Cutting insert and milling tool
阅读说明:本技术 切削刀片和铣削刀具 (Cutting insert and milling tool ) 是由 马库斯·舍伦伯格 马丁·恩格勒 于 2018-05-08 设计创作,主要内容包括:本发明涉及一种切削刀片(10),该切削刀片(10)包括主体,该主体具有顶表面(1)、底表面(2)以及至少一个外周边缘表面(5),所述至少一个外周边缘表面将所述顶表面(1)和所述底表面(2)连接起来,其中至少一个切削刃(4)被形成在所述边缘表面(5)与所述顶表面(1)和所述底表面(2)中的至少一个表面的相交部处,该切削刃(4)具有凹入形状。切削刀片的与所述边缘表面(5)相邻的至少一个后刀表面(3)被设置在所述顶表面和所述底表面中的至少一个表面上并且具有凹入形状,由此在与所述边缘表面的相交部处形成具有所述凹入形状的切削刃(4),而前刀表面由所述边缘表面(5)所提供,其中凹入的所述后刀表面(4)和形成所述前刀表面的所述边缘表面之间的楔角沿着整个切削刃(4)大于90°,以便给所述切削刀片提供具有一定形状的切削刃,该切削刀片能够安装在刀具上,使得切削刃的形状大致对应于将要由这样的刀片加工的工件的轮廓或该轮廓的一部分,并且特别地是,该切削刀片是更坚固耐用的并且被设计用于在切削元件上施加重负载的切削操作。本发明还公开了一种生产这种切削刀片的方法以及一种配备有这种切削刀片的铣削刀具。(The present invention relates to a cutting insert (10), the cutting insert (10) comprising a body having a top surface (1), a bottom surface (2) and at least one peripheral edge surface (5) connecting the top surface (1) and the bottom surface (2), wherein at least one cutting edge (4) is formed at the intersection of the edge surface (5) and at least one of the top surface (1) and the bottom surface (2), the cutting edge (4) having a concave shape. At least one relief surface (3) of the cutting insert adjacent to the edge surface (5) is provided on at least one of the top and bottom surfaces and has a concave shape, whereby a cutting edge (4) having said concave shape is formed at the intersection with said edge surface, while a rake surface is provided by said edge surface (5), wherein the wedge angle between the recessed relief surface (4) and the edge surface forming the rake surface is larger than 90 ° along the entire cutting edge (4) in order to provide the cutting insert with a shaped cutting edge, the cutting insert can be mounted on a tool such that the shape of the cutting edge corresponds substantially to the contour or a part of the contour of a workpiece to be machined by such an insert, and in particular, the cutting insert is more robust and designed for cutting operations that impose heavy loads on the cutting element. The invention also discloses a method of producing such a cutting insert and a milling tool equipped with such a cutting insert.)
1. Cutting insert (10), the cutting insert (10) comprising a body having a top surface (1), a bottom surface (2) and at least one peripheral edge surface (5), the at least one peripheral edge surface (5) connecting the top surface (1) and the bottom surface (2), wherein at least one cutting edge (4) is formed at an intersection of the edge surface (5) and at least one of the top surface (1) and the bottom surface (2), the cutting edge (4) having a concave shape, characterized in that at least one relief surface (3) adjacent to the edge surface (5) is provided on at least one of the top surface and the bottom surface and has a concave shape, whereby a cutting edge (4) having the concave shape is formed at the intersection with the edge surface, whereas a rake surface is provided by said edge surface (5), wherein the wedge angle between said recessed relief surface (4) and said edge surface forming said rake surface is larger than 90 ° along the entire cutting edge (4).
2. The cutting insert according to claim 1, wherein an imaginary extension of the recessed relief surface (3) away from the associated cutting edge (4) does not intersect any other surface portion of the respective top or bottom surface.
3. The cutting insert according to any one of claims 1 or 2, wherein the relief surface is formed as part of a surface of rotation.
4. The cutting insert according to any one of the preceding claims, wherein the relief surface is formed as part of a cylindrical surface.
5. The cutting insert according to any one of the preceding claims, wherein the axis of the surface of rotation extends in a plane perpendicular to the cutting edge and the edge surface.
6. Cutting insert according to any one of the preceding claims, wherein a wedge angle at the intersection between a base line and the recessed cutting edge is at least 93 ° and at most 105 °.
7. The cutting insert according to any one of the preceding claims, wherein the top surface and/or the bottom surface in areas other than the recessed relief surface are flat planar faces.
8. The cutting insert according to any one of the preceding claims, wherein the planar region of the top surface extends along a plane that is parallel to a corresponding planar surface region of the bottom surface.
9. The cutting insert according to any one of the preceding claims, wherein the cutting insert is a double-sided insert comprising a top surface and a bottom surface that are identical and/or mirror-symmetrical to each other, the top surface and the bottom surface comprising the recessed relief surface.
10. The cutting insert according to any one of the preceding claims, wherein the top surface and the bottom surface are formed as equilateral polygonal surfaces, in particular square surfaces.
11. The cutting insert according to any one of the preceding claims, wherein at least one edge surface comprises the relief surface that is concave.
12. The cutting insert according to any one of the preceding claims, wherein the recessed cutting edge (4) extends between end points (7), which end points (7) are at a distance from adjacent corners (6) of the polygonal periphery.
13. The cutting insert according to any one of the preceding claims, wherein the recessed cutting edge extends from one corner (6) to an adjacent corner (6) of the polygonal periphery.
14. The cutting insert according to any one of the preceding claims, a central clamping hole extending through the body from the top surface to the bottom surface.
15. Cutting insert according to any one of the preceding claims, the body being composed of a hard metal, in particular of cemented carbide.
16. Method of manufacturing a cutting insert according to any one of the preceding claims, characterized in that the relief surface is pressed in a compression mould or ground by means of a grinding tool.
17. The method of claim 16, wherein the grinding tool comprises a cylindrical grinding body.
18. The method of claim 16 or 17, wherein the grinding tool comprises a grinding disc having a partially cylindrical profile.
19. Milling tool having a tool body which is rotatable about a centre axis, the tool body comprising a central cylindrical member (11), a disc-shaped member (12) extending radially outwards from one end of the cylindrical member (11), and insert seats (16) at least on the central cylindrical member and/or the disc-shaped member, characterized in that at least some of the insert seats are designed for receiving cutting inserts according to any of claims 1-15.
20. The milling tool according to claim 19, characterized in that a plurality of insert seats are distributed along a plurality of rows extending in the axial direction of the cylindrical member (11) and in the radial direction of the disc-shaped member (12), wherein the plurality of insert seats have a slight circumferential offset (c) with respect to each adjacent insert, which is smaller than the circumferential extension of the insert seats (16).
21. The milling tool according to claim 20, characterized in that a plurality of rows of insert seats (16) are distributed over the outer periphery of the cylindrical member and the disc-shaped member, wherein a circumferential spacing (d) between adjacent rows corresponds to at least twice a circumferential extension of the insert seats.
22. The milling tool according to any one of claims 19 to 21, wherein in a row of cutting inserts, a gap is left between adjacent inserts, which gap is covered by inserts of adjacent and/or following rows at different circumferential positions.
23. The milling tool according to any one of claims 19 to 22, wherein the shape and extension of the relief surface gradually changes with axial position of the cutting insert.
24. The milling tool of any one of claims 19 to 23, wherein one portion of the cutting inserts has a straight cutting edge and a planar relief surface, and another portion of the cutting inserts has a raised relief surface with a corresponding convex cutting edge.
25. The milling tool according to any one of claims 19 to 24, wherein all of the plurality of cutting inserts of the milling tool define an inner side and a top side of a contour of a track.
Technical Field
The present invention relates to a cutting insert comprising a body having a top surface, a bottom surface and at least one peripheral edge surface connecting the top and bottom surfaces, wherein at least one cutting edge is formed at an intersection of the edge surface and at least one of the top and bottom surfaces, the cutting edge having a concave shape.
A cutting insert according to the aforementioned type is disclosed by EP 0582981
The invention also relates to a method of producing a cutting insert of the above-mentioned type, and to a milling tool which is at least partly equipped with a cutting insert according to the invention.
Background
In a top view of the top or bottom surface, the cutting insert disclosed by the above prior art is polygonal, in particular rhomboidal in shape, and comprises concave cutting edges extending between adjacent corners of the rhomboidal basic shape.
The wedge angle between the edge surface and the rake surface is typically less than 90 ° and the maximum value of the wedge angle is along the narrow land portion adjacent the cutting corner, while between the cutting corners the land forms an angle substantially less than 90 ° with the adjacent edge surface. In a side view towards the edge surface, the central portions of the top and bottom surfaces are raised above the cutting edges and the cutting corners, and the central portions are designed as abutment surfaces when clamping the cutting insert in a corresponding insert seat of a cutting tool. The top and bottom surfaces are designed as rake surfaces and the edge surface is designed as relief surface.
Cutting inserts of the above type are provided for cutting applications with light feed and light depth. The positive rake angle provided by the slightly inwardly inclined land surface and the even greater positive rake angle provided by the rake surface portion adjacent to the land result in a rather weak structure of the cutting edge, which is consistent with the intended use for light feed and light depth of cut, but this design is not suitable for heavy duty applications.
Furthermore, in the case of radial mounting designed for the aforementioned prior art cutting inserts, the final shape of the workpiece machined by such cutting inserts is completely irrelevant to the concave shape of the cutting edge with a rather large radius of curvature, in particular when engaging the workpiece, the plane defined by the curved cutting edge is almost parallel to the surface of the workpiece.
Disclosure of Invention
In view of this prior art, it is an object of the present invention to provide a cutting insert having a cutting edge with a shape that can be mounted on a tool such that the shape of the cutting edge substantially corresponds to the contour or a part of the contour of a workpiece to be machined by such an insert, and in particular which is more robust and designed for cutting operations that impose heavy loads on the cutting element.
This object is achieved by a cutting insert according to
The cutting insert according to the present invention is therefore designed with a specific negative cutting geometry, i.e. a wedge angle at the cutting edge of more than 90 °. Furthermore, the cutting insert is designed for tangential mounting, i.e. the cutting insert is to be mounted on a cutting tool such that the edge surface serves as a rake surface and the top and bottom surfaces (more particularly the recesses of the top and bottom surfaces adjacent to the cutting edge) serve as relief surfaces.
In rotary tools, one dimension of the two-dimensional top or bottom surface of such an insert will extend in a generally tangential direction, which is why such a cutting insert is referred to as a "tangential" insert rather than a "radial" or radially mounted cutting insert (in "radial" inserts, the narrower edge surface will form the relief surface).
It may be noted that without any structure on the top and bottom surfaces or on the edge surfaces, no rake and relief surfaces could be identified unambiguously, i.e. neither of these faces would be considered a rake or relief surface.
However, with a recessed surface portion on the top or bottom side adjacent the cutting edge and a wedge angle greater than 90 °, it is recognized that such a recessed configuration cannot be reasonably provided for the rake surface by radial mounting, since the cutting will be supported to a lesser extent by the body adjacent the edge surface without providing any advantage.
A corresponding method for producing such a cutting insert is characterized by the following steps: by grinding the relief surface by means of a grinding tool, in contrast to this, a more detailed structure along the cutting edge of the prior art cutting insert discussed above appears to be produced by pressing a green body having a corresponding shape and sintering the green body.
In the case of a corresponding milling tool, the cutting inserts are mounted tangentially, which results in that the surface portion of the workpiece engaged by the cutting insert has a certain shape and thereby obtains the same concave shape as the cutting edge. Without taking into account the slight distortion due to the slight inclination of the edge surfaces, thereby providing the necessary relief angle by the concave portion of the top or bottom surface.
Furthermore, due to the tangential mounting and the negative cutting edge geometry (i.e., wedge angle greater than 90 °), the cutting edge is supported by a substantial amount of solid material and is therefore particularly suitable for applications in which heavy loads are applied to the cutting edge as may occur in cutting operations with large feed rates and large cutting depths.
In one embodiment of the cutting insert according to the present invention, an imaginary extension of the concave relief surface away from the associated cutting edge does not intersect any other surface portion of the respective top or bottom surface.
Thus, no part of the top and bottom surfaces (such as e.g. a base comprising an abutment surface for mounting with the insert seat) is elevated above the imaginary extension of the relief surface, which means that the possible relief angle is determined only by the wedge angle between the relief and rake surfaces, and is not limited by any other protruding part of the top and bottom surfaces.
In one embodiment, the relief surface is formed as part of a surface of rotation, in particular as part of a cylindrical surface.
However, the relief surface may also form part of the surface of the cone.
When the relief surface is prepared by grinding, a cylindrical or conical grinding tool may thus be used, which is applied to the top and bottom surfaces adjacent to the edge surface, thereby forming a concave relief surface that intersects the edge surface to form a concave cutting edge.
In embodiments of the cutting insert having a surface of revolution as the relief surface, the axis of such surface of revolution extends in a plane perpendicular to the cutting edge and the edge surface.
According to yet another aspect, the wedge angle at the cutting edge located at the intersection between the base line of the concave relief surface and the concave cutting edge is at least 93 ° and at most 105 °, which allows to keep the tangentially mounted cutting insert at a reasonable inclination angle with respect to the cutting direction.
Another feature (which may be a common feature of all the previous embodiments) is that the top and/or bottom surfaces are flat planar faces in their regions outside the recessed relief surface, so that these faces may serve as abutment surfaces when the cutting insert is mounted in a corresponding insert seat having a mating support surface. Furthermore, some edge surfaces (in particular adjacent to the inactive cutting edge) may be used as positioning surfaces, which abut against side supporting surfaces of the insert seat.
In one embodiment, the planar surface area of the top surface extends along a plane which is parallel to the corresponding planar surface area of the bottom surface, so that the cutting insert can be flipped upside down and mounted again in the same insert holder, provided that any additional side abutment surfaces (in particular the edge surfaces of the insert) also have a suitable symmetry.
In particular, according to one embodiment, the cutting insert is a double-sided insert comprising a top surface and a bottom surface identical and/or mirror-symmetrical to each other, the top and bottom surfaces comprising a concave relief surface. This allows to provide cutting inserts with a larger number of cutting edges, which can be replaced by indexing or rotating the cutting insert in the corresponding insert seat.
The top and bottom surfaces may be formed as equilateral polygonal surfaces (in particular square surfaces), which means that on each of the top and bottom surfaces, relief surfaces may be formed adjacent to each side of the polygon, and for a quadrangular cutting insert four cutting edges may be provided on each of the top and bottom surfaces.
In principle, it is also possible to provide the edge surface with a concave relief surface, wherein the top surface and/or the bottom surface will serve as or comprise a rake surface. In this case, the cutting insert may be used for conventional radial or axial mounting, with the top or bottom surface serving as the rake surface.
In some embodiments, the concave cutting edges extend between end points that are a distance from adjacent corners of the polygonal periphery. This means that the concave relief surface does not extend the entire length of the sides of the polygon. However, it is still possible to have a concave relief surface extending from one corner of the polygonal periphery to the next adjacent corner.
A central clamping hole may also be provided, wherein the clamping hole extends through the body from the top surface to the bottom surface, which allows for easy tangential mounting in a corresponding insert seat, wherein the screw hole for the clamping screw is provided behind the recessed relief surface.
A preferred material for the body of the cutting insert is a hard metal, in particular cemented carbide.
The method of manufacturing a cutting insert according to the present invention involves in a first step pressing and sintering of a cutting insert body mainly known in the art. During the pressing step, the concave relief surfaces on the top and bottom surfaces, respectively, may have been formed by pressing only.
Alternatively, if the concave relief surface has not been properly formed by the pressing and sintering steps, the corresponding relief surface is ground by the grinding tool. In one embodiment, the grinding tool for preparing the relief surface comprises a cylindrical grinding body applied to the top and/or bottom surface in such a way that the axis of the cylindrical grinding body has a slight inclination angle with respect to the top or bottom surface, respectively.
The grinding body may also have the shape of a cone, wherein the angle of inclination of the axis of the cone with respect to the top and/or bottom surface is adjusted such that the desired wedge angle is obtained slightly above 90 ° and less than 110 °, in particular between 93 ° and 105 °. It is also possible to use an abrasive disc having a partially cylindrical profile at its outer periphery and to move the abrasive disc along a path which corresponds to the axis of the above-mentioned cylindrical grinding body and which is perpendicular to the cutting edge. This will allow a curvature to be produced at the bottom of the recess and along the base line of the recessed surface, which is defined by a series of deepest points of the recessed relief surface in any cross-section parallel to the associated edge surface. The depth of the recessed surface is measured from the plane of the planar portion of the top or bottom surface, respectively.
The cutting insert according to the invention is particularly designed for a milling tool designed and adapted to form the contour of a substantial part of the rail. A corresponding milling tool has a tool body which is rotatable about a centre axis, wherein the tool body comprises a central cylindrical member and a disc-shaped member extending radially outwards from one end of the cylindrical member, wherein insert seats are arranged on the central cylindrical member and/or the disc-shaped member, wherein further at least some of the insert seats are provided with cutting inserts according to any one of claims 1-15 or at least designed for receiving the cutting inserts. In one embodiment, the plurality of insert seats are distributed along rows extending substantially in the axial direction of the cylindrical member and in the radial direction of the disc-shaped member, wherein each cutting insert has a slight circumferential offset with respect to an adjacent insert of the same row, wherein the offset is smaller than the circumferential extension of the insert seat and the corresponding length of the insert, respectively.
In one embodiment, the rows of insert seats are distributed over the outer circumference of the cylindrical member and the disc-shaped member, wherein the circumferential spacing between adjacent rows corresponds to at least twice the circumferential extension of the insert seats and/or the corresponding circumferential length of the corresponding insert, respectively.
In one embodiment of such a milling tool, the cutting inserts of a given row of cutting inserts have remaining gaps between adjacent inserts, however, these gaps are covered by inserts of adjacent rows and/or any following rows arranged at different circumferential positions. This means that the entire profile covered by the cylindrical member and the disc-shaped member of the milling tool is completely cut by the cutting inserts in the different rows of cutting inserts, wherein each row of cutting inserts cuts a different part of the profile. Furthermore, the shape and extension of the relief surface of a cutting insert mounted on such a milling tool may also gradually change with the axial position and/or the radial position of the cutting insert. This may also include cutting inserts which are not formed according to the invention and may have a known or standard design, wherein in the case of cutting inserts according to the invention the concave shape and extension of the concave cutting edge for a cutting insert mounted on a cylindrical surface remote from the disc-shaped member may differ from the concave radius and/or extension of the concave cutting edge of a cutting insert arranged closer to and/or along the disc-shaped member, wherein the shape and extension of the concavity or convexity of the cutting edge of a cutting insert mounted on the disc-shaped member may again vary with respect to its radial position. In summary, all cutting edges of all cutting inserts mounted along the cylindrical member and along the disc-shaped member together define the contour of the workpiece (in particular the rail) to be milled.
To cover such a profile, one part of the cutting insert may have a straight cutting edge and a planar relief surface, while another part of the cutting insert may even have a convex relief surface with a correspondingly convex cutting edge, and in the rest of the cutting insert a cutting insert according to any of
Drawings
Other features and aspects of the present invention will be better understood from the following description of the preferred embodiments and the associated drawings.
Fig. 1 is a perspective view of a first embodiment of a cutting insert according to the present invention.
Fig. 2 is a perspective view of another embodiment.
Fig. 3 is another perspective view of the third embodiment.
Fig. 4 shows a perspective view of a milling tool according to the invention.
Fig. 5 shows an enlarged portion of the same milling tool.
Fig. 6 shows a further enlarged portion of the milling tool according to fig. 4.
Detailed Description
Fig. 1 shows a cutting
The length of each polygonal side of the cutting insert is substantially greater than the thickness of the cutting insert, which is defined by the distance between the top and bottom surfaces.
In the shown embodiment, the cutting insert has a square symmetry in a top view of the top or bottom surface. Thus, rotation of 90 ° or multiples of 90 ° about the
It is noted that in the case of any such cutting insert, the roles of the rake surface (which in the present case is formed by the edge surface 5) and the relief surface 3 (which
The
The
When prepared with a cylindrical grinding body as described above, any cross section of the concave relief surface perpendicular to the associated edge surface will generally form a straight line and define the same wedge angle relative to the
The embodiment of fig. 2 shows a cutting insert 10', which cutting insert 10' differs slightly from cutting
In fig. 3 is shown another
Fig. 4 shows a milling tool having a plurality of
Further details of the milling tool are more clearly visible in fig. 5 and 6, respectively.
As can be seen in fig. 5 and 6, the milling tool comprises a chip space or
As can be seen in fig. 5 and 6, a set of inserts a, 10', 10 "and b is provided along the left-
The circumferential offset c between adjacent cutting inserts mounted along the
In summary, the milling tool is designed and the cutting inserts are selected and arranged correspondingly in the following way, namely: so that when the rotary milling tool is applied to a metal strip and moved in the longitudinal direction of the metal strip, a corresponding profile can be milled out of the metal strip, forming a track for any vehicle travelling on the track, wherein different sections of such a profile are each formed by individually shaped cutting edges.
For the purposes of this original disclosure, it should be noted that any feature gleaned from the specification, drawings and claims (even if described only in connection with a particular other feature) to one skilled in the art may be combined separately and in any combination with any other feature or group of features disclosed herein unless this is explicitly excluded or a technical condition makes such combination impossible or meaningless. A full and definite discussion of any combination of features that may be considered is omitted for the sake of brevity and readability of the specification and claims only.
Reference numerals
1 top surface
2 bottom surface
3 back tool surface
3' back tool surface
3 "back tool surface
4 cutting edge
4' cutting edge
4' cutting edge
5 edge surface
5' edge surface
5' edge surface
6 corner
7 end point
7' end point
7' end point
8 clamping hole
9 plane surface area
9' center plane surface portion
9' plane surface part
10 cutting insert
10' cutting insert
10' cutting insert
11 cylindrical member
12 disc shaped member
13 chip space/cutting flute
14 fixing hole
15 mounting hole
16 blade seat
20 bottom line
30 center axis of cutting insert
Axis of 50 milling tool
100 milling cutter
- 上一篇:一种医用注射器针头装配设备
- 下一篇:用于控制接合站的方法和控制单元