Automatic yarn unloading device of glass fiber drawing machine
阅读说明:本技术 玻璃纤维拉丝机自动卸纱装置 (Automatic yarn unloading device of glass fiber drawing machine ) 是由 肖奎 王晋豫 薛峰 许兴超 刘祥明 仇振 徐继涛 于 2019-11-25 设计创作,主要内容包括:本发明涉及一种玻璃纤维拉丝机自动卸纱装置,包括机架以及安装在机架上的推筒机构,在该推筒机构的上部安装有气缸机构,下部安装有线性滑轨机构,所述的升降机构安装在推筒机构的一侧,通过推筒机构驱动;在所述升降机构的上部安装有托盘机构,所述的推筒机构、气缸机构均接入控制箱,所述的线性滑轨机构、升降机构以及托盘机构依靠推筒机构及气缸机构的辅助进行动作。本发明生产效率高,可有效降低劳动强度,有利于实现玻璃纤维生产自动化,且使用寿命长,在国内外玻璃纤维牵引设备中具有明显的技术优势。可以令企业提高自动化程度,提高生产效率,降低生产成本,市场前景广阔。(The invention relates to an automatic yarn unloading device of a glass fiber drawing machine, which comprises a rack and a push cylinder mechanism arranged on the rack, wherein the upper part of the push cylinder mechanism is provided with a cylinder mechanism, the lower part of the push cylinder mechanism is provided with a linear slide rail mechanism, and a lifting mechanism is arranged on one side of the push cylinder mechanism and is driven by the push cylinder mechanism; the tray mechanism is installed on the upper portion of the lifting mechanism, the push cylinder mechanism and the air cylinder mechanism are connected into the control box, and the linear sliding rail mechanism, the lifting mechanism and the tray mechanism act through the assistance of the push cylinder mechanism and the air cylinder mechanism. The invention has high production efficiency, can effectively reduce labor intensity, is beneficial to realizing the automation of glass fiber production, has long service life and has obvious technical advantages in domestic and foreign glass fiber traction equipment. The automation degree of an enterprise can be improved, the production efficiency is improved, the production cost is reduced, and the market prospect is wide.)
1. An automatic yarn unloading device of a glass fiber drawing machine is characterized by comprising a rack and a pushing cylinder mechanism arranged on the rack, wherein an air cylinder mechanism is arranged at the upper part of the pushing cylinder mechanism, a linear slide rail mechanism is arranged at the lower part of the pushing cylinder mechanism, and a lifting mechanism is arranged at one side of the pushing cylinder mechanism and is driven by the pushing cylinder mechanism; and the upper part of the lifting mechanism is provided with a tray mechanism, and the push cylinder mechanism, the linear slide rail mechanism, the lifting mechanism and the tray mechanism are all connected into a control box.
2. The automatic yarn unloading device of the glass fiber drawing machine according to claim 1, wherein the pushing cylinder mechanism comprises a servo motor, a speed reducer mounting seat, a coupling A, a fixing flange, a lock nut, a spacer bush A, a deep groove ball bearing A, a pushing cylinder, a transmission shaft, a pushing cylinder supporting seat, a sliding bearing A, a sliding bearing B, O type ring A, a supporting seat end cover, a dustproof sealing ring, a deep groove ball bearing B, a pushing cylinder end cover, a spacer bush B, O type ring B and a lip-shaped sealing ring, the speed reducer mounting seat is mounted on one side of the fixing flange through bolts, an input shaft of the speed reducer is in transmission connection with a motor shaft of the servo motor, an output shaft of the speed reducer is in transmission connection with one end of the transmission shaft, the pushing cylinder is mounted on the other side of the fixing flange, and the pushing cylinder is sleeved on the periphery of the transmission shaft, is rotationally matched with the transmission shaft; the push cylinder and one end of the transmission shaft form a first supporting mechanism, the other end of the push cylinder and the other end of the transmission shaft form a second supporting mechanism, the first supporting mechanism comprises a locking nut, a spacer bush A and a deep groove ball bearing A, the spacer bush A and the deep groove ball bearing A are sequentially arranged between the push cylinder and the transmission shaft, and the locking nut is fixedly arranged on the transmission shaft and tightly presses the spacer bush A; the second supporting mechanism comprises a deep groove ball bearing B and a spacer bush B, the deep groove ball bearing B and the spacer bush B are sequentially arranged between the push cylinder and the transmission shaft, the push cylinder end cover is fixedly arranged at one end of the push cylinder close to the spacer bush B, the O-shaped ring B is arranged in an O-shaped sealing ring groove of the push cylinder end cover, and the other end of the transmission shaft penetrates through the push cylinder end cover to drive the lifting mechanism; the lip-shaped sealing ring is arranged in a lip-shaped sealing ring groove of the push cylinder end cover and is in frictional contact with the transmission shaft; a push cylinder supporting seat is further installed outside the push cylinder, the push cylinder supporting seat is fixedly installed on the rack, a sliding bearing A and a sliding bearing B are sequentially installed between the push cylinder and the push cylinder supporting seat, a supporting seat end cover is installed on the push cylinder supporting seat close to one end of the sliding bearing B, and the O-shaped ring A is installed in an O-shaped ring groove of the supporting seat end cover; the dustproof sealing ring is fixed in a supporting seat end cover groove on the supporting seat end cover; the fixing flange is further provided with a connecting seat, and the air cylinder mechanism and the linear sliding rail mechanism are fixedly arranged on the connecting seat.
3. The automatic yarn unloading device of the glass fiber drawing machine according to claim 2, wherein the cylinder mechanism comprises a cylinder fixing plate A, a cylinder and a cylinder fixing plate B, and the cylinder fixing plate A is fixed on the frame; one end of the cylinder is fixed on the cylinder fixing plate A; the other end is fixed on the cylinder fixing plate B; the air cylinder fixing plate B is fixed on the rack, and a piston rod of the air cylinder is connected with the connecting seat.
4. The automatic yarn unloading device of the glass fiber drawing machine according to claim 2, wherein the linear slide rail mechanism comprises a slide rail fixing plate and a slide rail, and the slide rail fixing plate is fixed on the frame; the lower part of the slide rail is slidably arranged on the slide rail fixing plate, and the upper part of the slide rail is connected with the connecting seat.
5. The automatic yarn unloading device of the glass fiber drawing machine according to claim 3 or 4, wherein the lifting mechanism comprises a coupling B, a lifting machine fixing seat, a rack mounting seat A, a gear A, a rack A, an end cover A, a deep groove ball bearing C, a spacer D, a deep groove ball bearing D, an end cover B, a gear shaft A, a coupling C, an end cover C, a deep groove ball bearing E, a spacer F, a deep groove ball bearing F, an end cover D, a rack mounting seat B, a gear B, a rack B, a shield A, a shield C, a shield B, a shield pipe A, a shield pipe B, a cover plate A, a cover plate B, a sliding bearing C, a sliding bearing D, a gear shaft B, a key A and a key B; the input end of the coupler B is in transmission connection with the transmission shaft, and the output end of the coupler B is in transmission connection with one end of the gear shaft A; the elevator fixing seat is fixed on the push cylinder; the rack mounting seat A is fixed on one side of the upper end surface of the elevator fixing seat, the gear A is connected to the gear shaft A through a key A, the rack A is fixed on a rack flange A and meshed with the gear A, and the rack flange A is in sliding fit with the rack mounting seat A and slides along the vertical direction of the rack mounting seat A; a deep groove ball bearing C and a deep groove ball bearing D are sequentially arranged between the transmission shaft and the rack mounting seat A, the end cover A is fixed on one side of the rack mounting seat A and is adjacent to the deep groove ball bearing C, and the end cover B is fixedly arranged on the other side of the rack mounting seat A and is adjacent to the deep groove ball bearing D; the spacer bush C is fixedly arranged on a gear shaft A between the deep groove ball bearing C and the gear A, the spacer bush D is fixedly arranged on the gear shaft A between the deep groove ball bearing D and the gear A, and the other end of the gear shaft A is connected with one end of the gear shaft B through a coupler C; the rack mounting seat B is fixed on the other side of the upper end surface of the elevator fixing seat, a deep groove ball bearing E and a deep groove ball bearing F are sequentially arranged between the rack mounting seat B and the gear shaft B, the end cover C is fixedly arranged on one side of the rack mounting seat B and is close to the deep groove ball bearing E, and the end cover D is fixedly arranged on the other side of the rack mounting seat B and is close to the deep groove ball bearing F; the gear B is fixed on a gear shaft B through a key B, the spacer bush E is fixedly arranged on the gear shaft B between the deep groove ball bearing E and the gear B, the spacer bush F is fixedly arranged on the gear shaft B between the gear B and the deep groove ball bearing F, the rack B is fixed on a rack flange B, the rack flange B of the rack is in sliding fit with the rack mounting seat B and slides along the vertical direction of the rack mounting seat B, and the rack B is meshed with the gear B; the protective sleeve A, the protective cover C and the protective cover B which are connected together are sequentially arranged on the periphery of the elevator fixing seat, and the protective sleeve A is fixedly arranged on one side of the lower end face of the elevator fixing seat; the protective sleeve B is fixed on the other side of the lower end face of the elevator fixing seat; the cover plate A is fixedly arranged at the lower part of the rack mounting seat A; the sliding shaft D is fixed on the rack flange B and penetrates through the protective sleeve B.
6. The automatic yarn unloading device of the glass fiber drawing machine according to claim 1, characterized in that: the tray mechanism comprises a rubber plate A, a rubber plate B, a lining plate A, a lining plate B, a tray A, a tray rotating shaft B, a tray rotating shaft C, a tray rotating shaft D, a supporting plate fixing shaft, a fixing supporting plate and a rotating supporting plate, wherein the fixing supporting plate is connected to the rack flange A and the rack flange B through a flange A, and moves along the vertical direction along with the rack flange B and the rack flange A; a first lug plate at the lower part of the tray B is rotatably arranged on the fixed supporting plate through a tray rotating shaft A, a second lug plate is rotatably arranged on the fixed supporting plate through a tray rotating shaft D, and the first lug plate and the second lug plate are arranged adjacently; the tray A is arranged on the rotating supporting plate, a third ear plate at the lower part of the rotating supporting plate is rotationally arranged on the fixed supporting plate through a tray rotating shaft B, a fourth ear plate at the lower part of the rotating supporting plate is rotationally arranged on the fixed supporting plate through a tray rotating shaft C, the third ear plate and the fourth ear plate are adjacently arranged, and the tray B and the tray A are symmetrically arranged on the fixed supporting plate; a lining plate A is fixedly arranged on the tray A, the rubber plate A is fixedly arranged on the lining plate A, a lining plate B is fixedly arranged on the tray B, and the rubber plate B is fixedly arranged on the lining plate B; the lower part of the rotating supporting plate 81 is provided with a folding mechanism.
7. The automatic yarn unloading device of the glass fiber drawing machine according to claim 6, wherein the folding mechanism comprises a push rod connecting seat, a connecting rod, a push rod, a compression spring and a push rod fixing seat, the push rod connecting seat is fixed below the rotating supporting plate, the push rod fixing seat is fixedly arranged on a fixing supporting plate between the protecting sleeve A and the protecting sleeve B, the push rod is fixedly arranged on the push rod fixing seat, the upper end of the connecting rod is hinged with the push rod connecting seat, the lower end of the connecting rod is hinged with the upper end of the push rod, the lower end of the push rod is movably matched with the elevator fixing seat, the push rod is contacted with the elevator fixing seat when the lifting mechanism is at the bottommost end, at the moment, the connecting rod pushes the rotating supporting plate to be in a folding state, and the; when the lifting mechanism ascends, the ejector rod is contacted and separated from the fixed seat of the lifter, and the reverse elasticity of the compression spring to the connecting rod is gradually weakened until the rotating supporting plate is completely unfolded from the folded state; the compression spring is sleeved on the ejector rod, the lower part of the compression spring is abutted against the shaft shoulder of the ejector rod, the upper part of the compression spring is abutted against the connecting rod, and the ejector rod fixing seat is provided with a sleeve sleeved on the periphery of the compression spring.
Technical Field
The invention relates to an automatic yarn unloading device of a glass fiber drawing machine, which is used for supporting a spinning cake formed by drawing glass fibers on a machine head and separating the spinning cake along the axial direction of the machine head.
Background
An automatic yarn unloading device of a glass fiber drawing machine is a device which automatically supports a spinning cake formed by drawing glass fibers and is separated from the spinning cake along the axial direction of a machine head.
At present, most glass fiber enterprises load and unload the formed spinning cakes of the wire drawing machine manually, and a small number of enterprises adopt a method of pushing the end faces of the spinning cakes out by a pneumatic push rod, so that the production efficiency is low, the cost is high, the labor intensity is high, the end faces of the spinning cakes are easy to be injured by the method of pushing the spinning cakes out by the pneumatic push rod, the product quality is influenced, and the condition becomes a bottleneck for restricting the automation of glass fiber production.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides an automatic yarn unloading device of a glass fiber drawing machine, and the technical scheme of the invention is as follows:
an automatic yarn unloading device of a glass fiber drawing machine comprises a rack and a pushing cylinder mechanism arranged on the rack, wherein an air cylinder mechanism is arranged at the upper part of the pushing cylinder mechanism, a linear slide rail mechanism is arranged at the lower part of the pushing cylinder mechanism, and a lifting mechanism is arranged at one side of the pushing cylinder mechanism and driven by the pushing cylinder mechanism; and the upper part of the lifting mechanism is provided with a tray mechanism, and the push cylinder mechanism, the linear slide rail mechanism, the lifting mechanism and the tray mechanism are all connected into a control box.
The push cylinder mechanism comprises a servo motor, a speed reducer mounting seat, a coupling A, a fixing flange, a locking nut, a spacer bush A, a deep groove ball bearing A, a push cylinder, a transmission shaft, a push cylinder supporting seat, a sliding bearing A, a sliding bearing B, O type ring A, a supporting seat end cover, a dustproof sealing ring, a deep groove ball bearing B, a push cylinder end cover, a spacer bush B, O type ring B and a lip-shaped sealing ring, wherein the speed reducer mounting seat is mounted on one side of the fixing flange through bolts, the speed reducer is mounted on the speed reducer mounting seat, an input shaft of the speed reducer is in transmission connection with a motor shaft of the servo motor, an output shaft of the speed reducer is in transmission connection with one end of the transmission shaft, the push cylinder is mounted on the other side of the fixing flange, and the push; the push cylinder and one end of the transmission shaft form a first supporting mechanism, the other end of the push cylinder and the other end of the transmission shaft form a second supporting mechanism, the first supporting mechanism comprises a locking nut, a spacer bush A and a deep groove ball bearing A, the spacer bush A and the deep groove ball bearing A are sequentially arranged between the push cylinder and the transmission shaft, and the locking nut is fixedly arranged on the transmission shaft and tightly presses the spacer bush A; the second supporting mechanism comprises a deep groove ball bearing B and a spacer bush B, the deep groove ball bearing B and the spacer bush B are sequentially arranged between the push cylinder and the transmission shaft, the push cylinder end cover is fixedly arranged at one end of the push cylinder close to the spacer bush B, the O-shaped ring B is arranged in an O-shaped sealing ring groove of the push cylinder end cover, and the other end of the transmission shaft penetrates through the push cylinder end cover to drive the lifting mechanism; the lip-shaped sealing ring is arranged in a lip-shaped sealing ring groove of the push cylinder end cover and is in frictional contact with the transmission shaft; a push cylinder supporting seat is further installed outside the push cylinder, the push cylinder supporting seat is fixedly installed on the rack, a sliding bearing A and a sliding bearing B are sequentially installed between the push cylinder and the push cylinder supporting seat, a supporting seat end cover is installed on the push cylinder supporting seat close to one end of the sliding bearing B, and the O-shaped ring A is installed in an O-shaped ring groove of the supporting seat end cover; the dustproof sealing ring is fixed in a supporting seat end cover groove on the supporting seat end cover; the fixing flange is further provided with a connecting seat, and the air cylinder mechanism and the linear sliding rail mechanism are fixedly arranged on the connecting seat.
The air cylinder mechanism comprises an air cylinder fixing plate A, an air cylinder and an air cylinder fixing plate B, and the air cylinder fixing plate A is fixed on the rack; one end of the cylinder is fixed on the cylinder fixing plate A; the other end is fixed on the cylinder fixing plate B; the air cylinder fixing plate B is fixed on the rack, and a piston rod of the air cylinder is connected with the connecting seat.
The linear sliding rail mechanism comprises a sliding rail fixing plate and a sliding rail, and the sliding rail fixing plate is fixed on the rack; the lower part of the slide rail is slidably arranged on the slide rail fixing plate, and the upper part of the slide rail is connected with the connecting seat.
The lifting mechanism comprises a lifting mechanism coupler B, a lifting mechanism fixing seat, a rack mounting seat A, a gear A, a rack A, an end cover A, a deep groove ball bearing C, a spacer sleeve D, a deep groove ball bearing D, an end cover B, a gear shaft A, a coupler C, an end cover C, a deep groove ball bearing E, a spacer sleeve F, a deep groove ball bearing F, an end cover D, a rack mounting seat B, a gear B, a rack B, a shield A, a shield C, a shield B, a shield pipe A, a shield pipe B, a cover plate A, a cover plate B, a sliding bearing C, a sliding bearing D, a gear shaft B, a key A and a key B; the input end of the coupler B is in transmission connection with the transmission shaft, and the output end of the coupler B is in transmission connection with one end of the gear shaft A; the elevator fixing seat is fixed on the push cylinder; the rack mounting seat A is fixed on one side of the upper end surface of the elevator fixing seat, the gear A is connected to the gear shaft A through a key A, the rack A is fixed on a rack flange A and meshed with the gear A, and the rack flange A is in sliding fit with the rack mounting seat A and slides along the vertical direction of the rack mounting seat A; a deep groove ball bearing C and a deep groove ball bearing D are sequentially arranged between the transmission shaft and the rack mounting seat A, the end cover A is fixed on one side of the rack mounting seat A and is adjacent to the deep groove ball bearing C, and the end cover B is fixedly arranged on the other side of the rack mounting seat A and is adjacent to the deep groove ball bearing D; the spacer bush C is fixedly arranged on a gear shaft A between the deep groove ball bearing C and the gear A, the spacer bush D is fixedly arranged on the gear shaft A between the deep groove ball bearing D and the gear A, and the other end of the gear shaft A is connected with one end of the gear shaft B through a coupler C; the rack mounting seat B is fixed on the other side of the upper end surface of the elevator fixing seat, a deep groove ball bearing E and a deep groove ball bearing F are sequentially arranged between the rack mounting seat B and the gear shaft B, the end cover C is fixedly arranged on one side of the rack mounting seat B and is close to the deep groove ball bearing E, and the end cover D is fixedly arranged on the other side of the rack mounting seat B and is close to the deep groove ball bearing F; the gear B is fixed on a gear shaft B through a key B, the spacer bush E is fixedly arranged on the gear shaft B between the deep groove ball bearing E and the gear B, the spacer bush F is fixedly arranged on the gear shaft B between the gear B and the deep groove ball bearing F, the rack B is fixed on a rack flange B, the rack flange B of the rack is in sliding fit with the rack mounting seat B and slides along the vertical direction of the rack mounting seat B, and the rack B is meshed with the gear B; the protective sleeve A, the protective cover C and the protective cover B which are connected together are sequentially arranged on the periphery of the elevator fixing seat, and the protective sleeve A is fixedly arranged on one side of the lower end face of the elevator fixing seat; the protective sleeve B is fixed on the other side of the lower end face of the elevator fixing seat; the cover plate A is fixedly arranged at the lower part of the rack mounting seat A; the sliding shaft D is fixed on the rack flange B and penetrates through the protective sleeve B.
The tray mechanism comprises a rubber plate A, a rubber plate B, a lining plate A, a lining plate B, a tray A, a tray rotating shaft B, a tray rotating shaft C, a tray rotating shaft D, a supporting plate fixing shaft, a fixing supporting plate and a rotating supporting plate, wherein the fixing supporting plate is connected to the rack flange A and the rack flange B through a flange A, and moves along the vertical direction along with the rack flange B and the rack flange A; a first lug plate at the lower part of the tray B is rotatably arranged on the fixed supporting plate through a tray rotating shaft A, a second lug plate is rotatably arranged on the fixed supporting plate through a tray rotating shaft D, and the first lug plate and the second lug plate are arranged adjacently; the tray A is arranged on the rotating supporting plate, a third ear plate at the lower part of the rotating supporting plate is rotationally arranged on the fixed supporting plate through a tray rotating shaft B, a fourth ear plate at the lower part of the rotating supporting plate is rotationally arranged on the fixed supporting plate through a tray rotating shaft C, the third ear plate and the fourth ear plate are adjacently arranged, and the tray B and the tray A are symmetrically arranged on the fixed supporting plate; a lining plate A is fixedly arranged on the tray A, the rubber plate A is fixedly arranged on the lining plate A, a lining plate B is fixedly arranged on the tray B, and the rubber plate B is fixedly arranged on the lining plate B; the lower part of the rotating supporting
The folding mechanism comprises an ejector rod connecting seat, a connecting rod, an ejector rod, a compression spring and an ejector rod fixing seat, wherein the ejector rod connecting seat is fixed below the rotating supporting plate, the ejector rod fixing seat is fixedly arranged on the fixed supporting plate between the protecting sleeve A and the protecting sleeve B, the ejector rod is fixedly arranged on the ejector rod fixing seat, the upper end of the connecting rod is hinged with the ejector rod connecting seat, the lower end of the connecting rod is hinged with the upper end of the ejector rod, the lower end of the ejector rod is movably matched with the elevator fixing seat, the ejector rod is in contact with the elevator fixing seat when the lifting mechanism is positioned at the bottommost end, at the moment, the connecting rod pushes the rotating supporting plate to be in a; when the lifting mechanism ascends, the ejector rod is contacted and separated from the fixed seat of the lifter, and the reverse elasticity of the compression spring to the connecting rod is gradually weakened until the rotating supporting plate is completely unfolded from the folded state; the compression spring is sleeved on the ejector rod, the lower part of the compression spring is abutted against the shaft shoulder of the ejector rod, the upper part of the compression spring is abutted against the connecting rod, and the ejector rod fixing seat is provided with a sleeve sleeved on the periphery of the compression spring.
The invention has the advantages that:
1. the structure is compact, the protection is reliable, the transmission structure is simple, the maintenance is convenient, and the wire drawing machine is suitable for being matched with a new wire drawing machine; the transverse conveying is provided with kinetic energy by a linear motion cylinder, and the cylinder has the characteristic of compact structure relative to hydraulic pressure and other linear conveying modes; the simple transmission structure means that the structure of the gear rack is simple.
2. The action is simple and reliable, and simultaneously, the end face of the glass fiber spinning cake can be effectively protected from being injured.
The invention has high production efficiency, can effectively reduce labor intensity, is beneficial to realizing the automation of glass fiber production, has long service life and has obvious technical advantages in domestic and foreign glass fiber traction equipment. The automation degree of an enterprise can be improved, the production efficiency is improved, the production cost is reduced, and the market prospect is wide.
Drawings
Fig. 1 is a front view of the main structure of the present invention.
Fig. 2 is a left side view of fig. 1.
Fig. 3 is a top view of fig. 1.
Fig. 4 is a sectional view a-a of fig. 1.
Fig. 5 is a sectional view B-B of fig. 1.
Fig. 6 is a cross-sectional view C-C of fig. 3.
Fig. 7 is a cross-sectional view taken along line D-D of fig. 1.
Fig. 8 is a cross-sectional view E-E of fig. 6.
Detailed Description
The invention will be further described with reference to specific embodiments, and the advantages and features of the invention will become apparent as the description proceeds. These examples are illustrative only and do not limit the scope of the present invention in any way. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention, and that such changes and modifications may be made without departing from the spirit and scope of the invention.
Referring to fig. 1 to 8, the invention relates to an automatic yarn unloading device of a glass fiber drawing machine, which comprises a frame and a pushing
The
The
The linear slide rail mechanism 3 comprises a slide rail fixing plate 31 and a slide rail 32, wherein the slide rail fixing plate 31 is fixed on the rack; the lower part of the slide rail 32 is slidably mounted on the slide rail fixing plate 31, and the upper part is connected with the connecting seat 27.
The lifting mechanism 4 is used for driving the
The
The folding mechanism comprises a push
The working principle of the invention is as follows: firstly, after a wire drawing machine works to draw a full wire, the spatial head and the full head of the wire drawing machine are exchanged in position, at the moment, when a worker starts to unload the full head, and the worker automatically unloads the yarn through a control box button point, a servo motor arranged on a pushing
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