阅读说明：本技术 索具防锈处理系统及应用该设备的处理方法 (Rigging rust-proof treatment system and treatment method using same ) 是由 黄宗央 于 2019-10-17 设计创作，主要内容包括：本发明公开了一种索具防锈处理系统及应用该设备的处理方法,属于索具防锈处理的技术领域,其包括盛装桶、浸液桶和甩干机；盛装桶上开设有多个通孔,盛装桶顶部固定连接有吊绳,盛装桶底部开设有下料槽,盛装桶底部转动连接有盖板,盛装桶连接有锁紧组件；浸液桶顶部扣接有顶盖,盛装桶能够放置于浸液桶内；甩干机包括底座,底座上固定连接有多个连接罩,每个连接罩均固定连接有连接弹簧,连接弹簧共同固定连接有桶体,桶体内转动连接有转动盘,桶体固定连接有振动电机,桶体底部固定连接有排水管；浸液桶和甩干机顶部连接有行车,本发明具有能够同时对大批量的索具进行防锈处理,占地面积小,操作简单,处理速度快的效果。(The invention discloses a rigging rust prevention treatment system and a treatment method using the device, belonging to the technical field of rigging rust prevention treatment and comprising a containing barrel, a liquid immersion barrel and a spin dryer; the containing barrel is provided with a plurality of through holes, the top of the containing barrel is fixedly connected with a lifting rope, the bottom of the containing barrel is provided with a blanking groove, the bottom of the containing barrel is rotatably connected with a cover plate, and the containing barrel is connected with a locking assembly; the top of the immersion liquid barrel is buckled with a top cover, and the containing barrel can be placed in the immersion liquid barrel; the spin dryer comprises a base, wherein a plurality of connecting covers are fixedly connected to the base, each connecting cover is fixedly connected with a connecting spring, the connecting springs are jointly and fixedly connected with a barrel body, a rotating disc is rotationally connected in the barrel body, the barrel body is fixedly connected with a vibrating motor, and a drain pipe is fixedly connected to the bottom of the barrel body; the invention has the advantages that the traveling crane is connected with the top of the immersion liquid barrel and the top of the spin dryer, the rust-proof treatment can be simultaneously carried out on a large batch of riggings, the occupied area is small, the operation is simple, and the treatment speed is high.)

1. A rigging rust-proof treatment system is characterized in that: comprises a containing barrel (1), an infusion barrel (2) and a drying machine (3);

the device comprises a containing barrel (1), a plurality of through holes (11) are formed in the containing barrel (1), a lifting rope (12) is fixedly connected to the top of the containing barrel (1), a blanking groove (13) is formed in the bottom of the containing barrel (1), a cover plate (14) is rotatably connected to the bottom of the containing barrel (1), the blanking groove (13) can be covered by the cover plate (14), and a locking assembly (15) used for fixing the relative position of the cover plate (14) and the containing barrel (1) is connected to the position, close to the cover plate (14), of the containing barrel (1);

the top of the liquid immersion barrel (2) is buckled with a top cover (21), and the containing barrel (1) can be placed in the liquid immersion barrel (2);

the drying machine (3) comprises a base (31), a plurality of connecting covers (311) are fixedly connected to the base (31), each connecting cover (311) is fixedly connected with a connecting spring (312), the connecting springs (312) are fixedly connected with a barrel body (32) together, a rotating disc (33) is rotatably connected to the barrel body (32), an empty slot (322) is formed in the bottom of the barrel body (32), a transmission disc (331) is fixedly connected to the position, corresponding to the empty slot (322), of the rotating disc (33), the transmission disc (331) is rotatably connected to the inside of the empty slot (322), a driving assembly (34) for driving the transmission disc (331) to rotate is connected to the transmission disc (331), a containing barrel (1) can be placed on the rotating disc (33), a vibrating motor (37) is fixedly connected to the barrel body (32), a drain pipe (35) is fixedly connected to the bottom of the barrel body (32), and the drain pipe (;

the top parts of the soaking barrel (2) and the spin dryer (3) are connected with a travelling crane (4) which is used for hoisting the containing barrel (1) and transporting the containing barrel between the soaking barrel (2) and the spin dryer (3).

2. The rust inhibitive treatment system for rigging according to claim 1, characterized in that: locking subassembly (15) are including mounting panel (151) of fixed connection in splendid attire bucket (1) bottom, and breach groove (141) have been seted up to apron (14) near mounting panel (151) position department, and mounting panel (151) can cover breach groove (141), and mounting panel (151) bottom is rotated and is connected with baffle (152), and baffle (152) can butt in apron (14) bottom.

3. The rust inhibitive treatment system for rigging according to claim 1, characterized in that: the top position department of the inside of immersion fluid bucket (2) rotates and is connected with threaded rod (22), and threaded rod (22) external screw thread connection has thread bush (23), and when threaded rod (22) tilt up, thread bush (23) can butt in immersion fluid bucket (2) top.

4. The rust inhibitive treatment system for rigging according to claim 1, characterized in that: a sewage tank (36) is arranged at one end of the drain pipe (35) far away from the barrel body (32), a water receiving groove (361) is formed in the top of the sewage tank (36), and the drain pipe (35) is arranged towards the water receiving groove (361).

5. The rust inhibitive treatment system for rigging according to claim 4, characterized in that: the bottom of the liquid immersion barrel (2) is fixedly connected with a lifting seat (24), the bottom of the liquid immersion barrel (2) is higher than the top of a sewage tank (36), the bottom of the liquid immersion barrel (2) is fixedly connected with a waste liquid pipe (25), the waste liquid pipe (25) is communicated with the inside of the liquid immersion barrel (2), the waste liquid pipe (25) extends to the top of the sewage tank (36), the waste liquid pipe (25) is flushed towards a water receiving groove (361) and is arranged, and the waste liquid pipe (25) is close to a first stop valve (251) fixedly connected with one end of the liquid immersion barrel (2).

6. The rust inhibitive treatment system for rigging according to claim 5, characterized in that: waste liquid pipe (25) fixedly connected with trades liquid pipe (26), trades liquid pipe (26) and waste liquid pipe (25) intercommunication, trades liquid pipe (26) and is close to waste liquid pipe (25) one end fixedly connected with second stop valve (261).

7. The rust inhibitive treatment system for rigging according to claim 1, characterized in that: the top cover (21) is fixedly connected with a plurality of handles (211), and the handles (211) are arranged along the circumferential surface of the top cover (21) in a circumferential array mode.

8. A rigging rust prevention treatment method is characterized by comprising the following steps:

firstly, pouring a rigging to be processed into a containing barrel (1), and paving a lockset in the containing barrel (1);

secondly, opening the top cover (21), and hanging the containing barrel (1) into the immersion liquid barrel (2) by a travelling crane (4) to be immersed for three to five minutes;

thirdly, the containing barrel (1) is lifted up and suspended in the air from the immersion barrel (2) by a travelling crane (4) until no obvious liquid drips;

fourthly, the containing barrel (1) is hung into the spin dryer (3) by a travelling crane (4), a driving component (34) and a vibration motor (37) are started, and the containing barrel (1) is dried for three to five minutes;

and fifthly, hoisting the containing barrel (1) from the drying machine (3) by using a travelling crane (4), moving to a prepared material receiving device, and opening the locking assembly (15) to finish blanking.

9. The rigging rust prevention treatment method according to claim 8, characterized in that step three is specifically configured to:

thirdly, a containing barrel (1) is lifted from the immersion barrel (2) by a travelling crane (4), and a threaded rod (22) is rotated to enable the threaded rod (22) to incline upwards;

and thirdly, rotating the threaded sleeve (23) to enable the threaded sleeve (23) to abut against the top of the immersion liquid barrel (2), and controlling the travelling crane (4) to place the containing barrel (1) on the threaded sleeve (23) to enable the containing barrel (1) to abut against the threaded sleeve (23) and the top of the immersion liquid barrel (2) simultaneously.

10. The rigging rust prevention treatment method according to claim 8, characterized in that step five is specifically configured to:

fifthly, a, hoisting the containing barrel (1) from the spin dryer (3) by a travelling crane (4) and moving the containing barrel to a prepared material receiving device;

and fifthly, rotating the baffle (152) to enable the baffle (152) to be far away from the cover plate (14).

Technical Field

The invention relates to the technical field of cable rust prevention treatment, in particular to a cable rust prevention treatment system and a treatment method using the cable rust prevention treatment system.

Background

At present, the rigging needs to be immersed into treatment liquid for protection treatment after production is finished, the corrosion speed of the surface of the rigging is slowed down, and the service life of the rigging is prolonged. However, after the protection treatment, the rigging needs to be dried quickly, otherwise, the treatment liquid remained on the surface of the rigging is in contact with the rigging for a long time and can corrode the rigging, and the quality of the rigging is affected.

Disclosure of Invention

The invention aims to provide a rigging rust prevention treatment system which can perform rust prevention treatment on a large amount of rigging simultaneously, and is small in occupied area, simple to operate and high in treatment speed.

The technical purpose of the invention is realized by the following technical scheme:

a rigging rust-proof treatment system comprises a containing barrel, a liquid immersion barrel and a drying machine;

the containing barrel is provided with a plurality of through holes, the top of the containing barrel is fixedly connected with a lifting rope, the bottom of the containing barrel is provided with a blanking groove, the bottom of the containing barrel is rotatably connected with a cover plate, the cover plate can cover the blanking groove, and the position, close to the cover plate, of the containing barrel is connected with a locking assembly for fixing the relative position of the cover plate and the containing barrel;

the top of the immersion liquid barrel is buckled with a top cover, and the containing barrel can be placed in the immersion liquid barrel;

the spin dryer comprises a base, wherein a plurality of connecting covers are fixedly connected to the base, each connecting cover is fixedly connected with a connecting spring, the connecting springs are jointly and fixedly connected with a barrel body, a rotating disc is rotatably connected in the barrel body, an empty slot is formed in the bottom of the barrel body, a transmission disc is fixedly connected to the position, corresponding to the empty slot, of the rotating disc, the transmission disc is rotatably connected in the empty slot, the transmission disc is connected with a driving assembly for driving the transmission disc to rotate, a containing barrel can be placed on the rotating disc, the barrel body is fixedly connected with a vibrating motor, the bottom of the barrel body is fixedly connected with a;

the top parts of the soaking barrel and the spin dryer are connected with a travelling crane which is used for hoisting the containing barrel and transporting the containing barrel between the soaking barrel and the spin dryer.

By adopting the proposal, when the operator needs to carry out the rust-proof treatment on the rigging, the rigging is firstly poured into the containing barrel, then the top cover is opened, the hoisting rope is hoisted by a crane to hoist the containing barrel into the immersion liquid barrel, the water control is hoisted out of the containing barrel after the rust prevention treatment is finished, then the containing barrel is hung in a spin dryer for spin drying, finally the containing barrel is hung out and moved to a prepared material receiving device, the locking assembly is opened, the cover plate automatically turns downwards under the action of gravity, the rigging falls onto the material receiving device from the containing barrel, the operation is simple, the safety is high, the processing speed is high, and the rust prevention treatment can be simultaneously carried out on a large batch of rigging, and equipment consumption is low, and area is little, still can guarantee the treatment quality of every rigging during batch processing, and single can operate, and the human cost is low, and the rigging after the processing is difficult for the corrosion, and life prolongs greatly, and the rigging reliability is high.

The invention is further configured to: locking Assembly includes fixed connection in the mounting panel of splendid attire barrel head portion, and the apron is close to mounting panel position department and has seted up the breach groove, and the mounting panel can cover the breach groove, and the mounting panel bottom is rotated and is connected with the baffle, and the baffle can the butt in the apron bottom.

Through adopting above-mentioned scheme, when the baffle butt in apron bottom, can fix the relative position of apron, make the apron can keep covering the state of silo down, rotate the baffle to leave apron position after, the apron will overturn downwards because of gravity is automatic, easy operation, and the power consumption is lower.

The invention is further configured to: the top position department of the inside of leachate bucket rotates and is connected with the threaded rod, and threaded rod external thread connection has the thread bush, and when the threaded rod leaned up, the thread bush can butt in leachate bucket top.

By adopting the above scheme, when splendid attire bucket accuse water, can rotate the threaded rod to the state of tilt up, then rotate the thread bush, make the thread bush butt in splendid attire bucket top, the splendid attire bucket just can place in the top of thread bush and splendid attire bucket, does not need the loop wheel machine to hoist, further the energy saving alleviates the loss of driving simultaneously.

The invention is further configured to: the position of one end of the drain pipe, which is far away from the barrel body, is provided with a sewage tank, the top of the sewage tank is provided with a water receiving tank, and the drain pipe is arranged towards the water receiving tank.

Through adopting above-mentioned scheme, the waste liquid that the drier was thrown away can be collected in the sewage case from the drain pipe flow, avoids the waste liquid polluted environment, and the staff of being convenient for simultaneously handles in unison.

The invention is further configured to: the immersion barrel bottom fixedly connected with lifts the seat, and immersion barrel bottom be higher than the sewage tank top, immersion barrel bottom fixedly connected with waste liquid pipe, waste liquid pipe and the inside intercommunication of immersion barrel, waste liquid pipe extend to the sewage tank top, and waste liquid pipe dashes and sets up to the water receiving tank, and waste liquid pipe is close to immersion barrel one end fixedly connected with first stop valve.

Through adopting above-mentioned scheme, the waste liquid in the leaching barrel can be collected in sewage case through the waste liquid pipe flow.

The invention is further configured to: waste liquid pipe fixedly connected with trades the liquid pipe, trades liquid pipe and waste liquid pipe intercommunication, trades liquid pipe and is close to waste liquid pipe one end fixedly connected with second stop valve.

Through adopting above-mentioned scheme, when the waste liquid volume in the leaching solution bucket surpassed the volume that the bilge tank can bear, can connect other pipelines on trading the liquid pipe, let the waste liquid flow to other places from trading the liquid pipe.

The invention is further configured to: the top cover is fixedly connected with a plurality of handles which are arranged along the circumferential surface of the top cover in an array mode.

Through adopting above-mentioned scheme, the handle is convenient for the staff and lifts up the top cap, and the staff of being convenient for of a plurality of handles lifts up the top cap from the optional position.

The invention aims to provide a rigging rust prevention treatment method which can be used for simultaneously carrying out rust prevention treatment on a large number of riggings and has the advantages of small occupied area, simplicity in operation and high treatment speed.

The technical purpose of the invention is realized by the following technical scheme:

a rigging rust prevention treatment method comprises the following steps:

firstly, pouring a rigging to be processed into a containing barrel, and paving a lockset in the containing barrel;

secondly, opening the top cover, and hanging the containing barrel into the immersion liquid barrel by a travelling crane to be immersed for three to five minutes;

thirdly, the containing barrel is lifted up from the immersion barrel by a travelling crane and is suspended until no obvious liquid drips;

hoisting the containing barrel into a spin dryer by a travelling crane, starting a driving assembly and a vibration motor, and spin-drying the containing barrel for three to five minutes;

and fifthly, hoisting the containing barrel from the spin dryer by a travelling crane, moving the containing barrel to the prepared material receiving device, and opening the locking assembly to finish discharging.

Through adopting above-mentioned scheme, can carry out anti-rust treatment to large batch rigging simultaneously, equipment consumption is low moreover, and area is little, still can guarantee the treatment quality of every rigging during batch processing, and single can operate, and the human cost is low, easy operation, and the security is high, and the processing speed is fast, and the rigging after the processing is difficult for the corrosion, and life prolongs greatly, and the rigging reliability is high.

The invention is further configured to: the third step is specifically set as follows:

thirdly, hoisting the containing barrel from the immersion barrel by a travelling crane, and rotating the threaded rod to enable the threaded rod to incline upwards;

and thirdly, rotating the threaded sleeve to enable the threaded sleeve to be abutted against the top of the immersion liquid barrel, and controlling the travelling crane to place the containing barrel on the threaded sleeve to enable the containing barrel to be abutted against the threaded sleeve and the top of the immersion liquid barrel simultaneously.

By adopting the scheme, a crane is not required to hoist, so that the energy is further saved, and the loss of the travelling crane is reduced.

The invention is further configured to: the fifth step is specifically set as follows:

fifthly, hoisting the containing barrel from the spin dryer by a travelling crane, and moving the containing barrel to a prepared material receiving device;

fifthly, rotating the baffle plate to enable the baffle plate to be far away from the cover plate.

By adopting the scheme, the blanking of the rigging can be completed by rotating the baffle, the operation is simple, and the labor consumption is low.

In conclusion, the invention has the following beneficial effects:

1. when the operator needs to perform rust prevention treatment on the rigging, the rigging is firstly poured into the containing barrel, then the top cover is opened, the hoisting rope is hoisted by a crane to hoist the containing barrel into the immersion liquid barrel, the water control is hoisted out of the containing barrel after the rust prevention treatment is finished, then the containing barrel is hung in a spin dryer for spin drying, finally the containing barrel is hung out and moved to a prepared material receiving device, the locking assembly is opened, the cover plate automatically turns downwards under the action of gravity, the rigging falls onto the material receiving device from the containing barrel, the operation is simple, the safety is high, the processing speed is high, and the rust prevention treatment can be simultaneously carried out on a large batch of rigging, the device has low consumption and small occupied area, can still ensure the treatment quality of each rigging during batch treatment, can be operated by one person, has low labor cost, is not easy to rust the treated rigging, greatly prolongs the service life and has high reliability;

2. when the baffle abuts against the bottom of the cover plate, the relative position of the cover plate can be fixed, so that the cover plate can keep a state of covering the blanking groove, and after the baffle is rotated to a position away from the cover plate, the cover plate can automatically turn downwards due to gravity, so that the operation is simple, and the labor consumption is low;

3. when the containing barrel is used for controlling water, the threaded rod can be rotated to an upward inclined state, then the threaded sleeve is rotated to enable the threaded sleeve to be abutted to the top of the containing barrel, the containing barrel can be placed on the top of the threaded sleeve and the top of the containing barrel, a crane is not needed for hoisting, energy is further saved, and meanwhile, the loss of a travelling crane is reduced.

Drawings

FIG. 1 is a schematic overall structure diagram of the first embodiment;

FIG. 2 is a schematic view of a protruding cask according to one embodiment;

FIG. 3 is an exploded view of the protruding chute, cover plate and locking assembly of the first embodiment;

FIG. 4 is a schematic view of a highlighting dryer of one embodiment;

FIG. 5 is a cross-sectional view of a protruding rotary disk in accordance with one embodiment;

FIG. 6 is a schematic view of a protruding drive assembly and a vibration motor according to one embodiment;

FIG. 7 is an exploded view of the protruding dip tank of the first embodiment;

fig. 8 is a cross-sectional view of a protruding threaded rod and a threaded sleeve of the first embodiment.

In the figure, 1, a containing barrel; 11. a through hole; 12. a lifting rope; 13. a discharging groove; 14. a cover plate; 141. a notch groove; 15. a locking assembly; 151. mounting a plate; 152. a baffle plate; 2. a liquid immersion barrel; 21. a top cover; 211. a handle; 22. a threaded rod; 23. a threaded sleeve; 24. lifting the seat; 25. a waste liquid pipe; 251. a first shut-off valve; 26. a liquid changing pipe; 261. a second stop valve; 3. a spin dryer; 31. a base; 311. a connecting cover; 312. a connecting spring; 32. a barrel body; 321. a bump; 322. an empty groove; 33. rotating the disc; 331. a drive plate; 332. a guardrail; 34. a drive assembly; 341. a drive motor; 342. a first drive shaft; 343. a commutator; 344. a second drive shaft; 35. a drain pipe; 36. a sewage tank; 361. a water receiving tank; 37. a vibration motor; 4. and (5) traveling.

Detailed Description