阅读说明：本技术 一种菌筐卸车机 (Fungus basket unloader ) 是由 罗连富 于 2019-11-22 设计创作，主要内容包括：一种菌筐卸车机,包括升降机和卸车机,升降机和卸车机相对放置,灭菌车放置于升降机Ⅰ和卸车机Ⅱ之间。本发明的菌筐卸车机,通过升降机与卸车机的配合,实现了养菌架上菌筐的自动卸架和传送,大大提高了生产效率,并且避免了人工搬运造成的微孔污染问题。(The utility model provides a fungus basket unloader, includes lift and unloader, and lift and unloader are placed relatively, and the sterilization car is placed between lift I and unloader II. According to the fungus basket unloader, the automatic unloading and conveying of fungus baskets on the fungus culturing rack are realized through the matching of the lifter and the unloader, the production efficiency is greatly improved, and the problem of micropore pollution caused by manual carrying is avoided.)

1. The utility model provides a fungus basket unloader which characterized in that: the device comprises a lifter (I) and a car unloader (II), wherein the lifter (I) and the car unloader (II) are oppositely arranged, and a sterilization car (32) is arranged between the lifter (I) and the car unloader (II); a lifting motor (1) is installed on the upper portion of a frame body (8) of the lifting machine (I), a transmission shaft (38) is transversely installed on the upper portion of the frame body (8), a motor gear (2) is installed on an output shaft of the lifting motor (1), and a motor driven gear (3) is installed on the transmission shaft (38) and corresponds to the motor gear (2); two chain driving gears (4) are symmetrically installed on a transmission shaft (38), two chain driven gears (23) are installed at the bottom of a frame body (8) and correspond to the two chain driving gears (4) on the transmission shaft (38), a chain (9) is installed between the corresponding chain driving gear (4) and the corresponding chain driven gear (23), the two chains (9) are connected to the rear side of a lifting frame (19), a horizontal front side lifting frame (45) is arranged on the front side of the lifting frame (19), a roller way machine (21) is installed on the upper portion of the front side lifting frame (45), the roller way machine (21) is connected with a roller way motor (43), and a roller way of the roller way machine (21) is vertically placed with the; a transverse push rod baffle (29) is mounted on a cross beam in the middle of the front side of each layer of the unloading frame body (31) of the unloading machine (II), the front part of a push rod cylinder (28) is mounted in the middle of the push rod baffle (29), a cylinder rod of the push rod cylinder (28) penetrates through the push rod baffle (29) to be mounted, and the front end of the push rod cylinder (28) is connected with a push rod (20).

2. The fungus basket unloader of claim 1, wherein: the vertical support body front side in both sides of support body (8) is equipped with linear guide (15) respectively, and linear bearing base plate (18) are installed respectively to crane (19) rear side both ends, and linear bearing (17) are installed on linear bearing base plate (18) through linear bearing connecting screw (16), and linear bearing (17) slidable mounting is on linear guide (15).

3. The fungus basket unloader of claim 1, wherein: two pairs of connecting base blocks (14) are symmetrically installed at the upper part and the lower part of a cross beam at the upper part of the lifting frame (19) and corresponding to each chain (9), the two ends of each chain (9) are fixed on the two connecting base blocks (14) at the same side respectively, chain connecting screws (12) are vertically installed on the connecting base blocks (14), the end parts of the chains (9) are connected with the chain connecting screws (12) through chain connecting pin shafts (11), and the chain connecting screws (12) are fixed on the connecting base blocks (14) through connecting screw caps (13).

4. The fungus basket unloader of claim 1, wherein: the lifting frame (19) is positioned at the front side of the frame at one end of the feeding basket and is provided with a basket position sensing device (34), the lifting frame (19) is positioned at the front side of the opposite end of the feeding basket and is provided with an original point sensing device (41), and an interlayer sensing device (35) is arranged on the outer side of the roller machine (21).

5. The bacteria packing machine of claim 1, wherein: an upper limiting normally closed switch (25) and an upper limiting induction device (26) are installed on the upper portion of the vertical frame body on one side of the frame body (8), and a lower limiting normally closed switch (36) and a lower limiting induction device (37) are installed on the lower portion of the vertical frame body.

6. The bacteria packing machine of claim 1, wherein: two ends of the transmission shaft (38) are fixed on the upper part of the frame body (8) through a transmission bearing (6) and a bearing seat (5); the lifting motor (1) is arranged on the upper part of the frame body (8) through a motor base plate (7); the chain driven gear (23) is arranged at the bottom of the frame body (8) through a chain driven wheel supporting plate (22).

7. The fungus basket unloader of claim 1, wherein: two push rod guide rods (27) are symmetrically arranged on two sides of a push rod cylinder (28) on the push rod baffle plate (29), the push rod guide rods (27) are arranged on the push rod baffle plate (29) through guide rod shaft sleeves (44), the front ends of the push rod guide rods (27) are connected with push rods (20), and the rear end of the push rod cylinder (28) is fixed on a rear cross beam of an unloading frame body (31).

Technical Field

The invention relates to the technical field of edible mushroom production equipment.

Background

In the domestic fungus package production flow, the fungus package after the sterilization need be sent into inoculation room and inoculate, need lift the fungus package off from the sterilization car at this in-process, moves into inoculation room, and traditional transport is shifted and is all realized through the manual work, and conveying efficiency is low to it easily goes out the micropore and causes the pollution to carry the fungus package many times.

Disclosure of Invention

In order to solve the problems existing in the traditional manual unloading process after sterilization, the invention provides a bacteria basket unloading machine for unloading bacteria baskets from a bacteria culture rack.

The technical scheme adopted by the invention for realizing the purpose is as follows: a fungus basket unloading machine comprises a lifter I and an unloading machine II, wherein the lifter I and the unloading machine II are oppositely arranged, and a sterilization vehicle 32 is arranged between the lifter I and the unloading machine II; a lifting motor 1 is installed on the upper portion of a frame body 8 of the lifting machine I, a transmission shaft 38 is transversely installed on the upper portion of the frame body 8, a motor gear 2 is installed on an output shaft of the lifting motor 1, and a motor driven gear 3 is installed on the transmission shaft 38 and corresponds to the motor gear 2; two chain driving gears 4 are symmetrically installed on the transmission shaft 38, two chain driven gears 23 are installed at the bottom of the frame body 8 and correspond to the two chain driving gears 4 on the transmission shaft 38, a chain 9 is installed between the corresponding chain driving gear 4 and the chain driven gear 23, the rear side of the lifting frame 19 is connected with the two chains 9, the front side of the lifting frame 19 is a horizontal front side lifting frame 45, a roller way machine 21 is installed at the upper part of the front side lifting frame 45, the roller way machine 21 is connected with a roller way motor 43, and a roller way of the roller way machine 21 is vertically placed with the lifting; a transverse push rod baffle plate 29 is mounted on a cross beam in the middle of the front side of each layer of the unloading frame body 31 of the unloading machine II, the front part of a push rod cylinder 28 is mounted in the middle of the push rod baffle plate 29, a cylinder rod of the push rod cylinder 28 penetrates through the push rod baffle plate 29 to be mounted, and the front end of the push rod cylinder 28 is connected with a push rod 20.

Linear guide rails 15 are respectively arranged on the front sides of the two vertical frame bodies on the two sides of the frame body 8, linear bearing base plates 18 are respectively installed at the two ends of the rear side of the lifting frame 19, the linear bearings 17 are installed on the linear bearing base plates 18 through linear bearing connecting screws 16, and the linear bearings 17 are installed on the linear guide rails 15 in a sliding mode.

Two pairs of connecting base blocks 14 are symmetrically arranged on the upper portion and the lower portion of the cross beam of the upper portion of the lifting frame 19, corresponding to each chain 9, in an up-and-down mode, two ends of each chain 9 are fixed to the two connecting base blocks 14 on the same side respectively, chain connecting screws 12 are vertically arranged on the connecting base blocks 14, the end portions of the chains 9 are connected with the chain connecting screws 12 through chain connecting pin shafts 11, and the chain connecting screws 12 are fixed to the connecting base blocks 14 through connecting nuts 13.

A basket position sensing device 34 is arranged on the front side of the frame, located at one end of the inlet basket, of the lifting frame 19, an original point sensing device 41 is arranged on the front side, located at the opposite end of the inlet basket, of the lifting frame 19, and an interlayer sensing device 35 is arranged on the outer side of the roller machine 21.

An upper limit normally closed switch 25 and an upper limit sensing device 26 are installed on the upper portion of the vertical frame body on one side of the frame body 8, and a lower limit normally closed switch 36 and a lower limit sensing device 37 are installed on the lower portion of the vertical frame body.

Two ends of the transmission shaft 38 are fixed on the upper part of the frame body 8 through the transmission bearing 6 and the bearing block 5; the lifting motor 1 is arranged on the upper part of the frame body 8 through the motor base plate 7; the chain driven gear 23 is mounted to the bottom of the frame body 8 through a chain driven gear support plate 22.

Two push rod guide rods 27 are symmetrically arranged on the push rod baffle 29 and positioned on two sides of the push rod cylinder 28, the push rod guide rods 27 are arranged on the push rod baffle 29 through guide rod shaft sleeves 44, the front end of each push rod guide rod 27 is connected with a push rod 20, and the rear end of the push rod cylinder 28 is fixed on a cross beam on the rear side of the unloading frame body 31.

According to the fungus basket unloader, the automatic unloading and conveying of fungus baskets on the fungus culturing rack are realized through the matching of the lifter and the unloader, the production efficiency is greatly improved, and the problem of micropore pollution caused by manual carrying is avoided.

Drawings

FIG. 1 is a main view of the present invention.

FIG. 2 is a top view of the bacteria basket unloading machine.

Fig. 3 is a main view structural diagram of the elevator.

Fig. 4 is an enlarged structural view of a portion a in fig. 3.

Fig. 5 is a view showing an installation structure of an elevator chain and a connection base block.

Fig. 6 is an enlarged structural view of a portion B of the elevator of fig. 1.

Fig. 7 is a top view structural view of the elevator.

Fig. 8 is a left side view structural diagram of the unloader.

Fig. 9 is a front view structural view of the unloader.

Fig. 10 is a top view of the truck body with the push rod in the initial position.

Fig. 11 is a top view structural view of the unloader frame body in a push-rod push-on state.

FIG. 12 is a schematic view of the in-place state of the sterilization cart of the bacteria basket unloading machine.

FIG. 13 is a schematic view of the unloading and propelling state of the bacteria basket unloading machine.

FIG. 14 is a schematic diagram of the unloading position of the bacteria basket unloading machine.

In the figure: 1. a lifting motor, 2, a motor gear, 3, a motor driven gear, 4, a chain driving gear, 5, a bearing seat, 6, a transmission bearing, 7, a motor base plate, 8, a frame body, 9, a chain, 10, a control box, 11, a chain connecting pin shaft, 12, a chain connecting screw, 13, a connecting nut, 14, a connecting base block, 15, a linear guide rail, 16, a linear bearing connecting screw, 17, a linear bearing, 18, a linear bearing base plate, 19, a lifting frame, 20, a push rod, 21, a roller machine, 22, a chain driven wheel supporting plate, 23, a chain driven wheel, 24, a base cushion plate, 25, an upper limit normally closed switch, 26, an upper limit induction device, 27, a push rod guide rod, 28, a push rod cylinder, 29, a baffle plate, 30, a transmission chain, 31, a unloading frame body, 32, a sterilization vehicle, 34, a basket position induction device, 35 and an interlayer induction device, 36. the device comprises a lower limit normally closed switch, 37, a lower limit sensing device, 38, a transmission shaft, 39, a limit block, 40, a bacteria basket, 41, an original point sensing device, 43, a roller way motor, 44, a guide rod shaft sleeve, 45, a front lifting frame, 46, an external lifting transmission machine, 47, a bacteria basket counting correlation photoelectric combined sensor receiving end, 48, a bacteria basket counting correlation photoelectric combined sensor transmitting end, 49 and a roller way motor substrate.

Detailed Description

The structure of the bacteria basket unloading machine is shown in figures 1 and 2 and comprises a lifter I and an unloading machine II, wherein the lifter I and the unloading machine II are oppositely arranged, and a sterilization vehicle 32 is arranged between the lifter I and the unloading machine II and is used for positioning the sterilization vehicle 32 through a ground limiting block 39.

The structure of the elevator I is shown in figures 3-7, an elevator motor 1 is mounted on the upper portion of a frame body 8 through a motor substrate 7, a transmission shaft 38 is transversely mounted on the upper portion of the frame body 8 and located on the front side of the elevator motor 1, two ends of the transmission shaft 38 are fixed on the upper portion of the frame body 8 through a transmission bearing 6 and a bearing seat 5, a motor gear 2 is mounted on an output shaft of the elevator motor 1, a motor driven gear 3 is mounted on the transmission shaft 38 and corresponds to the motor gear 2, and the motor gear 2 and the motor driven gear 3 are connected through a transmission; two chain driving gears 4 are symmetrically installed on the transmission shaft 38, two chain driven gears 23 are installed at the bottom of the frame body 8 and correspond to the two chain driving gears 4 on the transmission shaft 38, the chain driven gears 23 are installed at the bottom of the frame body 8 through chain driven gear supporting plates 22, and chains 9 are installed between the corresponding chain driving gears 4 and the chain driven gears 23; linear guide rails 15 are respectively arranged on the front sides of the two vertical frame bodies on the two sides of the frame body 8, linear bearing base plates 18 are respectively installed at the two ends of the rear side of the lifting frame 19, linear bearings 17 are installed on the linear bearing base plates 18 through linear bearing connecting screws 16, and the linear bearings 17 are installed on the linear guide rails 15 in a sliding mode. Two chains 9 are connected to 19 rear sides of crane, 19 upper portion crossbeams of crane are from top to bottom installed two pairs of connection base blocks 14 with every chain 9 department of correspondence respectively, as shown in fig. 4, the both ends of every chain 9 are fixed in respectively on two upper and lower connection base blocks 14 of homonymy, connect vertical installation chain connecting screw 12 on the base block 14, 9 tip of chain passes through chain connecting pin 11 and connects chain connecting screw 12, chain connecting screw 12 is fixed in on connecting base block 14 through connecting nut 13, elevator motor 1 passes through motor gear 2, motor driven gear 3 drives the rotation of chain driving gear 4, thereby it is rotatory between chain driving gear 4 and chain driven gear 23 to drive chain 9, thereby the lift of crane 19 has been realized.

The roller way machine 21 is installed on the upper portion of the front side lifting frame 45 of the lifting frame 19, the roller way motor 43 is installed on the lifting frame 19 through the roller way motor base plate 49, the roller way motor 43 is connected with a roller way shaft gear of the roller way machine 21 through a transmission chain, a roller way of the roller way machine 21 is vertically placed with the lifting frame 19, the roller way machine 21 synchronously lifts along with the lifting frame 19, and the bacteria basket 40 unloaded from the sterilizing frame 32 is conveyed.

Crane 19 is located the frame front side installation basket position induction system 34 of advancing basket one end, crane 19 is located and advances the relative one end front side of basket and be equipped with initial point induction system 41, induction system 35 between the installation layer on the support body in the roller machine 21 outside, roller machine 21 goes out basket one end and connects outside lift transmitter 46, the portion is equipped with fungus basket count correlation photoelectric combination sensor receiving terminal 47 and fungus basket count correlation photoelectric combination sensor transmitting terminal 48 respectively around on the outside lift transmitter 46, carry out the fungus basket count through this counter. An upper limit normally closed switch 25 and an upper limit induction device 26 are installed on the upper portion of the vertical frame body on one side of the frame body 8, and a lower limit normally closed switch 36 and a lower limit induction device 37 are installed on the lower portion of the vertical frame body.

The structure of the unloading machine II is shown in figures 8-11, the unloading machine II is a layered frame structure, the layer height of the unloading machine II is matched with the layer height of a sterilization frame vehicle 32, a transverse push rod baffle 29 is installed on a cross beam in the middle of the front side of each layer of frame body of an unloading frame body 31, the front part of a push rod cylinder 28 is installed in the middle of the push rod baffle 29, the rear end of the push rod cylinder 28 is fixed on a cross beam in the rear side of the unloading frame body 31, a cylinder rod of the push rod cylinder 28 penetrates through the push rod baffle 29 to be installed, and the front end of; two push rod guide rods 27 are symmetrically arranged on the push rod baffle plate 29 at two sides of the push rod cylinder 28, the push rod guide rods 27 are slidably arranged on the push rod baffle plate 29 through a guide rod shaft sleeve 44, and the front ends of the push rod guide rods 27 are connected with the push rods 20. During assembly, the height of the push rod 20 corresponds to that of the fungus baskets 40 on one layer of the sterilization vehicle 32, the fungus baskets 40 on the corresponding layer of the sterilization vehicle 32 are pushed forwards through the push rod 20, and the push rod 20 pushes the fungus baskets 40 to the roller way machine 21 of the elevator more stably through the push rod guide rod 27 for conveying.

As shown in fig. 12-14, the unloading process is as follows:

1. the sterilization vehicle 32 is sent between the lifter I and the unloader II, and the lower sterilization vehicle is limited by the ground limiting block 39 to be positioned;

2. starting a switch of the elevator, starting the elevator to work, and stopping the elevator from lifting under the control of the control system when the floor sensing 35 reaches the corresponding floor of the unloader needing unloading;

3. at the moment, the bacteria basket push rod 20 of the unloading machine on the layer corresponding to the lifting frame 19 pushes the bacteria basket on the sterilizing vehicle 32 into the roller machine 21 under the action of the push rod cylinder 28;

4. when the basket position sensing device 34 senses that the fungus basket 40 is in place, the lower roller motor 43 is controlled by the control system to start and drive the roller way to convey the fungus basket 40 out;

5. after the bacteria basket counting and correlation photoelectric combined sensor receiving end 47 and the bacteria basket counting and correlation photoelectric combined sensor transmitting end 48 of the external lifting conveyor 46 count the number of the baskets of the current layer, the lifter starts to descend to the next layer, and then one layer of circulation is completed. When the elevator ascends or descends to the limit, the upper limit sensing device 26 and the lower limit sensing device 37 on the elevator frame body control the elevator motor 1 to drive the elevator frame 19 to move up and down through the control system, and at the moment, a multi-layer complete cycle is completed.

While the invention has been described with reference to exemplary embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the spirit and scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.