Variable speed walking gear box and walking speed reducer
阅读说明:本技术 变速行走齿轮箱及行走减速机 (Variable speed walking gear box and walking speed reducer ) 是由 李荃 *** 王德申 李苏东 蔡志明 于 2019-10-30 设计创作,主要内容包括:本申请公开了一种变速行走齿轮箱及行走减速机,涉及齿轮箱的技术领域,以解决现有技术中的无法变速的技术问题。本申请的变速行走齿轮箱包括箱壳、第一输入轴、第二输入轴、第三中间轴、输出结构和变速结构;第一输入轴上固定连接有第一左齿轮和第一右齿轮;第二输入轴上固定连接有第二左齿轮和第二右齿轮;第三中间轴上套设有均能绕中间轴转动的第三左齿轮和第三右齿轮,其中,第三左齿轮与第一左齿轮和第二左齿轮同时啮合,第三右齿轮与第一右齿轮和第二右齿轮同时啮合;输出结构与第三中间轴传动连接;变速结构设于第三中间轴上,并能与第三左齿轮和第三右齿轮传动连接,用于通过第三左齿轮或第三右齿轮驱动第三中间轴转动。(The application discloses variable speed walking gear box and walking speed reducer relates to the technical field of gear boxes to solve the technical problem of unable variable speed among the prior art. The variable-speed walking gearbox comprises a box shell, a first input shaft, a second input shaft, a third intermediate shaft, an output structure and a variable-speed structure; the first input shaft is fixedly connected with a first left gear and a first right gear; a second left gear and a second right gear are fixedly connected to the second input shaft; a third left gear and a third right gear which can rotate around the intermediate shaft are sleeved on the third intermediate shaft, wherein the third left gear is meshed with the first left gear and the second left gear simultaneously, and the third right gear is meshed with the first right gear and the second right gear simultaneously; the output structure is in transmission connection with the third intermediate shaft; the speed change structure is arranged on the third intermediate shaft, can be in transmission connection with the third left gear and the third right gear and is used for driving the third intermediate shaft to rotate through the third left gear or the third right gear.)
1. A variable speed walk gearbox, comprising:
a cabinet housing;
the first input shaft is arranged in the box shell and used for connecting the first left gear and the first right gear;
the second input shaft is arranged in the box shell and used for connecting the second left gear and the second right gear;
the third intermediate shaft is arranged in the box shell and used for connecting a third left gear and a third right gear; and
the speed change structure is arranged on the third intermediate shaft and can be in transmission connection with the third left gear and the third right gear;
wherein the third left gear meshes with the first left gear and the second left gear simultaneously, and the third right gear meshes with the first right gear and the second right gear simultaneously; the speed change structure is used for driving the third intermediate shaft to rotate through the third left gear or the third right gear.
2. The variable speed travel gearbox of claim 1, wherein the third left gear and the third right gear are spaced apart and gapped, the variable speed structure comprising:
third middle external teeth arranged on the outer side wall of the third middle shaft and positioned in the gap;
the inner wall of the gear shifting gear sleeve is provided with gear shifting inner teeth; and
the gear sleeve moving mechanism is in transmission connection with the gear shifting gear sleeve and is used for driving the gear shifting gear sleeve to move;
wherein the shift inner teeth are simultaneously engageable with the third intermediate outer teeth and the third left gear after the shift sleeve has moved to a first preset position;
after the gear shifting sleeve moves to the second preset position, the gear shifting inner teeth can be meshed with the third middle outer teeth and the third right gear simultaneously.
3. Variable speed walking gearbox according to claim 2,
the third left gear comprises a first left gear and a second left gear which are coaxially arranged, and the first left gear is meshed with the first left gear and the second left gear simultaneously; the second left gear is used for meshing with the shifting internal teeth;
the third right gear comprises a first right gear and a second right gear which are coaxially arranged, and the first right gear is meshed with the first right gear and the second right gear simultaneously; the second right gear is used for meshing with the shifting internal teeth.
4. The variable speed walking gearbox according to claim 3, wherein the gear shifting sleeve is a circular ring structure, and a limiting groove is arranged on the end surface of the gear shifting sleeve;
the gear sleeve moving mechanism comprises:
the gear shifting handle is arranged on the outer side of the box shell;
one end of the transmission rod is connected with the gear shifting handle, and the other end of the transmission rod can be rotatably arranged in the box shell in a penetrating manner; and
one end of the rocker arm is connected to the transmission rod, and a moving piece is arranged at one end of the rocker arm and is arranged in the limiting groove;
when the rocker arm rotates by a preset angle, the moving element can move for a preset distance along the axis direction of the third intermediate shaft, and the gear shifting gear sleeve moves for a preset distance.
5. The variable speed traveling gearbox according to claim 4, wherein the rocker arm is provided with a mounting hole, the moving member is provided in the mounting hole through a bearing bush, and the moving member is capable of rotating around its axis.
6. The variable speed walking gearbox according to claim 4, wherein the limiting groove is an annular groove, the number of the rocker arms is two, the rocker arms are respectively positioned at two sides of the gear shifting sleeve, and correspondingly, the number of the moving members is two.
7. The variable speed walking gearbox of any one of claims 1 to 6, wherein the variable speed walking gearbox comprises an output structure in driving connection with the third intermediate shaft;
the output structure includes:
an output shaft connected to the third intermediate shaft;
the output gear ring is rotatably arranged outside the box shell;
the sun wheel set is sleeved on the output shaft;
the sun gear set is in transmission connection with the output gear ring through the planetary gear set; and
the planetary gear set can be rotatably arranged on the planetary rotating frame.
8. The variable speed travel gearbox of claim 7, wherein the sun set comprises a secondary sun gear, a tertiary sun gear, and a quaternary sun gear;
the planetary gear set includes:
a secondary planet gear simultaneously meshed with the secondary sun gear and the output ring gear;
a third planetary gear meshed with the third sun gear and the output ring gear simultaneously; and
a fourth stage planet gear simultaneously meshing with the fourth stage sun gear and the output ring gear.
9. The variable speed travel gearbox of claim 8, wherein the planetary gearset comprises:
the secondary planet rotating frame is arranged on the tertiary sun gear, and the secondary planet gear can be rotatably arranged on the secondary planet rotating frame through a secondary bearing;
the third-stage planetary rotating frame is arranged on the fourth-stage sun gear, and the third-stage planetary gear can be rotatably arranged on the third-stage planetary rotating frame through a third-stage bearing; and
the four-stage planetary rotating frame is arranged on the box shell, and the four-stage planetary gear can be rotatably arranged on the four-stage planetary rotating frame through a four-stage bearing.
10. A walking speed reducer, comprising:
a first power member;
a second power member;
a variable speed walking gearbox according to any one of claims 1 to 9; and
the first power part and the second power part are in transmission connection with the crawler through the variable speed walking gear box.
Technical Field
The application relates to the technical field of gear boxes, in particular to a variable speed walking gear box and a walking speed reducer.
Background
The walking speed reducer is widely used for equipment such as excavators, rotary drilling rigs, crawler cranes and the like, is a key transmission part of engineering machinery, and is mainly used for driving a crawler, so that the functions of advancing, retreating, steering and the like of the engineering machinery are realized. In order to realize heavy-load work, large output torque is needed, a large-displacement motor can be configured, and two small-displacement motors can be used for inputting simultaneously. Moreover, two small-displacement motors are adopted for simultaneous input, so that the cost can be effectively reduced, the product competitiveness can be improved, and the output torque effect close to that of a large-displacement motor can be realized.
However, in the prior art, the walking speed reducer with two small-displacement motors input simultaneously is adopted, and the speed ratio of the gear box is constant, so that the speed cannot be changed.
The traveling speed reducer which can not change speed in the prior art has the defects of low driving speed and long short-distance transition waiting time, although the output torque is high, the output rotating speed is low if the traveling speed reducer adopts a large speed ratio; if a small speed ratio is adopted, the output rotation speed is high, but the output torque is low, and the load operation of the traveling speed reducer is difficult.
Disclosure of Invention
The application aims to provide a variable-speed walking gearbox to solve the technical problem that speed cannot be changed in the prior art.
The application also aims to provide a walking speed reducer to solve the technical problem that speed cannot be changed in the prior art.
The above technical problem of the present application is mainly solved by the following technical solutions:
a variable-speed walking gearbox comprises a gearbox shell, a first input shaft, a second input shaft, a third intermediate shaft, an output structure and a variable-speed structure; the first input shaft is arranged in the box shell, and a first left gear and a first right gear are fixedly connected to the first input shaft; the second input shaft is arranged in the box shell, and a second left gear and a second right gear are fixedly connected to the second input shaft; the third intermediate shaft is arranged in the box shell, and a third left gear and a third right gear which can rotate around the intermediate shaft are sleeved on the third intermediate shaft, wherein the third left gear is meshed with the first left gear and the second left gear simultaneously, and the third right gear is meshed with the first right gear and the second right gear simultaneously; the output structure is in transmission connection with the third intermediate shaft; the speed change structure is arranged on the third intermediate shaft, can be in transmission connection with the third left gear and the third right gear, and is used for driving the third intermediate shaft to rotate through the third left gear or the third right gear.
In one embodiment, the third left gear and the third right gear are arranged at left and right intervals with a gap, the speed change structure includes third middle external teeth, a gear shift sleeve and a sleeve gear moving mechanism, and the third middle external teeth are arranged on the outer side wall of the third intermediate shaft and are located in the gap; the inner wall of the gear shifting gear sleeve is provided with gear shifting inner teeth; the gear sleeve moving mechanism is in transmission connection with the gear shifting gear sleeve and is used for driving the gear shifting gear sleeve to move; wherein the shift inner teeth are simultaneously engageable with the third intermediate outer teeth and the third left gear after the shift sleeve has moved to a first preset position; after the gear shifting sleeve moves to the second preset position, the gear shifting inner teeth can be meshed with the third middle outer teeth and the third right gear simultaneously.
In one embodiment, the third left gear comprises a first left gear and a second left gear which are coaxially arranged, and the first left gear is meshed with the first left gear and the second left gear simultaneously; the second left gear is used for meshing with the gear shifting internal teeth.
In one embodiment, the third right gear comprises a first right gear and a second right gear which are coaxially arranged, and the first right gear is meshed with the first right gear and the second right gear simultaneously; the second right gear is used for meshing with the shifting internal teeth.
In one embodiment, the gear shifting sleeve is of a circular ring structure, and a limiting groove is arranged on the end surface of the gear shifting sleeve; the gear sleeve moving mechanism comprises a gear shifting handle, a transmission rod and a rocker arm, and the gear shifting handle is arranged on the outer side of the box shell; one end of the transmission rod is connected with the gear shifting handle, and the other end of the transmission rod can be rotatably arranged in the box shell in a penetrating way; one end of the rocker arm is connected to the transmission rod, and a moving piece is arranged at one end of the rocker arm and is arranged in the limiting groove; when the rocker arm rotates by a preset angle, the moving element can move for a preset distance along the axis direction of the third intermediate shaft, and the gear shifting gear sleeve moves for a preset distance.
In one embodiment, the rocker arm is provided with a mounting hole, the moving member is arranged in the mounting hole through a bearing bush, and the moving member can rotate around the axis of the moving member.
In an embodiment, spacing recess is the annular groove, the rocking arm is equipped with two, and is located respectively the both sides of the tooth cover of shifting, correspondingly, the moving member is equipped with two.
In one embodiment, the variable speed travel gearbox comprises an output structure in driving connection with the third intermediate shaft; the output structure comprises an output shaft, an output gear ring, a sun gear set, a planetary gear set and a planetary rotating frame set, and the output shaft is connected with the third intermediate shaft; the output gear ring is rotatably arranged on the outer side of the box shell; the sun wheel set is sleeved on the output shaft and is in transmission connection with the output gear ring through the planetary gear set; the planetary gear set can be rotatably arranged on the planetary rotating frame.
In one embodiment, the sun gear set includes a secondary sun gear, a tertiary sun gear, and a quaternary sun gear; the planetary gear set comprises a secondary planet gear, a tertiary planet gear and a quaternary planet gear, and the secondary planet gear is meshed with the secondary sun gear and the output ring gear simultaneously; the third-stage planetary gear is meshed with the third-stage sun gear and the output gear ring simultaneously; the fourth stage planetary gear is meshed with the fourth stage sun gear and the output ring gear simultaneously.
In one embodiment, the planetary turret set comprises a secondary planetary turret, a tertiary planetary turret and a quaternary planetary turret, the secondary planetary turret is arranged on the tertiary sun gear, and the secondary planetary gear is rotatably arranged on the secondary planetary turret through a secondary bearing; the third-stage planetary rotating frame is arranged on the fourth-stage sun gear, and the third-stage planetary gear can be rotatably arranged on the third-stage planetary rotating frame through a third-stage bearing; the four-stage planetary rotating frame is arranged on the box shell, and the four-stage planetary gear can be rotatably arranged on the four-stage planetary rotating frame through a four-stage bearing.
A walking speed reducer comprises a variable speed walking gear box, a first power part, a second power part and a crawler belt, wherein the variable speed walking gear box is the variable speed walking gear box; the first power part and the second power part are in transmission connection with the crawler through the variable speed walking gear box.
Compared with the prior art, the beneficial effect of this application is: the third intermediate shaft is driven to rotate by the third left gear or the third intermediate shaft is driven to rotate by the third right gear through a speed change structure, so that the speed ratio can be adjusted according to requirements, the speed change effect is achieved, and high-torque and low-speed configuration or low-torque and high-speed configuration is selected on the premise that an input motor is not replaced.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained from the drawings without inventive effort.
FIG. 1 is a partial schematic structural view of a variable speed drive gearbox according to an embodiment of the present application;
FIG. 2 is an enlarged view of portion A of FIG. 1 of the present application when the shift sleeve is in a first predetermined position;
FIG. 3 is an enlarged view of portion A of FIG. 1 of the present application when the shift sleeve is in a second predetermined position;
FIG. 4 is a partial schematic structural view of a variable speed drive gearbox according to an embodiment of the present application;
FIG. 5 is a schematic structural view of a variable speed travel gearbox according to an embodiment of the present application;
FIG. 6 is a schematic structural view of a variable speed travel gearbox according to an embodiment of the present application;
fig. 7 is a schematic structural view of a variable speed traveling gearbox according to an embodiment of the present application.
Icon: 100-variable speed walking gear box; 1-a box shell; 11-left box shell; 12-a middle box shell; 13-right box shell; 14-a first bolt; 15-a mounting seat; 151-second hole; 16-a first hole; 17-a fourth bearing; 2-a first input shaft; 21-a first bearing; 22-a first left gear; 23-a first right gear; 3-a second input shaft; 31-a second bearing; 32-a second left gear; 33-a second right gear; 4-a third intermediate shaft; 41-a third bearing; 42-third left gear; 421-left gear; 422-left gear number two; 43-third right gear; 431-a right gear; 432-right gear No. two; 44-gap; 45-a third left bearing; 46-a third right bearing; 5-an output structure; 51-spline housing; 52-an output shaft; 53-output ring gear; 531-bearing seat; 532-a first gear ring; 533-second ring gear; 534-second bolt; 535-ring gear bearing; 54-the sun gear set; 541-a secondary sun gear; 542-third-stage sun gear; 543-four-stage sun gear; 55-a planetary gear set; 551-secondary planet gear; 552-three-stage planetary gears; 553-a four-stage planetary gear; 56-planetary turret group; 561-secondary planet carrier; 562-three-stage planetary rotating stand; 563-four stage planetary turret; 57-secondary bearings; 58-three-stage bearing; 59-four stage bearings; 6-a speed change structure; 61-third middle outer tooth; 62-a shifting sleeve; 621-internal gear shifting teeth; 622-limit groove; 63-a gear sleeve moving mechanism; 631-a gear shift handle; 632-a transmission rod; 633-rocker arm; 634-a mounting hole; 635-bearing bush; 636-moving member.
Detailed Description
The terms "first," "second," "third," and the like are used for descriptive purposes only and not for purposes of indicating or implying relative importance, and do not denote any order or order.
Furthermore, the terms "horizontal", "vertical", "overhang" and the like do not imply that the components are required to be absolutely horizontal or overhang, but may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the present application, it should be noted that the terms "inside", "outside", "left", "right", "upper", "lower", and the like indicate orientations or positional relationships based on orientations or positional relationships shown in the drawings or orientations or positional relationships that are conventionally arranged when products of the application are used, and are used only for convenience in describing the application and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the application.
In the description of the present application, unless expressly stated or limited otherwise, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements.
The technical solution of the present application will be clearly and completely described below with reference to the accompanying drawings.
The walking speed reducer comprises a variable-
Referring to fig. 1, a partial structural schematic diagram of a variable
The
In one embodiment, the first bearing 21 includes two identical bearings, which are respectively installed at two ends of the
A first
The third
The third
The gear ratio when the third
In an operation process, it can be determined through the
Please refer to fig. 2, which is an enlarged view of a portion a of fig. 1 of the present application when the
The third
When the
The third
The third
The first
Wherein, the transmission ratio among the first
In one embodiment, the reference circle diameters of the first
In one embodiment, the first
The first
When the pitch circle diameter of the first
In an operation process, after the gear shift sleeve 62 moves to the left to the first preset position (please refer to fig. 2), the first power member and the second power member respectively drive the first input shaft 2 and the second input shaft 3 to rotate, and at this time, the first input shaft 2 drives the first left gear 22 and the first right gear 23 thereon to rotate; the second input shaft 3 drives the second left gear 32 and the second right gear 33 thereon to rotate; the first left gear 22 and the second left gear 32 drive the third left gear 42 to rotate, and the first right gear 23 and the second right gear 33 drive the third right gear 43 to rotate; furthermore, the second left gear 422 of the third left gear 42 drives the shifting inner teeth 621 of the shifting sleeve gear 62 to rotate; the internal gear 621 of the gear shift sleeve 62 drives the third intermediate external gear 61 to rotate, so as to drive the third intermediate shaft 4 to rotate, and the third right gear 43 does not drive the third intermediate shaft 4 to rotate due to the third right bearing 46, so that the operating speed ratio of the variable speed traveling gear box 100 is the transmission ratio of the first left gear 22, the second left gear 32, the third left gear 42, the gear shift internal gear 621 and the third intermediate external gear 61 in this state. In one embodiment, the gearbox in this state is configured for a larger speed ratio.
When the shifting
Fig. 4 is a partial structural schematic view of a variable
The gear
The
The
In an embodiment, the moving
Fig. 5 is a schematic structural diagram of a variable
In one embodiment, the
Fig. 6 is a schematic structural diagram of a variable
The planetary
The secondary
In an operation process, the
Fig. 7 is a schematic structural diagram of a variable
The
In one embodiment, the
The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.
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