阅读说明：本技术 一种磁轭磨大面自动上料机 (Automatic feeding machine for large grinding surface of magnetic yoke ) 是由 蒋军华 李优江 刘洋 于 2021-09-01 设计创作，主要内容包括：本发明公开了一种磁轭磨大面自动上料机,该磁轭磨大面自动上料机,包括落地式机台、上料转盘机构、振动盘上料机构、同步带下料机构、模具横移机构、模具导向滑轨机构和下料转盘机构,所述上料转盘机构包括凸轮分割器、旋转圆盘、磨大面模具、第一转盘支撑斜块、第二转盘支撑斜块、第三转盘支撑斜块、第一转盘滑轨、第二转盘滑轨和第三转盘滑轨,所述凸轮分割器固定设置在落地式机台外部,所述旋转圆盘安装在凸轮分割器顶部,所述第一转盘支撑斜块、第二转盘支撑斜块和第三转盘支撑斜块均安装在转盘圆盘上表面；本发明结合实际生产及工艺,实现了磁轭磨大面的全自动上料,提高自动化设备生产的效率。(The invention discloses an automatic feeding machine for a large surface of a magnetic yoke grinder, which comprises a floor type machine table, a feeding turntable mechanism, a vibrating disc feeding mechanism, a synchronous belt blanking mechanism, a mould transverse moving mechanism, a mould guide sliding rail mechanism and a blanking turntable mechanism, wherein the feeding turntable mechanism comprises a cam divider, a rotating disc, a large surface grinding mould, a first turntable support inclined block, a second turntable support inclined block, a third turntable support inclined block, a first turntable sliding rail, a second turntable sliding rail and a third turntable sliding rail; the full-automatic feeding device disclosed by the invention is combined with actual production and process, so that the full-automatic feeding of the large grinding surface of the magnetic yoke is realized, and the production efficiency of automatic equipment is improved.)

1. An automatic feeding machine for a large-surface magnet yoke mill comprises a floor type machine table, a feeding turntable mechanism, a vibrating disc feeding mechanism, a synchronous belt blanking mechanism, a die transverse moving mechanism, a die guide sliding rail mechanism and a blanking turntable mechanism, and is characterized in that the feeding turntable mechanism and the blanking turntable mechanism are symmetrically arranged outside the floor type machine table, the vibrating disc feeding mechanism, the synchronous belt blanking mechanism, the die transverse moving mechanism and the die guide sliding rail mechanism are arranged between the feeding turntable mechanism and the blanking turntable mechanism, and a large-surface magnet yoke mill die for placing a magnet yoke is arranged outside the feeding turntable mechanism;

the mould transverse moving mechanism can move the large-surface grinding mould from the feeding turntable mechanism to the mould guide sliding rail mechanism, and the vibrating disc feeding mechanism can sequentially guide the magnetic yokes onto the large-surface grinding mould and feed the magnetic yokes into the whole large-surface grinding mould through the synchronous belt feeding mechanism;

vibration dish feed mechanism includes vibration dish installing support, vibration dish, directly shakes the mechanism, keeps off material cylinder and count sensor, the vibration dish installing support is fixed to be set up on the console mode board, the vibration dish sets up on vibration dish installing support, the mechanism that directly shakes is installed to vibration dish front end, directly shake mechanism discharge gate upper end and install and keep off material cylinder and count sensor.

2. The automatic feeding machine for the large grinding surface of the magnet yoke as claimed in claim 1, wherein the feeding turntable mechanism comprises a cam splitter, a rotating disc, a large grinding surface die, a first turntable supporting inclined block, a second turntable supporting inclined block, a third turntable supporting inclined block, a first turntable sliding rail, a second turntable sliding rail and a third turntable sliding rail, the cam splitter is fixedly arranged outside the floor type machine platform, the rotating disc is mounted at the top of the cam splitter, the first turntable supporting inclined block, the second turntable supporting inclined block and the third turntable supporting inclined block are mounted on the upper surface of the turntable disc, and the top ends of the first turntable supporting inclined block, the second turntable supporting inclined block and the third turntable supporting inclined block are respectively provided with the first turntable sliding rail, the second turntable sliding rail and the third turntable sliding rail.

3. The automatic feeding machine for the large grinding surface of the magnet yoke as claimed in claim 2, wherein the synchronous belt blanking mechanism comprises a mounting base, a guide slide rail, a sliding bottom plate, a rotating motor, a lifting cylinder, a rotating synchronous wheel and a blanking synchronous belt, the mounting base is fixedly arranged on a floor type machine table, the guide slide rail is mounted on the mounting base, the sliding bottom plate is mounted on a slide block on one side of the guide slide rail, the lifting cylinder is mounted on the mounting base, the telescopic end of the lifting cylinder is connected with the sliding bottom plate, the rotating synchronous wheel is rotatably arranged outside the sliding bottom plate, three rotating synchronous wheels are connected through the blanking synchronous belt, the rotating motor is fixedly arranged on one side of the sliding bottom plate, and the rotating end of the rotating motor is connected with the rotating synchronous wheel.

4. The automatic feeding machine for the large grinding surface of the magnet yoke as claimed in claim 2, wherein the die traversing mechanism comprises a traversing module, a telescopic cylinder and a clamping cylinder, the traversing module is fixedly arranged on the floor type machine table, and the telescopic cylinder and the clamping cylinder are fixedly arranged at the upper end of the traversing module.

5. The automatic feeding machine for the large grinding surface of the magnet yoke as claimed in claim 1, wherein the mold guide slide rail mechanism comprises a first guide support inclined block, a second guide support inclined block, a third guide support inclined block, a first guide slide rail, a second guide slide rail and a third guide slide rail, the first guide support inclined block, the second guide support inclined block and the third guide support inclined block are all fixedly arranged outside the floor type machine platform, and the first guide slide rail, the second guide slide rail and the third guide slide rail are respectively and fixedly arranged on the upper surfaces of the first guide support inclined block, the second guide support inclined block and the third guide support inclined block.

6. The automatic feeding machine for the large grinding surface of the magnetic yoke as claimed in claim 1, wherein a control box is arranged outside the floor type machine platform.

7. The automatic magnetic yoke large-surface grinding feeding machine according to claim 1, wherein the center positions of the feeding turntable mechanism and the discharging turntable mechanism are respectively provided with an empty mold sensor and a full mold sensor.

Technical Field

The invention relates to the field of magnet yoke processing equipment, in particular to an automatic feeding machine for a large-surface magnet yoke grinder.

Background

The magnetic yoke is generally made of soft magnetic materials which do not produce magnetic fields and only transmit magnetic lines in a magnetic circuit, is generally made of soft iron with relatively high magnetic permeability, A3 steel and soft magnetic alloys, and is also made of ferrite materials in some special occasions.

The yoke need polish its surface when the preparation, and at present, the yoke grinds big face material loading mode and mainly relies on artifical manual equipment, wastes time, difficultly, and labor efficiency is low, and workman intensity of labour is big, leads to the yoke to produce the extravagant man-hour of processing, also extravagant manpower and materials, influences normal yoke production.

Disclosure of Invention

The invention aims to provide an automatic feeding machine for a large grinding surface of a magnet yoke, which is particularly suitable for automatically feeding the magnet yoke onto a large grinding surface die before the large grinding surface of the magnet yoke, so that the full-automatic feeding of the large grinding surface of the magnet yoke is realized.

In order to achieve the purpose, the invention provides the following technical scheme:

an automatic feeding machine for a large-surface magnet yoke mill comprises a floor type machine table, a feeding turntable mechanism, a vibrating disc feeding mechanism, a synchronous belt blanking mechanism, a mold transverse moving mechanism, a mold guide sliding rail mechanism and a blanking turntable mechanism, wherein the feeding turntable mechanism and the blanking turntable mechanism are symmetrically arranged outside the floor type machine table;

the mould transverse moving mechanism can move the large-surface grinding mould from the feeding turntable mechanism to the mould guide sliding rail mechanism, and the vibrating disc feeding mechanism can sequentially guide the magnetic yokes onto the large-surface grinding mould and feed the magnetic yokes into the whole large-surface grinding mould through the synchronous belt feeding mechanism;

vibration dish feed mechanism includes vibration dish installing support, vibration dish, directly shakes the mechanism, keeps off material cylinder and count sensor, the vibration dish installing support is fixed to be set up on the console mode board, the vibration dish sets up on vibration dish installing support, the mechanism that directly shakes is installed to vibration dish front end, directly shake mechanism discharge gate upper end and install and keep off material cylinder and count sensor.

On the basis of the technical scheme, the invention also provides the following optional technical scheme:

in one alternative: the feeding turntable mechanism comprises a cam divider, a rotating disc, a large-surface grinding mold, a first turntable supporting inclined block, a second turntable supporting inclined block, a third turntable supporting inclined block, a first turntable sliding rail, a second turntable sliding rail and a third turntable sliding rail, the cam divider is fixedly arranged outside the floor type machine table, the rotating disc is arranged at the top of the cam divider, the first turntable supporting inclined block, the second turntable supporting inclined block and the third turntable supporting inclined block are all arranged on the upper surface of the turntable disc, and the top ends of the first turntable supporting inclined block, the second turntable supporting inclined block and the third turntable supporting inclined block are respectively provided with a first turntable sliding rail, a second turntable sliding rail and a third turntable sliding rail.

In one alternative: hold-in range unloading mechanism is including installation base, direction slide rail, sliding bottom, rotating electrical machines, lift cylinder, rotatory synchronizing wheel and unloading hold-in range, the installation base is fixed to be set up on the console mode board, the direction slide rail is installed on the installation base, sliding bottom installs on the slider of direction slide rail one side, the lift cylinder is installed on the installation base, the flexible end of lift cylinder is connected with sliding bottom, rotatory synchronizing wheel rotates and sets up outside sliding bottom, and is three be connected through the unloading hold-in range between the rotatory synchronizing wheel, the fixed rotating electrical machines that is provided with in sliding bottom one side, rotating electrical machines rotates the end and is connected with rotatory synchronizing wheel.

In one alternative: the mold transverse moving mechanism comprises a transverse moving module, a telescopic cylinder and a clamping cylinder, the transverse moving module is fixedly arranged on the floor type machine table, and the telescopic cylinder and the clamping cylinder are fixedly arranged at the upper end of the transverse moving module.

In one alternative: the mould direction slide rail mechanism includes that first direction supports sloping block, second direction and supports sloping block, third direction and support sloping block, first direction slide rail, second direction slide rail and third direction slide rail, first direction supports sloping block, second direction and supports sloping block and third direction and all fix the setting outside the console mode board, first direction slide rail, second direction slide rail and third direction slide rail are fixed mounting respectively and are supported sloping block, second direction and support sloping block and third direction and support the sloping block upper surface at first direction.

In one alternative: and a control box is arranged outside the floor type machine platform.

In one alternative: and the center positions of the feeding turntable mechanism and the discharging turntable mechanism are respectively provided with an empty die sensor and a full die sensor.

Compared with the prior art, the invention has the following beneficial effects:

accomodate the yoke through grinding the big face mould, vibration dish feed mechanism can be with the leading-in big face mould of grinding of yoke in proper order on, hold-in range unloading mechanism feeds the yoke down to grinding big face mould recess in, whole mould is filled with the yoke after, drives by sideslip mechanism and gets into unloading carousel mechanism, has realized the full-automatic material loading that the yoke ground the big face, reduces artifical intensity of labour, improves the efficiency of automation equipment production.

Drawings

Fig. 1 is a schematic structural view of an automatic feeding machine for a large-area magnetic yoke grinding surface.

Fig. 2 is an assembly schematic diagram of a magnetic yoke and a large-surface grinding die in the magnetic yoke large-surface grinding automatic feeding machine.

Fig. 3 is a schematic structural diagram of a feeding turntable mechanism in the automatic feeding machine for large-surface grinding of the magnetic yoke.

Fig. 4 is a schematic structural diagram of a vibrating disk feeding mechanism in the automatic feeding machine for the large surface of the magnetic yoke mill.

Fig. 5 is a schematic structural diagram of a synchronous belt blanking mechanism in the automatic large-surface magnet yoke grinding feeding machine.

Fig. 6 is a schematic structural view of a die traversing mechanism and a die guiding slide rail mechanism in the automatic feeding machine for large-surface grinding of the magnetic yoke.

Notations for reference numerals: 1-control box, 2-floor type machine table, 201-magnet yoke, 202-large surface grinding die, 203-magnet yoke lower baffle, 3-feeding turntable mechanism, 301-cam divider, 302-rotating disk, 303-large surface grinding die, 304-first turntable supporting inclined block, 305-second turntable supporting inclined block, 306-third turntable supporting inclined block, 307-first turntable sliding rail, 308-second turntable sliding rail, 309-third turntable sliding rail, 4-vibrating disk feeding mechanism, 401-vibrating disk mounting bracket, 402-vibrating disk, 403-direct vibrating mechanism, 404-material blocking cylinder, 405-counting sensor, 5-synchronous belt blanking mechanism, 501-mounting base, 502-guiding sliding rail, 503-sliding bottom plate, 504-rotating motor, 505-lifting cylinder, 506-rotating synchronizing wheel, 507-blanking synchronizing belt, 6-mould transverse moving mechanism, 601-transverse moving module, 602-telescopic cylinder, 603-clamping cylinder, 7-mould guide slide rail mechanism, 701-first guide support inclined block, 702-second guide support inclined block, 703-third guide support inclined block, 704-first guide slide rail, 705-second guide slide rail, 706-third guide slide rail, 8-empty mould inductor, 9-blanking turntable mechanism, 10-full mould inductor, 11-magnet yoke and 12-magnet yoke lower baffle.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

Specific implementations of the present invention are described in detail below with reference to specific embodiments.

As shown in fig. 1-5, an automatic feeding machine for a large-area magnet yoke grinder provided in an embodiment of the present invention includes a floor-type machine table 2, a feeding turntable mechanism 3, a vibration disc feeding mechanism 4, a synchronous belt blanking mechanism 5, a mold traversing mechanism 6, a mold guide slide rail mechanism 7, and a blanking turntable mechanism 9, wherein the feeding turntable mechanism 3 and the blanking turntable mechanism 9 are symmetrically disposed outside the floor-type machine table, the vibration disc feeding mechanism 4, the synchronous belt blanking mechanism 5, the mold traversing mechanism 6, and the mold guide slide rail mechanism 7 are disposed between the feeding turntable mechanism 3 and the blanking turntable mechanism 9, a large-area magnet yoke grinder 303 for placing a magnet yoke 11 is disposed outside the feeding turntable mechanism 3, and a plurality of grooves for placing a magnet yoke are disposed outside the large-area magnet grinder;

the die transverse moving mechanism 6 can move the large-surface grinding die 303 from the feeding turntable mechanism 3 to the die guide sliding rail mechanism 7, the vibrating disc feeding mechanism can sequentially guide the magnetic yoke 11 into the groove of the large-surface grinding die 303, and the synchronous belt blanking mechanism 5 drives the magnetic yoke 11 to blank so as to fill the whole large-surface grinding die 303;

vibration dish feed mechanism 4 includes vibration dish installing support 401, vibration dish 402, directly shakes mechanism 403, keeps off material cylinder 404 and count sensor 405, vibration dish 402 passes through the construction bolt and installs on vibration dish installing support 401, and whole installation is fixed on 2 big boards of console mode board again, vibration dish 402 front end is installed and is directly shaken mechanism 403, directly shake mechanism 403 discharge gate upper end and install and keep off material cylinder 404 and count sensor 405, directly shake mechanism 403 and can shake out the inside yoke 11 of vibration dish 402, and count sensor 405 can count the yoke 11 of unloading.

As shown in fig. 4, as a preferred embodiment of the present invention, the loading turntable mechanism 3 includes a cam divider 301, a rotating disc 302, a ground surface mold 303, a first turntable support inclined block 304, a second turntable support inclined block 305, a third turntable support inclined block 306, a first turntable slide rail 307, a second turntable slide rail 308, and a third turntable slide rail 309, the cam divider 301 is fixed on the floor stand 2 by a mounting bolt, the rotating disc 302 is mounted on the top of the cam divider 301, the first turntable support inclined block 304, the second turntable support inclined block 305, and the third turntable support inclined block 306 are mounted on the upper surface of the turntable disc 302 and divide the outer circumferential surface of the turntable disc 302 into six equal parts, the top ends of the first turntable support inclined block 304, the second turntable support inclined block 305, and the third turntable support inclined block 306 are respectively provided with a first turntable slide rail 307, a second turntable slide rail 308, and a third turntable slide rail 309, the sensor is arranged in the center of the cam divider 301 to sense whether a mold is in the working position of the turntable.

As shown in fig. 2, as a preferred embodiment of the present invention, the external structure of the blanking turntable mechanism 9 is the same as that of the feeding turntable mechanism 3, and the blanking turntable mechanism 9 is provided with a cam divider 301, a rotating disc 302, a first turntable support inclined block 304, a second turntable support inclined block 305, a third turntable support inclined block 306, a first turntable slide rail 307, a second turntable slide rail 308, and a third turntable slide rail 309, after the yokes 1 are filled with the ground surface molds 303 uniformly distributed on the outer circumferential surface of the feeding turntable mechanism 3, the ground surface molds 303 are moved onto the blanking turntable mechanism 9 for placement, the yokes 11 to be processed are sequentially placed on the outer surface of the ground surface molds 303, and a yoke lower baffle 12 is disposed on one side of the ground surface molds 303.

As shown in fig. 5, as a preferred embodiment of the present invention, the synchronous belt blanking mechanism 5 includes an installation base 501, a guide slide rail 502, a sliding bottom plate 503, a rotary motor 504, a lifting cylinder 505, a rotary synchronizing wheel 506 and a blanking synchronous belt 507, the installation base 501 is fixedly installed on the floor-standing machine 2 through an installation bolt, the guide slide rail 502 is installed on the installation base 501, the sliding bottom plate 503 is installed on a slide block at one side of the guide slide rail 502, the lifting cylinder 505 is installed on the installation base 501, a telescopic end of the lifting cylinder 505 is connected with the sliding bottom plate 503, so that the sliding bottom plate 503 can slide up and down relative to the installation base 501, the rotary synchronizing wheel 506 is rotatably installed outside the sliding bottom plate 503, the rotary motor 504, the rotary synchronizing wheel 506 and the blanking synchronous belt 507 are installed on the sliding bottom plate 503 and move up and down along with the sliding bottom plate 503, the rotating motor 504 rotates to drive the rotating synchronous wheel 506 and the blanking synchronous belt 507 to rotate together, and the blanking synchronous belt 507 drives the magnet yoke 11 on the large-surface grinding mold 303 to slide downwards to fill the groove outside the large-surface grinding mold 303.

As shown in fig. 6, as a preferred embodiment of the present invention, the mold traverse mechanism 6 includes a traverse module 601, a telescopic cylinder 602 and a clamp cylinder 603, the traverse module 601 is fixedly disposed on the floor-standing machine 2 through a mounting bolt, the telescopic cylinder 602 and the clamp cylinder 603 are both fixedly disposed at an upper end of the traverse module 601, and the telescopic cylinder 602 and the clamp cylinder 603 are fixed at an upper end of the traverse module 601 through a connecting plate and a mounting bolt and move together with the traverse module 601.

As shown in fig. 6, as a preferred embodiment of the present invention, the mold guide slide rail mechanism 7 includes a first guide support inclined block 701, a second guide support inclined block 702, a third guide support inclined block 703, a first guide slide rail 704, a second guide slide rail 705 and a third guide slide rail 706, the first guide support inclined block 701, the second guide support inclined block 702 and the third guide support inclined block 703 are all fixedly disposed outside the floor type machine base 2, the first guide slide rail 704, the second guide slide rail 705 and the third guide slide rail 706 are respectively fixedly mounted on the upper surfaces of the first guide support inclined block 701, the second guide support inclined block 702 and the third guide support inclined block 703, and the whole functions as a support and a slide guide

As shown in fig. 1, as a preferred embodiment of the present invention, a control box 1 is provided outside the floor-type machine 2.

As shown in fig. 1, as a preferred embodiment of the present invention, an empty mold sensor 8 and a full mold sensor 10 are respectively installed at the center positions of the feeding turntable mechanism 3 and the discharging turntable mechanism 9.

The working principle of the invention is as follows: when the large-surface grinding die is used, an empty large-surface grinding die 303 is manually placed on the feeding turntable mechanism 3 and is fully filled with six discs at one time, when the empty die sensor 8 senses that a die is arranged at a working station of the turntable, the die traversing mechanism 6 moves towards the turntable to clamp the large-surface grinding die 303, and the large-surface grinding die 303 is moved to the die guide sliding rail mechanism 7 from the feeding turntable mechanism 3; the groove on the large-surface grinding mold 303 is aligned with the discharging groove of the vibration disk 402, the vibration disk material blocking cylinder 404 is opened, the magnet yoke 11 enters the groove of the large-surface grinding mold 303 by the power of the vibration disk 402 and the direct vibration mechanism 403, meanwhile, the motor inside the synchronous belt blanking mechanism 5 rotates to drive the blanking synchronous belt 507 to rotate, the blanking synchronous belt 507 is in contact with the magnet yoke 11 and drives the magnet yoke 11 to slide downwards, the magnet yoke 11 sequentially slides downwards and fills the groove of the whole large-surface grinding mold 303, the counting sensor 405 counts, when the number is reached, the vibration disk material blocking cylinder 404 presses downwards, the magnet yoke 11 stops blanking, the mold transverse moving mechanism 6 drives the large-surface grinding mold 303 to move, the grooves which are not blanked are aligned with the discharging groove of the vibration disk 402, and the magnet yoke 11 continues to blank until the whole mold is filled with the magnet yoke 11; the mold filled with the magnet yoke 11 is driven by the mold traversing mechanism 6 to continuously move forward, enters the blanking turntable mechanism 9, and is manually taken down and transferred to the next procedure when the blanking turntable mechanism 9 is filled with the mold.

The above description is only for the specific embodiments of the present disclosure, but the scope of the present disclosure is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present disclosure, and all the changes or substitutions should be covered within the scope of the present disclosure. Therefore, the protection scope of the present disclosure shall be subject to the protection scope of the claims.