronizing wheel are the same.

Preferably, the end far away from the inside top of the material guide nozzle is provided with a material walking groove along the length direction.

The invention has the beneficial effects that:

1. when the wool tops are rolled up, the servo motor can drive the main shaft to rotate, the main shaft drives the telescopic transmission shafts to rotate through the synchronizing wheel and the synchronizing wheel, then the ends of the main shaft and the telescopic transmission shafts both drive the turntables to rotate, the rotating speeds of the main shaft and the telescopic transmission shafts are the same, the rotating speeds of the two turntables are the same, the sleeve rotates along with the two turntables to roll the wool tops quickly, when the wool tops are rolled up, the stepping motor drives the pinch wheel to rotate to convey the wool tops outwards, damage to the wool tops due to overlarge stress is avoided, and after the wool tops pass through the speed measuring wheel, the speed measuring wheel can enable the moving speed of the wool tops to be uniform.

2. Through the upper portion and the side-mounting lifting seat at the material pouring nozzle and the material pouring rod, the wool tops horizontally reciprocate at the rolling process, and then the material pouring rod can push the material pouring nozzle to reciprocate along the axial direction of the main shaft, so that the wool tops are uniformly covered on the sleeve. And the second stepping motor rotates to drive the screw rod to rotate, so that the lifting seat is driven to move upwards, the material guide nozzle is driven to move upwards along the radial direction of the main shaft, and the wool tops are superposed on the sleeve. Wool tops are arranged conveniently and quickly in rolling, can be automatically moved left and right on the sleeve and overlapped upwards, are accurate in position, and improve the working efficiency. Excessive manual operation is not needed, and manpower is greatly saved.

Drawings

To facilitate understanding by those skilled in the art, the present invention will be further described in conjunction with the accompanying drawings.

Fig. 1 is a schematic view of the overall structure of the present invention.

Fig. 2 is a schematic isometric view of fig. 1 according to the present invention.

Fig. 3 is a schematic view of the upper structure of the base of the present invention.

Fig. 4 is a schematic view of a spindle mounting structure according to the present invention.

Fig. 5 is a schematic view of the installation structure of the material pouring rod of the present invention.

FIG. 6 is a schematic view of the installation structure of the pinch wheel of the present invention.

FIG. 7 is an enlarged view of detail A in FIG. 5 according to the present invention.

In the figure, the device comprises a base 1, a movable housing 2, a movable housing 3, a housing plate 4, a stepping motor , a turntable 5, a turntable 6, a side plate 7, a support frame 8, a mounting plate 9, a pinch wheel 10, a speed measuring wheel 11, a material guide nozzle 12, an air cylinder 13, a telescopic transmission shaft 14, a synchronizing wheel II 15, a synchronizing wheel III 16, a material pouring rod 17, a synchronizing wheel , a synchronizing wheel IV, a stepping motor III 19, a bearing frame 20, a bearing frame 21, a stepping motor II, a screw rod 22, a lifting seat 23, a lifting seat 24, a main shaft 25, a guide rail 26, a belt pulley 27, a transmission belt 28, a clamping plate 29, an end plate 30 and a servo motor.

Detailed Description

The technical solution of the present invention will be described clearly and completely with reference to the following embodiments, and it is to be understood that the described embodiments are only a partial embodiment , rather than a complete embodiment.

Referring to fig. 1-7, kinds of automatic winding machines comprise a base 1 and a turntable 5, wherein side plates 6 are vertically arranged on both sides of the top of the base 1, a main shaft 24 is horizontally and rotatably arranged at the end between the two side plates 6, a bearing plate is horizontally connected at the end, a telescopic transmission shaft 13 is horizontally and rotatably connected between the two side plates 6 below the main shaft 24, the end of the top of the base 1, which is close to the telescopic transmission shaft 13, is slidably connected with a stressed plate through a guide rail 25, the end of the stressed plate penetrates through the side plate 6 on the side to be connected with a vertically upward movable housing 2, an air cylinder 12 is connected to the side of the bottom of the movable housing 2, the other end of the air cylinder 12 is connected with the side plate 6 on the other side, and the stressed plate is arranged;

both ends of the main shaft 24 penetrate through the side plate 6, the end close to the movable housing window 2 is connected with the turntable 5, the upper end of the side of the movable housing window 2 close to the side plate 6 is also connected with the turntable 5 in a rotating manner, the central axes of the two turntables 5 are on the same straight line, the end of the telescopic transmission shaft 13 penetrates through the side plate 6 and the movable housing window 2, and the end part of the telescopic transmission shaft 13 is rotatably connected with the end of the turntable 5 above the movable housing window 2 through a belt;

the end of the bearing plate far away from the movable housing 2 penetrates through the side plate 6, the bottom of the bearing plate is provided with a third stepping motor 19, the two ends of the top of the bearing plate are respectively provided with a belt pulley 26 in a rotating manner, a transmission belt 27 is arranged between the two belt pulleys 26, the upper part of the bearing plate is also provided with a guide rail 25 along the length direction, the upper part of the guide rail 25 is connected with a material pouring rod 16 in a sliding manner, the bottom of the end of the material pouring rod 16 close to the third stepping motor 19 is connected with the guide rail 25 in a sliding manner through an end plate 29, and the side of the end plate 29 is;

the other end of the material pouring rod 16 movably penetrates through the side plate 6 to be connected with a vertically arranged bearing frame 20, the top of the bearing frame 20 is provided with a second stepping motor 21, an output shaft at the bottom of the second stepping motor 21 penetrates through the top of the bearing frame 20 to be connected with a vertically arranged screw rod 22, the outer part of the screw rod 22 is in threaded connection with a lifting seat 23, the side of the lifting seat 23, which is close to the side plate 6, is horizontally connected with a material guide nozzle 11, the other side of the lifting seat 23 is in sliding connection with the bearing frame 20 through a sliding chute, the end of the material guide nozzle 11 is arranged between the two rotary tables 5, and the other end;

the end that the top of base 1 is close to the tachometer wheel 10 has welded support frame 7, and pinch wheel 9 is installed in the top rotation of support frame 7.

As technical optimization schemes of the invention, the top of the support frame 7 is welded with the mounting plate 8, the side of the mounting plate 8 is provided with the stepping motor 4, and the pinch wheel 9 is arranged at the output end of the stepping motor 4.

As technical optimization solutions of the invention, the top of the two side plates 6 is provided with the shell plate 3.

As technical optimization proposals of the invention, the other end of the main shaft 24 is connected with a synchronizing wheel 17, and a second synchronizing wheel 14 is arranged outside the main shaft 24 between the synchronizing wheel 17 and the side plate 6.

As technical optimization schemes of the invention, a servo motor 30 is arranged below a second synchronizing wheel 14 on the side plate 6 on the side, a third synchronizing wheel 15 is connected to an output shaft of the servo motor 30, the third synchronizing wheel 15 is connected with the second synchronizing wheel 14 through a belt, and the servo motor 30 drives a main shaft 24 to rotate through the third synchronizing wheel 15 and the second synchronizing wheel 14.

As technical optimization schemes of the invention, the other end of the telescopic transmission shaft 13 penetrates through the side plate 6 on the side to be connected with a synchronizing wheel IV 18, the synchronizing wheel IV 18 is connected with the synchronizing wheel 17 through a belt, the diameters of the synchronizing wheel IV 18 and the synchronizing wheel 17 are the same, the main shaft 24 drives the telescopic transmission shaft 13 to rotate through the synchronizing wheel 17 and the synchronizing wheel IV 18, and the rotating speeds of the two are the same during rotation.

As technical optimization schemes, a feeding groove is arranged at the end of the interior of the material guide nozzle 11 far away from the material guide nozzle 10 along the length direction, the moving direction of wool tops can be limited by the feeding groove, and the position is more accurate during winding.

When the device is used, a sleeve to be used is placed between the two turntables 5, the air cylinder 12 contracts to drive the movable housing 2 to move on the upper part of the guide rail 25 through the stress plate at the bottom, the distance between the movable housing 2 and the side plate 6 is reduced, and the sleeve is further fixedly clamped between the two turntables 5, the distance between the movable housing 2 and the side plate 6 can be freely adjusted and moved, the sleeve can be conveniently mounted and dismounted, the working efficiency is improved, and the end of a wool top at the upper part of the pinch wheel 9 penetrates through the upper part of the speed measuring wheel 10 and the upper part of the material guide nozzle 11 and is connected with the sleeve.

Set for telescopic slew velocity and the speed that the material pouring nozzle 11 reciprocated and arranged the material through backstage control system before the use to control rolling speed, arrange material swing speed, 11 rising speeds of guide nozzle, convenient intelligent control, and can adapt to different work demands. When the production parameters are set, after the wool tops are manually threaded to the winding sleeve, the starting button system is pressed to automatically increase the speed and automatically discharge materials, and the automatic wool top winding device stops when the required length is reached. The whole operation process does not need manual intervention, and high-efficiency and safe production is achieved.

When the wool tops are rolled, the servo motor 30 drives the main shaft 24 to rotate, the main shaft 24 drives the telescopic transmission shaft 13 to rotate through the synchronizing wheel 17 and the synchronizing wheel IV 18, then the main shaft 24 and ends of the telescopic transmission shaft 13 both drive rotating discs 5 to rotate, the rotating speeds of the main shaft 24 and the telescopic transmission shaft 13 are the same, the rotating speeds of the two rotating discs 5 are the same, the sleeve rotates along with the two rotating discs 5 to roll the wool tops quickly, when the wool tops are rolled, the stepping motor 4 drives the pinch wheel 9 to rotate to convey the wool tops outwards, damage to the wool tops due to overlarge stress is avoided, and after the wool tops pass through the speed measuring wheel 10, the speed measuring wheel 10 can enable the moving speed of the wool tops to be uniform.

And in the process of rolling the wool tops, a third stepping motor 19 and a third stepping motor 21 run. The three stepping motors 19 run in a positive and negative rotation mode circularly to drive the transmission belt 27 to run back and forth between the two belt pulleys 26, and further drive the end plate 29 to run back and forth on the upper part of the bearing plate through the guide rail 25. The end plate 29 drives the material pouring rod 16 to horizontally reciprocate, and then the material pouring rod 16 can push the material pouring nozzle 11 to reciprocate along the axial direction of the main shaft 24, so that wool tops are uniformly covered on the sleeve. The second stepping motor 21 rotates to drive the screw rod 22 to rotate, and further drives the lifting seat 23 to move upwards, so that the material guiding nozzle 11 is driven to move upwards along the radial direction of the main shaft 24, and the wool tops are overlapped on the sleeve. The wool tops are conveniently and quickly discharged in the winding process, the position is accurate, and the working efficiency is improved. Excessive manual operation is not needed, and manpower is greatly saved.

The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

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