阅读说明：本技术 一种小五金自动点数排列方法 (Automatic counting and arranging method for small hardware ) 是由 童震宇 童根荣 于 2019-08-27 设计创作，主要内容包括：本发明公开了一种小五金自动点数排列方法,将多个小五金贮存于小五金加料斗中,通过电机带动旋转取料盘旋转,加料斗的旋转取料盘将所需数目的螺栓间歇地提取,将该旋转取料盘提取的小五金搬入与加料斗相邻的滑槽中,并且在所述滑槽的小五金搬入侧端部,当将搬入到上述滑槽上的小五金排列并导入导向槽上时,本发明涉及小五金整理技术领域。该小五金自动点数排列方法,达到了自动整理小五金排列输送和自动点数的目的,方便后续加工包装工作的快速进行,并且控制调整范围广,可以满足多种不同的规格小五金的排列点数,计数准确方便,操作简单,控制稳定,可以配合不同的工作机械工作,与现有的上料机配合使用方便。(The invention discloses a method for automatically counting and arranging small hardware, which is characterized in that a plurality of small hardware are stored in a small hardware feeding hopper, a motor drives a rotary material taking plate to rotate, the rotary material taking plate of the feeding hopper intermittently extracts a required number of bolts, the small hardware extracted by the rotary material taking plate is moved into a sliding groove adjacent to the feeding hopper, and the small hardware moved into the sliding groove is arranged at the end part at the moving-in side of the small hardware, and is guided into a guide groove. The automatic small hardware counting and arranging method achieves the purposes of automatically arranging small hardware, arranging, conveying and automatically counting, facilitates the rapid processing of subsequent processing and packaging work, is wide in control and adjustment range, can meet the requirement of the arrangement counting of the small hardware of various specifications, is accurate and convenient to count, is simple to operate, is stable to control, can be matched with different working machines to work, and is convenient to use in cooperation with the existing feeding machine.)

1. A method for automatically counting and arranging hardware is characterized by comprising the following steps: the method comprises the steps that a plurality of small hardware are stored in a small hardware feeding hopper, a rotary material taking disc is driven to rotate through a motor, bolts with required number are extracted intermittently by the rotary material taking disc of the feeding hopper, the small hardware extracted by the rotary material taking disc is moved into a sliding groove adjacent to the feeding hopper, the end part of the small hardware in the sliding groove is moved into the end part, when the small hardware moved into the sliding groove is arranged and guided into a guide groove, the small hardware which is not arranged or surplus in the guide groove moved into the sliding groove is continuously removed through the action of a rotary electric brush and is recovered into the small hardware feeding hopper to wait for the rotary material taking disc to work again, an optical curtain point counter is arranged at the outlet of the guide groove, the number of the arranged small hardware is counted, and the optical curtain point counter comprises a photoelectric sensor.

2. The hardware automatic point arranging method according to claim 1, characterized in that: the inside conveyer belt that is provided with of spout and guide way, spout inside is provided with gravity sensor, little five metals loading hopper internally mounted has the vibrator.

3. The hardware automatic point arranging method according to claim 2, characterized in that: store a plurality of little five metals in little five metals loading hopper, the vibrator begins to work, vibrates little five metals of little five metals loading hopper inside and carries out the displacement, rotatory material taking disc draws little five metals in the little five metals loading hopper to the spout in, and gravity sensor in the spout is with data transmission to central controller, and central controller passes through the conveyer belt work in an electromagnetic relay control spout, carries little five metals forward along the guide way, and when the counter was counted to the light curtain, the work of photoelectric sensor, data transmission to central controller with counting, central controller will count data transmission to show that the display shows.

4. The hardware automatic point arranging method according to claim 3, characterized in that: when a plurality of small hardware passes through the sliding groove, the gravity sensor works to send a working signal to the central controller, and the central controller controls the conveying belt to work through the electromagnetic relay.

5. The hardware automatic point arranging method according to claim 3, characterized in that: the central controller controls the vibrator to work through the first electromagnetic relay, and the central controller controls the rotary material taking disc to work through the second electromagnetic relay.

6. The hardware automatic point arranging method according to claim 1, characterized in that: the light curtain point counter further comprises a laser generator and a photoelectric door, the radio frequency generator is installed above the photoelectric door of the light curtain point counter, the photoelectric sensor is installed below the photoelectric door, when the hardware passes through the photoelectric door of the light curtain point counter, the laser grating which is sent out by the laser generator is blocked, and the photoelectric sensor counts the hardware.

7. The hardware automatic point arranging method according to claim 2, characterized in that: the vibrator adopts adjustable vibrator, through the vibration of adjustment speed adjustable, changes and arranges by arranging the guide member and lead-in, changes the direction for little five metals, and it is leading-in with little five metals through rotatory material taking disc the spout, the conveyer belt work in the spout carries little five metals to count through the guide way.

Technical Field

The invention relates to the technical field of hardware finishing, in particular to an automatic counting and arranging method for hardware.

Background

Hardware refers to the general name of metal devices and some small tools installed on buildings or furniture, such as nails, screws, wires, locks, hinges, bolts, springs, and so on. The metal refers to the name of five metal materials of gold, silver, copper, iron and tin, the metal is the mother material of the industry, the traditional small building metal mainly takes metal as raw material, such as common carbon steel cold-rolled steel strip, cold-drawn low-carbon steel wire, copper materials with various specifications, aluminum materials, light metal alloy, malleable cast iron and the like. The surface treatment material includes copper, nickel, chromium, silver, etc. In recent years, small hardware made of various non-metallic materials, such as ceramics, glass, rubber, plastics, etc., has been developed. In particular to various plastic hardware made of polyamide, polypropylene and other engineering plastics, such as toilet hardware and water heating hardware. The plastic products not only have high quality, beautiful appearance and color, good decorative effect, but also have high production efficiency and low cost, can save a large amount of nonferrous metals, and have increasingly wide application.

The existing method for automatically counting and arranging the small hardware is not complete, the counting accuracy is not high, and the arrangement application range is small.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides an automatic small hardware point arrangement method, which solves the problems that the automatic small hardware point arrangement method is not complete, the counting accuracy is not high, and the arrangement application range is small.

(II) technical scheme

In order to achieve the purpose, the invention is realized by the following technical scheme: a method for automatically counting and arranging small hardware comprises the steps of storing a plurality of small hardware in a small hardware feeding hopper, driving a rotary material taking disc to rotate through a motor, intermittently extracting bolts with required number through the rotary material taking disc of the feeding hopper, carrying the small hardware extracted by the rotary material taking disc into a sliding groove adjacent to the feeding hopper, carrying the small hardware at the end part at the carrying-in side of the small hardware of the sliding groove, continuously removing the small hardware which is not arranged or surplus in a guide groove carried into the sliding groove through the action of a rotary electric brush when the small hardware carried into the sliding groove is arranged and guided into the guide groove, recycling the small hardware into the small hardware feeding hopper to wait for the rotary material taking disc to work again, arranging the small hardware passing through by arranging the small hardware through the light curtain point counter, and counting the small hardware by the light curtain point counter by a photoelectric sensor.

Preferably, the inside conveyer belt that is provided with of spout and guide way, spout inside is provided with gravity sensor, little five metals loading hopper internally mounted has the vibrator.

Preferably, store a plurality of little five metals in the little five metals loading hopper, the vibrator begins work, vibrates the inside little five metals of little five metals loading hopper and carries out the displacement, rotatory material taking disc draws little five metals in the little five metals loading hopper to the spout in, and gravity sensor in the spout is with data transmission to central controller, and central controller passes through the conveyer belt work in an electromagnetic relay control spout, carries little five metals along the guide way forward, and when the counter is ordered to the light curtain, the central controller is sent to the data of counting to photoelectric sensor work, and the central controller will count the data transmission and show to the display.

Preferably, a plurality of little five metals pass through during the spout, gravity sensor work sends operating signal to central controller, and central controller passes through electromagnetic relay three accuse conveyer belt work.

Preferably, the central controller controls the vibrator to work through the first electromagnetic relay, and the central controller controls the rotary material taking disc to work through the second electromagnetic relay.

Preferably, light curtain point counter still includes laser generator, photogate, the photogate top at light curtain point counter is installed to the radio frequency generator, photoelectric sensor installs in the photogate below, blocks the laser grating that sends laser generator when little five metals passes through the photogate of light curtain point counter, and photoelectric sensor counts it.

Preferably, the vibrator adopts adjustable vibrator, through the vibration of adjustment speed adjustable, changes and arranges by arranging the guide member and leading-in, changes the direction for little five metals, and it is leading-in to lead to little five metals through rotatory material taking disc the spout, the conveyer belt work in the spout carries little five metals through the guide way and counts.

(III) advantageous effects

The invention provides an automatic counting and arranging method for small hardware. The method has the following beneficial effects:

the automatic small hardware counting and arranging method achieves the purposes of automatically arranging small hardware, arranging, conveying and automatically counting, facilitates the rapid processing of subsequent processing and packaging work, is wide in control and adjustment range, can meet the requirement of the arrangement counting of the small hardware of various specifications, is accurate and convenient to count, is simple to operate, is stable to control, can be matched with different working machines to work, and is convenient to use in cooperation with the existing feeding machine.

Drawings

FIG. 1 is a schematic illustration of the operation of the present invention;

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1, the present invention provides a technical solution: a method for automatically counting and arranging small hardware includes storing multiple small hardware in small hardware loading hopper, driving rotary material taking tray to rotate by motor, intermittently taking out needed number of bolts by rotary material taking tray of loading hopper, moving small hardware taken out by rotary material taking tray into chute adjacent to loading hopper, moving side end of small hardware into chute, continuously removing unordered or surplus small hardware in guide groove on chute by rotary electric brush when small hardware moved into said chute is arranged and guided into guide groove, and recovering small hardware into small hardware loading hopper for waiting for rotary material taking tray to work again.

The conveying belt is arranged inside the sliding groove and the guide groove, the gravity sensor is arranged inside the sliding groove, and the vibrator is arranged inside the small hardware feeding hopper.

Store a plurality of little five metals in little five metals loading hopper, the vibrator begins work, vibrate little five metals of little five metals loading hopper inside and carry out the displacement, rotatory material taking disc draws little five metals in little five metals loading hopper to the spout in, gravity sensor in the spout is with data transmission to central controller, central controller passes through the conveyer belt work in an electromagnetic relay control spout, carry little five metals forward along the guide way, when the light curtain point counter, photoelectric sensor work, data transmission to central controller with counting, central controller will count data transmission to the display and show.

When a plurality of small hardware pass through the sliding groove, the gravity sensor works to send a working signal to the central controller, and the central controller controls the conveying belt to work through the electromagnetic relay.

The central controller controls the vibrator to work through the first electromagnetic relay, and the central controller controls the rotary material taking disc to work through the second electromagnetic relay.

The light curtain point counter also comprises a laser generator and a photoelectric door, the radio frequency generator is arranged above the photoelectric door of the light curtain point counter, the photoelectric sensor is arranged below the photoelectric door, and the laser grating which is sent by the laser generator is blocked when the hardware passes through the photoelectric door of the light curtain point counter, and the photoelectric sensor counts the laser grating.

The vibrator adopts adjustable vibrator, through the vibration of adjustment speed adjustable, changes and arranges leading-in by arranging the guide member, for little five metals change the direction, through rotatory material taking disc with the leading-in spout of little five metals, the conveyer belt work in the spout carries little five metals to count through the guide way.

When in use, a plurality of small hardware are stored in a small hardware feeding hopper, the vibrator adopts an adjustable vibrator, the vibration with adjustable speed is adjusted, the change is arranged and guided by an arrangement guide component, the motor drives the rotary material taking disc to rotate, the rotary material taking disc intermittently extracts the required number of bolts, the small hardware extracted by the rotary material taking disc is moved into a chute adjacent to the feeding hopper, a conveyor belt in the chute works, the small hardware is conveyed for counting through the guide chute, a gravity sensor in the chute sends data to a central controller, the central controller controls the conveyor belt in the chute to work through an electromagnetic relay, the small hardware is conveyed forwards along the guide chute, when the small hardware passes through a light curtain counter, a photoelectric sensor works, the data of the counting is sent to the central controller, when the small hardware passes through a photoelectric gate of the light curtain counter, the laser grating of a laser generator is blocked, the photoelectric sensor counts the data and sends the data to the central controller, and the central controller sends the point data to the display for displaying.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation. The use of the phrase "comprising one of the elements does not exclude the presence of other like elements in the process, method, article, or apparatus that comprises the element.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.