阅读说明：本技术 一种自动化蜂蜜融晶装置 (Automatic change honey and melt brilliant device ) 是由 刘有源 王进武 杨文秀 刘杨 许化斌 于 2020-04-28 设计创作，主要内容包括：本发明公开了一种自动化蜂蜜融晶装置,包括中央控制单元和与中央控制单元通信连接的加热柜体、传输带组件,加热柜体内设有融晶室和设于融晶室左右两侧的热风室,热风室内均设有热风机组件以用于朝融晶室内吹热风升温,传输带组件从融晶室内穿过、以用于将外界蜂蜜桶输送至融晶室内进行升温融晶后运出,融晶室的顶部处设有可升降的密封搅拌装置、用于融晶时降下将蜂蜜桶密封并对蜂蜜桶内蜂蜜进行搅拌以实现快速均匀融晶。本发明具有操作方便快捷、自动化程度高、融晶快速均匀、能大大降低劳动强度、大大提高工作效率、很好满足蜂蜜自动化生产作业需求的优点。(The invention discloses an automatic honey crystal melting device which comprises a central control unit, a heating cabinet body and a transmission belt assembly, wherein the heating cabinet body is in communication connection with the central control unit, a crystal melting chamber and hot air chambers arranged on the left side and the right side of the crystal melting chamber are arranged in the heating cabinet body, the hot air chambers are respectively provided with a hot air blower assembly for blowing hot air towards the inside of the crystal melting chamber to raise the temperature, the transmission belt assembly penetrates through the crystal melting chamber and is used for conveying an external honey barrel into the crystal melting chamber to raise the temperature and melt crystals and then conveying out, a liftable sealing stirring device is arranged at the top of the crystal melting chamber and is used for lowering when crystal melting is carried out, sealing the honey barrel and stirring honey in the honey barrel to realize rapid and uniform crystal melting. The automatic honey melting device has the advantages of being convenient and fast to operate, high in automation degree, fast and uniform in crystal melting, capable of greatly reducing labor intensity, greatly improving working efficiency and well meeting requirements of automatic honey production operation.)

1. An automatic honey crystal melting device is characterized by comprising a central control unit, a heating cabinet body (2) and a transmission belt assembly (3), wherein the heating cabinet body and the transmission belt assembly are in communication connection with the central control unit, a crystal melting chamber (21) and hot air chambers (22) arranged at the left side and the right side of the crystal melting chamber (21) are arranged in the heating cabinet body (2), the hot air chambers (22) are internally provided with hot air fan components (4) for blowing hot air into the crystal melting chamber (21) to heat, the transmission belt component (3) penetrates through the melting chamber (21) to be used for conveying the external honey barrel (1) into the melting chamber (21) to be heated and melted and then conveyed out, melt the top department of brilliant room (21) and be equipped with liftable sealed agitating unit (5), be used for when melting the brilliant dropping sealed honey bucket (1) and stir in order to realize evenly melting the brilliant quick honey in honey bucket (1).

2. An automatic honey crystal melting device according to claim 1, wherein the left and right side walls of the crystal melting chamber (21) are provided with a plurality of air blowing grooves (211) which are arranged in parallel up and down, and each air blowing groove (211) is provided with an air deflector (212) which is arranged obliquely up and down and used for guiding hot air blown by the hot air blower component (4) into the crystal melting chamber (21) uniformly and upwards.

3. The automatic honey melting device according to claim 1, wherein the sealing and stirring device (5) comprises a rotary driving part (51), a telescopic cylinder part (52) and a stirring rod (53), the rotary driving part (51) and the telescopic cylinder part (52) are arranged at the top of the heating cabinet body (2), the rotary driving part (51) is used for driving the telescopic cylinder part (52) to rotate, the driving shaft end of the telescopic cylinder part (52) extends downwards into the melting chamber (21) to be connected with the top of the stirring rod (53) and used for driving the stirring rod (53) to move up and down, and the top of the stirring rod (53) is further provided with a horizontally arranged elastic pad (54) and used for enabling the elastic pad (54) to be pressed at the opening of the honey barrel (1) to seal the opening when the stirring rod (53) moves down.

4. An automated honey melting device according to claim 3, characterized in that the stirring rod (53) is further provided with a plurality of stirring blades (531) arranged transversely below the elastic pad (54).

5. The automatic honey crystal melting device according to claim 1, wherein the top of the heating cabinet body (2) is further provided with more than two air outlets communicated with the crystal melting chamber (21), and the air outlets are respectively provided with an air exhaust fan (23) for exhausting air outwards from the crystal melting chamber (21) for cooling after the crystal melting is finished.

6. The automatic honey melting device according to claim 1, wherein the heating cabinet (2) is provided with front and rear corresponding transmission ports for the transmission belt assembly (3) to pass through the melting chamber (21), and each transmission port is provided with an automatic door assembly (24) for transmitting the transmission belt assembly (3) when being opened or sealing the melting chamber (21) when being closed to perform the melting operation.

7. The automatic honey crystal melting device according to claim 1, wherein a plurality of vent holes (25) are formed in the side wall of the heating cabinet body (2) corresponding to the installation position of the hot air blower assembly (4) for allowing outside air to enter the hot air blower assembly (4).

8. An automatic honey melting device according to claim 1, wherein more than one positioning sensing assembly (31) is arranged in the melting chamber (21) on the transmission belt assembly (3), the positioning sensing assembly (31) is in communication connection with the central control unit, and is used for stopping the transmission of the transmission belt assembly (3) and enabling the hot air blower assembly (4) and the sealed stirring device (5) to perform stirring and melting operations after sensing that the honey barrel (1) is transmitted in place.

9. An automated honey melting device according to claim 1, characterized in that the conveyor belt assembly (3) comprises a roller conveyor belt.

Technical Field

The invention mainly relates to the field of honey product production and processing equipment, in particular to an automatic honey crystal melting device.

Background

The honey is a relatively dense liquid, and the density of the fully matured bee honey is 1.39 to 1.42 at 20 ℃. At normal temperature, the honey is transparent or semitransparent viscous liquid and has high viscosity. The viscosity of honey is the resistance to flow, which is often referred to as body. Honey with high viscosity has slow flow speed, and conversely, the flow speed is high. The temperature has obvious influence on the viscosity of the honey, namely, the viscosity is reduced when the temperature is increased; viscosity increases as temperature decreases.

Currently, in the production of honey, some honey raw materials, such as rape honey, linden honey, orange honey and the like, have crystallization phenomenon during storage, especially after the ambient temperature is reduced (below 15 ℃). The honey crystal is a natural attribute of honey, but the honey crystal brings great inconvenience to production and use. The crystallized honey can be put into production and use only after high-temperature crystal melting or even crystal melting for many times. The existing honey melting crystal has the following technical problems:

(1) the degree of automation is low. Among the prior art, some melt the crystalline mode and adopt artifical transport honey bucket to empty one by one and heat and melt the crystalline substance in empting into the heating cylinder, perhaps the crystalline substance is melted in a plurality of honey buckets of artifical transport to the hot-blast box. The manual carrying mode has high labor intensity and low working efficiency, and can not meet the requirement of automatic honey production operation.

(2) The crystal melting is not uniform. In the prior art, because the honey raw materials use the vat to carry out loading transportation, if directly melt the brilliant with the honey of these big barrellings, the brilliant inhomogeneous that is heated is melted in the middle of the bucket and the bucket outside, and heat transfer efficiency is low, melts the brilliant time long, seriously influences the quality of honey.

(3) In the prior art, in order to accelerate the crystal melting efficiency, the heating power of the heating device is increased by a partial crystal melting mode. However, after the melting is finished, the honey still has a high temperature, and the high-temperature melting mode can cause damage to the nutrient components of the honey and also seriously affect the quality of the honey.

Disclosure of Invention

The technical problem solved by the invention is that: to the problems existing in the prior art, the automatic honey crystal melting device is convenient and quick to operate, high in automation degree, quick and uniform in crystal melting, capable of greatly reducing labor intensity, greatly improving working efficiency and well meeting the requirements of automatic honey production operation.

In order to solve the technical problems, the invention adopts the following technical scheme:

the utility model provides an automatic change honey and melt brilliant device, includes central control unit and the heating cabinet body, the transmission band subassembly with central control unit communication connection, the internal hot-blast room that is equipped with of heating cabinet melts brilliant room and locates and melts brilliant room left and right sides, all be equipped with the air heater subassembly in the hot-blast room and in order to be used for towards melting the indoor hot-blast intensification that blows of brilliant, the transmission band subassembly from melt brilliant indoor pass, in order to be used for carrying external honey bucket to melt the brilliant indoor transport of rising temperature and melt after the crystallization, the top department that melts brilliant room is equipped with the sealed agitating unit of liftable, is used for when melting the brilliant descends and seals the honey bucket and stirs in order to realize quick even melting the brilliant with honey in the honey bucket.

As a further improvement of the invention, a plurality of air blowing grooves which are arranged in parallel up and down are respectively formed on the left side wall and the right side wall of the crystal melting chamber, and an air deflector which is arranged in an upward inclined manner is respectively arranged at each air blowing groove and is used for guiding hot air blown out by the hot air fan component into the crystal melting chamber uniformly in an upward manner.

As a further improvement of the invention, the sealing and stirring device comprises a rotary driving piece, a telescopic cylinder piece and a stirring rod, wherein the rotary driving piece and the telescopic cylinder piece are arranged at the top of the heating cabinet body, the rotary driving piece is used for driving the telescopic cylinder piece to rotate, the driving shaft end of the telescopic cylinder piece downwards extends into the melting chamber to be connected with the top of the stirring rod and is used for driving the stirring rod to lift up and down, and the top of the stirring rod is also provided with a horizontally arranged elastic pad which is used for enabling the elastic pad to be pressed at the opening of the honey barrel to seal the opening when the stirring rod descends.

As a further improvement of the invention, a plurality of transversely arranged stirring blades are arranged on the stirring rod below the elastic pad.

As a further improvement of the invention, the top of the heating cabinet body is also provided with more than two air outlets communicated with the crystal melting chamber, and the air outlets are respectively provided with an exhaust fan for exhausting air outwards and cooling the crystal melting chamber after crystal melting is finished.

As a further improvement of the invention, the heating cabinet body is provided with a front transmission port and a rear transmission port which correspond to each other and are used for the transmission belt assembly to pass through the crystal melting chamber, and each transmission port is provided with an automatic door assembly used for enabling the transmission belt assembly to transmit when being opened or sealing the crystal melting chamber when being closed so as to perform crystal melting operation.

As a further improvement of the invention, a plurality of vent holes are arranged on the side wall of the heating cabinet body corresponding to the installation position of the air heater assembly for allowing outside air to enter the air heater assembly.

As a further improvement of the invention, more than one positioning induction assembly is arranged in the crystal melting chamber on the transmission belt assembly, and the positioning induction assembly is in communication connection with the central control unit and is used for inducing the transmission belt assembly to stop transmitting through the central control unit after the honey barrel is transmitted in place and enabling the hot air blower assembly and the sealed stirring device to perform stirring and crystal melting operation.

As a further development of the invention, the conveyor belt assembly comprises a roller conveyor belt.

Compared with the prior art, the invention has the advantages that:

firstly, according to the automatic honey crystal melting device, the transmission band component can be connected to the upstream and downstream ends of automatic honey production to perform automatic transmission, and can also perform automatic heating crystal melting and cooling after automatic crystal melting, the automation degree is extremely high, the participation of manual carrying in the prior art is completely eradicated, the labor intensity is greatly reduced, the working efficiency is greatly improved, and the requirement of automatic honey production operation is well met.

According to the automatic honey crystal melting device, the hot air blower assemblies arranged in the hot air chambers on the left side and the right side of the crystal melting chamber can blow hot air from two sides to the crystal melting chamber to heat and melt crystal in the plurality of honey barrels in the crystal melting chamber, and the honey in the honey barrels can be stirred by the sealing and stirring device during crystal melting to realize rapid and uniform crystal melting.

Thirdly, according to the automatic honey melting device, the central control unit can control the sealing and stirring device at the top of the melting chamber to descend to seal the honey barrel, so that the honey barrel is kept clean and sanitary during melting. And melt the brilliant back of finishing, central control unit can control and seal agitating unit and continue to stir the temperature in order to reduce honey to honey in the honey bucket, has avoided the high temperature to melt the brilliant mode and has caused the destruction of honey nutrient composition, has further improved the quality of honey greatly.

Drawings

Fig. 1 is a schematic diagram of the three-dimensional structure of the automatic honey melting device of the invention.

Fig. 2 is a schematic diagram of the top view structure of the automatic honey melting device of the invention.

Fig. 3 is a schematic diagram 1 of the internal structure of the automatic honey melting device of the invention.

Fig. 4 is a schematic diagram 2 of the internal structure of the automatic honey melting device of the invention.

Fig. 5 is an enlarged schematic view of a structure at a in fig. 3.

Illustration of the drawings:

1. a honey barrel; 2. a cabinet body; 21. a crystal melting chamber; 211. a blowing slot; 212. an air deflector; 22. a hot air chamber; 23. an exhaust fan; 24. an automatic door assembly; 25. a vent hole; 3. a conveyor belt assembly; 31. positioning the sensing assembly; 4. an air heater assembly; 5. sealing the stirring device; 51. a rotary drive member; 52. a telescopic cylinder member; 53. a stirring rod; 531. a stirring blade; 54. an elastic pad.

Detailed Description

The present invention will be described in further detail with reference to the following specific embodiments and the accompanying drawings.

As shown in fig. 1 to 5, the present invention provides an automatic honey crystal melting device, which includes a central control unit (not shown in the figure), a heating cabinet 2 in communication connection with the central control unit, and a conveyor belt assembly 3, wherein a crystal melting chamber 21 and hot air chambers 22 disposed on the left and right sides of the crystal melting chamber 21 are disposed in the heating cabinet 2, the hot air chambers 22 are respectively provided with a hot air blower assembly 4 for blowing hot air into the crystal melting chamber 21 to raise the temperature, the heating cabinet 2 is provided with front and rear two corresponding transmission ports, so that the conveyor belt assembly 3 passes through the crystal melting chamber 21 to transport an external honey barrel 1 into the crystal melting chamber 21 to raise the temperature and melt the crystal, and then transport out, the top of the crystal melting chamber 21 is provided with a liftable sealing and stirring device 5 for lowering when melting the crystal, sealing the honey barrel 1 and stirring the honey in the honey barrel 1 to achieve rapid and uniform crystal melting. The specific implementation principle is as follows:

the upstream end of transmission band subassembly 3 can be used for with locker room or the district intercommunication of unloading to on transmission band subassembly 3 with the honey bucket 1 that needs melt brilliant, the downstream end of transmission band subassembly 3 can be used for communicating with bee production facility (for example, the agitator is used for melting the honey after melting brilliant and other additives and then the filling).

During operation, the central control unit firstly controls the conveying belt assembly 3 to convey the external honey barrel 1 (such as the honey barrel 1 in a storage room or a discharge area) into the crystal melting chamber 21 and stops conveying, and then the central control unit firstly controls the sealing and stirring device 5 at the top of the crystal melting chamber 21 to descend to seal the honey barrel 1. Then, the central control unit first controls the hot air blower assemblies 4 arranged in the hot air chambers 22 at the left and right sides of the crystal melting chamber 21 to blow hot air towards the crystal melting chamber 21 for heating, and controls the sealing and stirring device 5 to stir the honey in the honey barrel 1 to realize rapid and uniform crystal melting (as shown in fig. 4). After the crystal melting is finished, the central control unit controls the hot air blower assembly 4 to stop blowing hot air, but controls the sealed stirring device 5 to continue stirring the honey in the honey barrel 1 so as to reduce the temperature of the honey. After stirring for a period of time, the central control unit controls the sealed stirring device 5 to stop stirring and ascend, and then controls the conveyor belt assembly 3 to continuously convey the honey barrel 1 which has been subjected to crystal melting out of the heating cabinet body 2 and convey the honey barrel to a lower-level device. In this embodiment, two honey buckets 1 can be melted in the melting chamber 21 at a time, but in other embodiments, the capacity of the melting chamber 21 can be increased to accommodate a plurality of honey buckets 1, which is more efficient.

Through the special scientific design, the method has the following technical advantages:

firstly, according to the automatic honey crystal melting device, the transmission belt assembly 3 can be connected to the upstream and downstream ends of automatic honey production for automatic transmission, automatic heating crystal melting and cooling after crystal melting can be performed, the automation degree is extremely high, participation of manual carrying in the prior art is completely eradicated, the labor intensity is greatly reduced, the working efficiency is greatly improved, and the requirements of automatic honey production operation are well met.

Secondly, according to the automatic honey crystal melting device, the hot air blower assemblies 4 arranged in the hot air chambers 22 on the left side and the right side of the crystal melting chamber 21 can blow hot air from two sides to the crystal melting chamber 21 to heat up and melt the crystal, the plurality of honey barrels 1 in the crystal melting chamber 21 are heated up and melted, and the honey in the honey barrels 1 can be stirred by the sealing stirring device 5 during crystal melting to realize rapid and uniform crystal melting.

Thirdly, according to the automatic honey melting device, the central control unit can control the sealing and stirring device 5 at the top of the melting chamber 21 to descend to seal the honey barrel 1, so that the honey barrel 1 is kept clean and sanitary during melting. And melt the brilliant back of finishing, central control unit can control sealed agitating unit 5 and continue to stir in order to reduce the temperature of honey in honey bucket 1, has avoided the high temperature to melt the brilliant mode and has caused the destruction of honey nutrient composition, has further improved the quality of honey greatly.

As shown in fig. 1, fig. 3, fig. 4, and fig. 5, in a preferred embodiment, a plurality of air blowing slots 211 are formed in the left and right sidewalls of the melting chamber 21, and each air blowing slot 211 is provided with an air guiding plate 212 disposed obliquely upward for guiding the hot air blown by the hot air blower assembly 4 upward and uniformly into the melting chamber 21. Through setting up the mutual action of many air blowing grooves 211 that evenly arrange from top to bottom, many aviation baffles 212 that upwards slope arranged for hot-blast even leading-in melts in the crystalline substance room 21 from top to bottom, improves fast and melts the interior temperature of crystalline substance room 21, can carry out even heating to the honey of each height in 1 bucket of honey bucket and melt the crystalline substance. The crystal melting mode is uniform in heating, the heat transfer efficiency is high, the crystal melting time is short, and the quality of the honey is greatly improved.

As shown in fig. 3 and 4, further, in the preferred embodiment, the sealed stirring device 5 includes a rotary driving member 51, a telescopic cylinder member 52 and a stirring rod 53, the rotary driving member 51 and the telescopic cylinder member 52 are both disposed at the top of the heating cabinet 2, the rotary driving member 51 is used for driving the telescopic cylinder member 52 to rotate, a driving shaft end of the telescopic cylinder member 52 extends downwards into the crystal melting chamber 21 to be connected with the top of the stirring rod 53 and used for driving the stirring rod 53 to move up and down, the top of the stirring rod 53 is further provided with a horizontally disposed elastic pad 54, and the elastic pad 54 is pressed at the bung of the honey bucket 1 to seal the bung when the stirring rod 53 descends. In this embodiment, the rotary driving member 51 may be a rotary motor, a driving end of the rotary motor is fixedly connected to a top end of the telescopic cylinder member 52, and a bottom end of the telescopic cylinder member 52 extends into the melting chamber 21 and is connected to a top portion of the stirring rod 53. The elastic pad 54 is made of rubber or silicone.

Further, in the preferred embodiment, the stirring rod 53 is further provided with a plurality of transversely arranged stirring blades 531 below the elastic pad 54. This can accelerate the flow of honey in the bucket, and the stirring is more even, and heat transfer efficiency is high, and it is short to melt the brilliant time. Meanwhile, the temperature of the honey can be quickly reduced after the crystal melting.

Further, in the preferred embodiment, the top of the heating cabinet 2 is further provided with two or more air outlets communicated with the melting chamber 21, and the air outlets are respectively provided with an air exhaust fan 23 for exhausting air from the melting chamber 21 to cool the melting chamber after the melting process. This can melt the interior temperature of brilliant room 21 of quick reduction after the crystal operation, and honey still can not have higher temperature, can not cause the destruction of honey nutrient composition, has effectively ensured the quality of honey.

As shown in fig. 1 and 2, in a preferred embodiment, the heating cabinet 2 is provided with front and rear corresponding transmission ports for the transmission belt assembly 3 to pass through the crystal melting chamber 21, and each transmission port is provided with an automatic door assembly 24 for the transmission belt assembly 3 to transmit when being opened or for the crystal melting chamber 21 to be sealed when being closed for the crystal melting operation. This enables the sealing of the melting chamber 21 during melting, and the temperature in the melting chamber 21 can be rapidly increased, resulting in a short melting time. In this embodiment, the automatic door assembly 24 includes two automatic doors facing each other towards two sides, and the heating cabinet 2 is provided with a transverse rail for sliding the automatic doors, and further provided with a switch driving motor, a gear and a rack, and the automatic doors are driven to slide by the cooperation of the gear and the rack.

Further, in the preferred embodiment, a plurality of ventilation holes 25 are formed on the side wall of the heating cabinet 2 corresponding to the installation position of the air heater assembly 4 for allowing the outside air to enter the air heater assembly 4.

As shown in fig. 1, in a preferred embodiment, more than one positioning sensing assembly 31 is disposed in the crystal melting chamber 21 on the conveyor belt assembly 3, and the positioning sensing assembly 31 is in communication with the central control unit and is used for sensing that the honey barrel 1 is conveyed in place, stopping the conveyor belt assembly 3 from conveying through the central control unit, and starting the hot air blower assembly 4 and the sealing and stirring device 5 to perform the crystal melting and stirring operation. In this embodiment, the positioning sensing assembly 31 includes an infrared sensing assembly in the prior art, and can transmit the sensing signal to the central control unit in time.

Further, in the preferred embodiment, the conveyor assembly 3 comprises a roller conveyor.

The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may be made by those skilled in the art without departing from the principle of the invention.