Rock wool fiber-forming centrifugal machine
阅读说明:本技术 一种岩棉成纤离心机 (Rock wool fiber-forming centrifugal machine ) 是由 曹磊 潘建橹 于 2019-11-04 设计创作,主要内容包括:本发明公开了一种岩棉成纤离心机,包括机架,设置于机架上的多根离心辊组件,围绕设置的离心辊组件设置的分体式喷胶环,以及为离心辊组件以及分体式喷胶环供胶的供胶机构;所述离心辊组件包括电机、联轴器、连接管和辊体;所述电机的输出轴为贯穿电机两端的空心轴;所述电机的输出轴通过联轴器与辊体固定连接;所述连接管位于联轴器内部,连接管的两端分别与电机的输出轴以及辊体连接;所述辊体内设有连通连接管的喷胶管;所述电机的输出轴、连接管以及辊体内的喷胶管构成离心辊组件的胶水通道。本发明从根本上解决了原来皮带传动占用空间大、易打滑的缺陷,缩减了岩棉成纤离心机的体积,提高了岩棉的产量。(The invention discloses a rock wool fiber forming centrifugal machine which comprises a rack, a plurality of centrifugal roller assemblies arranged on the rack, split type glue spraying rings arranged around the centrifugal roller assemblies, and a glue supply mechanism for supplying glue to the centrifugal roller assemblies and the split type glue spraying rings; the centrifugal roller assembly comprises a motor, a coupler, a connecting pipe and a roller body; the output shaft of the motor is a hollow shaft penetrating through two ends of the motor; an output shaft of the motor is fixedly connected with the roller body through a coupler; the connecting pipe is positioned in the coupler, and two ends of the connecting pipe are respectively connected with the output shaft of the motor and the roller body; a glue spraying pipe communicated with the connecting pipe is arranged in the roller body; an output shaft of the motor, the connecting pipe and the glue spraying pipe in the roller body form a glue channel of the centrifugal roller assembly. The invention fundamentally overcomes the defects of large occupied space and easy slipping of the original belt transmission, reduces the volume of the rock wool fiber-forming centrifugal machine and improves the yield of rock wool.)
1. A rock wool fiberizing centrifuge which is characterized in that: the glue spraying machine comprises a rack (1), a plurality of centrifugal roller assemblies (2) arranged on the rack (1), split type glue spraying rings (3) arranged around the centrifugal roller assemblies (2) and a glue supplying mechanism for supplying glue to the centrifugal roller assemblies (2) and the split type glue spraying rings; the centrifugal roller assembly (2) comprises a motor (21), a coupler (22), a connecting pipe (23) and a roller body (24); an output shaft (211) of the motor (21) is a hollow shaft penetrating through two ends of the motor (21); an output shaft (211) of the motor (21) is fixedly connected with the roller body (24) through a coupler (22); the connecting pipe (23) is positioned inside the coupler (22), and two ends of the connecting pipe (23) are respectively connected with the output shaft (211) of the motor (21) and the roller body (4); a rubber spray pipe (25) communicated with the connecting pipe (23) is arranged in the roller body (24); an output shaft (211) of the motor (21), the connecting pipe (23) and the glue spraying pipe in the roller body (24) form a glue channel of the centrifugal roller assembly (2).
2. The rock wool fiberizing centrifuge of claim 1, wherein: the shaft coupling (22) comprises a first shaft sleeve (221), a second shaft sleeve (222) and a third shaft sleeve (223) which are fixedly connected in sequence through bolts, the first shaft sleeve (221) is fixedly connected with the motor output shaft (21), and the third shaft sleeve (223) is fixedly connected with the roller body (24).
3. The rock wool fiberizing centrifuge of claim 2, wherein: the first shaft sleeve (221) and the third shaft sleeve (223) are respectively sleeved on the output shaft (211) of the motor (21) and the roller body (24); the side surface of the first shaft sleeve (221) is fixedly connected with an output shaft (211) of the motor (21) through a screw; a diaphragm (224) is arranged between the first shaft sleeve (221) and the second shaft sleeve (222), and a central hole for the connecting pipe (23) to pass through and a positioning hole for the bolt to pass through are formed in the diaphragm (224); a gap is formed between the inner wall of the third shaft sleeve (223) and the outer wall of the roller body (24), and an expansion device (225) is arranged in the gap.
4. The rock wool fiberizing centrifuge of claim 2, wherein: the first shaft sleeve (221) and the third shaft sleeve (223) are respectively sleeved on the output shaft (211) of the motor (21) and the roller body (24); the side surfaces of the first shaft sleeve (221) and the third shaft sleeve (223) are respectively fixedly connected with an output shaft (211) of the motor (21) and the roller body (24) through screws; diaphragms (224) are arranged between the first shaft sleeve (221) and the second shaft sleeve (222) and between the second shaft sleeve (222) and the third shaft sleeve (223).
5. The rock wool fiberizing centrifuge of claim 1, wherein: the roller body (24) comprises a roller head (241), a rotating shaft (242), a rotating shaft shell (243) and at least one cooling pipe (244) arranged on the outer surface of the rotating shaft shell (243); a cooling cavity (2411) is arranged in the roller head (241), and a plurality of water outlets (2412) communicated with the cooling cavity (2411) are arranged on the front end surface of the roller head (241); the roller head (241) is sleeved and fixed at the front end part of the rotating shaft (242); the glue spraying pipe (25) is arranged in the rotating shaft (242); the rotating shaft shell (243) is sleeved on the rotating shaft (242), and the rotating shaft shell (243) is connected with the rotating shaft (242) through a bearing; the cooling pipe (244) is communicated with a cooling cavity (2411) in the roller head (241).
6. The rock wool fiberizing centrifuge of claim 5, wherein: the rear end face of the roller head (241) is provided with an annular notch (2413) communicated with the cooling cavity (2411); the outlet of the cooling tube (244) is disposed within the annular slot (2413).
7. The rock wool fiberizing centrifuge of claim 6, wherein: the annular notch (2413) of the roller head (241) is communicated with the cooling cavity (2411) through a plurality of inclined through holes (2414); one end of the inclined through hole (2414) communicated with the annular notch (2413) is closer to the center of the roller head (241) relative to one end communicated with the cooling cavity (2411).
8. The rock wool fiberizing centrifuge of claim 1, wherein: the split glue spraying ring (3) comprises a plurality of glue spraying heads (31), a glue passing pipe (32) and a gas passing pipe (33); a glue channel (311) and an air channel (312) which are mutually independent are arranged in the glue spraying head (31); the front end face of the glue spraying head (31) is provided with a glue spraying opening (313) and a plurality of air nozzles (314) arranged around the glue spraying opening (313); the glue spraying head (31) is also provided with at least one glue through hole (315) and at least one vent hole (316); the glue through hole (315), the glue channel (311) and the glue spraying port (313) are communicated in sequence; the vent hole (316), the gas channel (312) and the gas spraying port (314) are communicated in sequence; the glue through holes (315) of the glue spraying heads (31) are sequentially communicated through the glue through pipes (32), and the vent holes (316) of the glue spraying heads (31) are sequentially communicated through the vent pipes (33).
9. The rock wool fiberizing centrifuge of claim 8, wherein: a nozzle (317) is fixed on the front end surface of the glue spraying head (31); the nozzle (317) is provided with a glue spraying hole (318) and a plurality of air injection holes (319) arranged around the glue spraying hole (318); the glue spraying hole (318) is communicated with the glue spraying opening (313); the front end surface of the glue spraying head (31) is provided with an annular groove communicated with a plurality of air nozzles (314); the plurality of gas injection holes (319) are in communication with the annular groove; the outlet direction of the air injection hole (319) inclines towards the central axis direction of the glue injection hole (318).
10. The rock wool fiberizing centrifuge of claim 8, wherein: the air delivery pipe (32) and the air delivery pipe (33) are sampling hoses.
Technical Field
The invention relates to a rock wool fiber-forming centrifugal machine.
Background
The rock wool fiberizing centrifuge is the core equipment on the rock wool production line for producing rock wool, and is an important factor for determining the yield and quality of rock wool. Because rock wool fiber-forming centrifuge's roll body need advance gluey, consequently current centrifugation fiber-forming machine all adopts the belt as transmission, every centrifugation roller respectively passes through the belt by a motor and drives the rotation, because the motor sets up in the side of centrifugation roller, consequently, not only make centrifuge bulky, hoist and mount and overhaul inconvenient, and when the rotational speed improved, many belts easily skidded, the further improvement of centrifugal roller rotational speed has been restricted, and then the output of rock wool has been restricted, and adopt many belt transmissions still to make the centrifugal shaft atress uneven, cause the centrifugal shaft vibration, shorten equipment life, influence normal production.
In addition, the rock wool fiberizing centrifuge's the roll body outside need install spout gluey ring, and current spout gluey ring formula structure as an organic whole, spout and set up a plurality of shower nozzles on the gluey ring. Because rock wool fiber-forming centrifuge roll body size diverse just so leads to every size roll body all to be equipped with the gluey ring of spouting of corresponding model, and the installation is also inconvenient, when spouting gluey ring and go up a shower nozzle damage, then need change whole gluey ring of spouting, and production and maintenance cost are too high.
Disclosure of Invention
The invention aims to provide a rock wool fiber-forming centrifugal machine which is small in size, high in yield, convenient to install and low in cost.
The technical scheme for realizing the purpose of the invention is as follows: a rock wool fiber forming centrifuge comprises a frame, a plurality of centrifugal roller assemblies arranged on the frame, split type glue spraying rings arranged around the arranged centrifugal roller assemblies, and a glue supply mechanism for supplying glue to the centrifugal roller assemblies and the split type glue spraying rings; the centrifugal roller assembly comprises a motor, a coupler, a connecting pipe and a roller body; the output shaft of the motor is a hollow shaft penetrating through two ends of the motor; an output shaft of the motor is fixedly connected with the roller body through a coupler; the connecting pipe is positioned in the coupler, and two ends of the connecting pipe are respectively connected with the output shaft of the motor and the roller body; a glue spraying pipe communicated with the connecting pipe is arranged in the roller body; an output shaft of the motor, the connecting pipe and the glue spraying pipe in the roller body form a glue channel of the centrifugal roller assembly.
Furthermore, one end of the connecting pipe is inserted into an output shaft of the motor, and the other end of the connecting pipe is inserted into the roller body; the outer peripheral surfaces of the two ends of the connecting pipe are respectively provided with a step, and the two steps are respectively abutted against the end surface of the output shaft of the motor and the end surface of the roller body.
Furthermore, sealing rings are arranged between the connecting pipe and the output shaft of the motor and between the connecting pipe and the roller body.
Further, the shaft coupling includes first axle sleeve, second axle sleeve and the third axle sleeve through bolt fixed connection in proper order, first axle sleeve and motor output shaft fixed connection, third axle sleeve and roll body fixed connection.
Further, the first shaft sleeve and the third shaft sleeve are respectively sleeved on the output shaft of the motor and the roller body; the side surface of the first shaft sleeve is fixedly connected with an output shaft of the motor through a screw; a diaphragm is arranged between the first shaft sleeve and the second shaft sleeve, and a central hole for a connecting pipe to pass through and a positioning hole for a bolt to pass through are formed in the diaphragm; and a gap is formed between the inner wall of the third shaft sleeve and the outer wall of the roller body, and an expansion device is arranged in the gap. And the end surfaces of the second shaft sleeve and the third shaft sleeve which are connected are provided with positioning steps which are matched with each other.
Or the first shaft sleeve and the third shaft sleeve are respectively sleeved on the output shaft of the motor and the roller body; the side surfaces of the first shaft sleeve and the third shaft sleeve are respectively fixedly connected with an output shaft of the motor and the roller body through screws; and diaphragms are arranged between the first shaft sleeve and the second shaft sleeve and between the second shaft sleeve and the third shaft sleeve.
Further, the roller body comprises a roller head, a rotating shaft shell and at least one cooling pipe arranged on the outer surface of the rotating shaft shell; a cooling cavity is arranged in the roller head, and a plurality of water outlets communicated with the cooling cavity are formed in the front end surface of the roller head; the roller head is sleeved and fixed at the front end part of the rotating shaft; the glue spraying pipe is arranged in the rotating shaft; the rotating shaft shell is sleeved on the rotating shaft, and the rotating shaft shell is connected with the rotating shaft through a bearing; the cooling pipe is communicated with a cooling cavity in the roller head.
Furthermore, an annular notch communicated with the cooling cavity is formed in the rear end face of the roller head; and the outlet of the cooling pipe is arranged in the annular notch.
Further, the annular notch of the roller head is communicated with the cooling cavity through a plurality of inclined through holes; and one end of the oblique through hole communicated with the annular notch is closer to the center of the roller head relative to one end communicated with the cooling cavity.
Furthermore, the split glue spraying ring comprises a plurality of glue spraying heads, a glue passing pipe and a gas passing pipe; a glue channel and a gas channel which are mutually independent are arranged in the glue spraying head; the front end surface of the glue spraying head is provided with a glue spraying opening and a plurality of air nozzles arranged around the glue spraying opening; the glue spraying head is also provided with at least one glue through hole and at least one vent hole; the glue through hole, the glue channel and the glue spraying opening are communicated in sequence; the vent hole, the gas channel and the gas jet are communicated in sequence; the glue through holes of the glue spraying heads are sequentially communicated through the glue through pipes, and the air through holes of the glue spraying heads are sequentially communicated through the air through pipes.
Further, the air channel is arranged around the glue channel.
Furthermore, the glue through hole is formed in the rear portion of the glue spraying head, and the vent hole is formed in the middle of the glue spraying head.
Furthermore, a nozzle is fixed on the front end face of the glue spraying head; the nozzle is provided with a glue spraying hole and a plurality of air injection holes arranged around the glue spraying hole; the glue spraying hole is communicated with the glue spraying opening; the front end surface of the glue spraying head is provided with an annular groove communicated with a plurality of air nozzles; the plurality of gas injection holes are communicated with the annular groove; the outlet direction of the air injection hole inclines towards the direction of the central axis of the glue injection hole.
Further, the hose and the vent pipe are sampling hoses.
By adopting the technical scheme, the invention has the following beneficial effects: (1) the output shaft of the motor is a hollow shaft penetrating through two ends of the motor, so that glue can be fed from the output shaft of the motor, smooth glue feeding is ensured by arranging the coupler and the connecting pipe, and the direct drive of the motor on the roller body is realized, so that the defects of large occupied space and easiness in slipping of the original belt transmission are fundamentally overcome, the size of the rock wool fiber-forming centrifugal machine is reduced, the stable operation of equipment is ensured, the operation and the maintenance are convenient, and the yield of rock wool is improved.
(2) The sealing rings are arranged, so that the sealing performance between the connecting pipe and the output shaft of the motor and between the connecting pipe and the roller body is improved, and glue leakage is prevented.
(3) The coupling comprises the first shaft sleeve, the second shaft sleeve and the third shaft sleeve which are fixedly connected in sequence through bolts, and the coupling is very convenient to connect, dismount and mount.
(4) According to the invention, the diaphragm is arranged between the shaft sleeves, so that very large torque can be transmitted, the running stability and the service life of the centrifugal machine are ensured, and the yield of rock wool can be greatly improved.
(5) The end surfaces of the coupling, which are connected with the second shaft sleeve and the third shaft sleeve, are provided with the mutually matched positioning steps, so that the assembly efficiency is improved.
(6) The limiting step capable of limiting the third shaft sleeve is arranged on the outer peripheral surface of the roller body, so that connection is more stable.
(7) The cooling pipe is arranged outside the rotating shaft shell, so that the cooling pipe can be prevented from occupying the inner space of the rotating shaft shell, the introduction amount of cooling liquid can be increased, the cooling effect is improved, and the product quality is further improved; meanwhile, the cooling pipe does not rotate along with the rotating shaft after being arranged, so that the structure of the water inlet of the cooling pipe is not easy to damage, a special sealing design is not needed, and the maintenance cost is effectively reduced.
(8) The back end face of the roller head is provided with the annular notch communicated with the cooling cavity, so that the cooling pipe is conveniently communicated with the cooling cavity in the roller head.
(9) The annular notch of the roller head is communicated with the cooling cavity through the plurality of inclined through holes, so that cooling liquid conveniently enters the cooling cavity of the roller head through centrifugal force when the roller head rotates.
(10) The split glue spraying ring sampling and ventilating pipe and the ventilating pipe are connected with the plurality of glue spraying heads, and the integral structure of the traditional glue spraying ring is changed, so that the split glue spraying ring sampling and ventilating pipe can be adapted to roller bodies with different sizes, is convenient to install, and greatly reduces the production and maintenance cost.
(11) The front end face of the glue spraying head is fixed with the nozzle, and the outlet direction of the gas orifice of the nozzle inclines towards the central axis direction of the glue spraying hole, so that the glue can be better blown away by gas.
(12) The rubber tube and the vent tube of the split type glue spraying ring provided by the invention are both sampling hoses, so that pipelines are conveniently arranged.
Drawings
In order that the present disclosure may be more readily and clearly understood, reference is now made to the following detailed description of the present disclosure taken in conjunction with the accompanying drawings, in which
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural diagram of a connection position of a motor and a roller body of the centrifugal roller assembly in embodiment 1 of the present invention.
Fig. 3 is a schematic view of the structure of the roller body of the centrifugal roller assembly of the present invention.
Fig. 4 is a schematic structural diagram of the split glue spraying ring of the invention.
Fig. 5 is a schematic structural view of a glue spraying head of the split glue spraying ring of the invention.
Fig. 6 is a schematic structural diagram of a connection position of a motor and a roller body of the centrifugal roller assembly in embodiment 2 of the present invention.
The reference numbers in the drawings are:
a frame 1;
the centrifugal roller assembly 2, the motor 21, the
the split
Detailed Description
(example 1)
Referring to fig. 1, the rock wool fiberizing centrifuge of the embodiment includes a frame 1, a plurality of centrifugal roller assemblies 2 disposed on the frame 1, a split type
Referring to fig. 2 and 3, the centrifugal roller assembly 2 includes a motor 21, a
The
The
A
Referring to fig. 3, the roller body 24 includes a
The
A
The
The rear end face of the
Every roll body of the rock wool fiber-forming centrifugal machine needs to be filled with cooling liquid for cooling the roll head so as to avoid overheating of the roll head. However, in the prior art, the cooling pipe is basically arranged inside the roller body, and the rubber spray pipe is arranged in the cooling pipe, so that the introduction amount of cooling liquid is limited, the cooling effect of the roller head is restricted, and the quality of a produced product is influenced finally. In addition, the cooling pipe is arranged inside the roller body, and when the roller body rotates at a high speed, the cooling pipe also rotates at a high speed, so that the water inlet of the cooling pipe is very difficult to seal, the sealing structure is very easy to damage, and the maintenance cost is very high. The
Referring to fig. 4 and 5, the split
The
The
(example 2)
Referring to fig. 6, this embodiment is substantially the same as embodiment 2 except that: the
The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are only exemplary embodiments of the present invention, and are not intended to limit the present invention, and any modifications, equivalents, improvements and the like made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
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