阅读说明：本技术 用于定位轮速传感器的装置、包括用于定位轮速传感器的装置的abs系统及用于调节轮速传感器的方法 (Device for positioning a wheel speed sensor, ABS system comprising a device for positioning a wheel speed sensor, and method for adjusting a wheel speed sensor ) 是由 阿明·克里斯特 克斯廷·克莱因尔 于 2018-02-20 设计创作，主要内容包括：本发明提供一种用于将轮速传感器(5)相对于磁极转子定位的装置(1),该装置(1)包括用于将装置附接至轴体部分(4)的紧固机构(3)、用于容纳轮速传感器的容纳区域(2)和用于受控地设置容纳区域和磁极转子之间的距离的定位机构(20)。(The invention provides a device (1) for positioning a wheel speed sensor (5) relative to a pole rotor, the device (1) comprising a fastening means (3) for attaching the device to a shaft body part (4), a receiving region (2) for receiving the wheel speed sensor and a positioning means (20) for controllably setting a distance between the receiving region and the pole rotor.)

1. Device (1) for positioning a wheel speed sensor (5) relative to a pole piece, comprising:

a fastening mechanism (3) for attaching the device (1) to a shaft portion (4);

a housing region (2) for housing the wheel speed sensor (5); and

a positioning mechanism (20) for the controlled setting of the distance between the receiving region (2) and the pole rotor.

2. Device (1) according to claim 1, wherein the receiving region (2) is displaceable and in particular fixed relative to the shaft body part (4) by means of the positioning means (20).

3. Device (1) according to one of the preceding claims, wherein the fastening means (3) can be connected to the shaft body part (4) via a fastening region in a form-fitting, force-fitting and/or integrally joined manner.

4. Device (1) according to any one of the preceding claims, wherein said positioning means (20) connect said fastening means (3) to said housing area (4).

5. Device (1) according to any one of the preceding claims, wherein the positioning means (20) comprise a guide region along which the housing region (2) is mounted in a translatable manner.

6. The device according to one of the preceding claims, wherein the positioning means (20) has an abutment region, in particular a fastening flap (22), wherein in particular the wheel speed sensor (5) or the receiving region (2) is arranged at a first end (31) of the abutment region and the fastening flap (22) has an opening at a second end (32).

7. Device (1) according to claim 6, wherein a spindle (23) is engaged through in the opening at the second end (32) of the docking area, wherein the spindle (23) preferably comprises an external thread and/or the opening comprises an internal thread, wherein the internal thread and/or the external thread in particular has a pitch between 0.2mm and 5mm, preferably between 0.5 and 2.5mm and particularly preferably between 0.8 and 1.5 mm.

8. Device (1) according to claim 7, wherein for the controlled setting of the distance (1) between the wheel speed sensor (5) and the pole rotor the docking area (22) can be fixed relative to the spindle (23) by means of two fixing members (21), in particular by means of two nuts.

9. Device (1) according to claim 8, wherein the securing member (21) rests on opposite sides of the fastening tab (22).

10. Device (1) according to one of the preceding claims, wherein the receiving region (5) is mounted displaceably in a translation direction which extends obliquely with respect to the rotational axis, wherein in particular the translation direction is inclined with respect to the rotational axis about which the shaft wheel component with the pole rotors (2) rotates by 30 ° to 60 °, preferably between 40 ° and 50 ° and particularly preferably by approximately 45 °.

11. Device (1) according to one of the preceding claims, wherein the distance between the wheel speed sensor (5) and the pole rotor can be set in a distance range between 0.2 and 3mm, preferably between 0.3 and 2.3mm and particularly preferably between 0.5 and 1.5 mm.

12. Device (1) according to one of the preceding claims, wherein the wheel speed sensor (5) is mounted and in particular fixed in such a way as to be displaceable relative to the receiving region (2) along a further direction of translation, which is preferably different from the direction of translation for displacing the receiving region (2).

13. Device (1) according to one of the preceding claims, wherein the fastening means (3) are pivotably arranged on the shaft body part (4) in order to further set a distance (a) between the pole rotor (2) and the wheel speed sensor (5).

14. Device (1) according to one of the preceding claims, wherein the fastening means (3) is attached to the shaft body part (4) offset in relation to the pole rotor in an axial direction predetermined by the rotational axis of the shaft body part (4) by a bracket distance, wherein the ratio of the bracket distance and the thickness of the pole rotor measured in the axial direction has a value between 0.75 and 5, preferably between 0.8 and 3 and particularly preferably between 0.9 and 1.8.

15. An ABS system comprising means (1) for positioning a wheel speed sensor (5) relative to a pole piece, comprising:

a fastening mechanism (3) for attaching the device (1) to a shaft portion (4);

a housing region (2) for housing the wheel speed sensor (5);

a positioning mechanism (20) for the controlled setting of the distance between the accommodation area (2) and the pole rotor; and

a shaft part (4) and a further shaft part which is connected to the pole rotor in a rotationally fixed manner, wherein the further shaft part is mounted so as to be rotatable relative to the shaft part (4) about a rotational axis.

16. Method for adjusting a wheel speed sensor (5), in particular by means of a device (1) according to one of the preceding claims, comprising the following method steps:

-providing a shaft portion (4);

-mounting the fastening mechanism (3) on the shaft body part (4);

-mounting the wheel speed sensor on a receiving area; and is

-setting the distance (a) between the wheel speed sensor (5) and the pole rotor by means of a positioning mechanism.

Technical Field

The invention relates to a device for positioning a wheel speed sensor, an ABS system comprising a device for positioning a wheel speed sensor and a method for adjusting a wheel speed sensor.

Background

ABS systems are known in the prior art and can be used, for example, for wheel bearing suspensions in which a non-rotating shaft body part and a further shaft body part for rotatably mounting a wheel (in particular a wheel) are provided, which further shaft body part can rotate relative to the non-rotating shaft body part about an axis of rotation. The basic components of an ABS system are a wheel speed sensor and a magnetic pole rotor (Polrad), by means of which the current wheel speed can be detected or determined. Here, the pole rotor is attached on the other shaft part that rotates and comprises structures (preferably teeth) on its outer circumference, which structures are guided past the stationary wheel speed sensor in the case of rotation of the other shaft part. Here, it is preferable that the wheel speed sensor arranged in a positionally fixed manner is configured such that, when the teeth are guided past the wheel speed sensor with rotation of the other shaft body part, the wheel speed sensor detects a change between the teeth and an empty region located between the two teeth, for example, on the basis of a change in a magnetic field.

Disclosure of Invention

The object of the invention is to provide a device which permanently and as simply as possible ensures the highest signal strength of the measured variable detected by the wheel speed sensor.

This object is achieved by an apparatus according to claim 1, an ABS system according to claim 9 and a method according to claim 10. Further advantages and features of the invention emerge from the dependent claims, the description and the drawings.

According to the invention, a device for positioning a wheel speed sensor relative to a pole rotor is provided, the device comprising a fastening mechanism for attaching the device on a shaft body part, a receiving region for receiving the wheel speed sensor, and a positioning mechanism for controllably setting a distance between the receiving region and the pole rotor. In this case, it has proven advantageous in comparison with the prior art to be able to set the distance between the pole rotor and the wheel speed sensor in a controlled manner by means of a positioning mechanism. Here, it is advantageous not only to set the distance as accurately as possible, but also the positioning simplifies the processing when setting the optimal distance. In particular, a manual orientation of the wheel speed sensor relative to the receiving region can be dispensed with. In particular, the device according to the invention displaces the receiving region and thus the wheel speed sensor by actuating the positioning means without manual orientation of the wheel speed sensor relative to the receiving region. Here, the distance between the receiving region and the fastening means, and thus the distance between the pole rotor and the wheel speed sensor, can be changed or adjusted by the positioning means. Preferably, the shaft body part is part of an axle, in particular of an axle of a commercial vehicle. Here, the shaft body part to which the fastening mechanism is attached in the mounted state is in particular positionally fixed and non-rotating, while the other shaft body part is mounted so as to be rotatable about the rotation axis relative to the positionally fixed, non-rotating shaft body part. In addition, the pole rotor is connected to the rotatable shaft body part in a rotationally fixed manner and has structures, in particular teeth, on its outer circumference. In particular, the positioning mechanism is configured such that it allows for the controlled setting of the distance between the wheel speed sensor and the structure. Furthermore, for a controlled setting of the distance, it will be appreciated by the skilled person that an offset of the receiving area of between 10 μm and 500 μm, preferably between 10 μm and 100 μm and preferably between 10 μm and 50 μm can be achieved by a single predetermined manipulation operation of the positioning mechanism (e.g. a 45 ° rotation of the screw or nut). It is conceivable here for the positioning mechanism to be a micrometer screw or a part of a micrometer screw. Since it has proven advantageous to set the distance between the pole rotor and the wheel speed sensor to about 0.7mm for optimum signal strength or signal quality, an optimum value of the distance can be achieved with the above-mentioned offset variable. Furthermore, it is conceivable for the receiving region to be designed as a recessed contour, into which the wheel speed sensor is inserted or embedded and can be fixed in a form-fitting or force-fitting manner, for example by clamping or screwing. Alternatively, it is also conceivable for the receiving region to have a receiving surface on which the wheel speed sensor can be attached in an integrally bonded manner, for example by welding or adhesive bonding.

The device is preferably designed such that the predetermined manipulation operation is accompanied by a signal. For example, if the predetermined manipulation operation is ended, a corresponding signal, in particular an acoustic or haptic signal, is emitted. For example, it is conceivable that the rotational movement is associated with a locking movement, in particular in such a way that the positioning mechanism is locked after a predetermined manipulation operation. In particular, the offset and the fixation can be achieved with the same predetermined manipulation operation. In particular, the fixing of the positioning means can be achieved without the use of a clamping screw which is pressed in the fastened state towards the positioning means or the receiving region for fixing the positioning means. Such a clamping screw is usually oriented such that its longitudinal axis extends perpendicularly or obliquely with respect to the offset direction in which the positioning mechanism is displaced and clamps the positioning mechanism as a result of the displacement of the clamping screw along its longitudinal axis. The use of a clamping screw therefore requires two movements for displacement and fixation, namely a movement in the direction of the offset and a movement along the longitudinal axis of the clamping screw.

Conveniently, the device comprises a scale which informs the user of the extent of displacement. Thus, the user can advantageously estimate how large the offset is performed by himself. For example, the scale is preferably a movable length scale, such as a vernier scale, for increasing the accuracy of readings on the measuring device. Further, it is conceivable that the scale comprises other scales for coarse orientation, whereby the user reaches the desired target area as quickly as possible. This can avoid, for example, a situation in which the user approaches the optimum distance at a relatively slow speed.

According to a further embodiment of the invention, the receiving region can be displaced and in particular fixed relative to the shaft body part, in particular in the mounted state, by means of a positioning mechanism. Advantageously, the positioning means not only allow the receiving region to be displaced relative to the shaft portion, but the positioning means also fixes the receiving region relative to the shaft portion. Thereby, it is possible to ensure that the optimum setting distance between the magnetic pole rotor and the wheel speed sensor is permanently maintained. In addition, the attachment on the shaft body part proves to be advantageous, since in this case the distance between the fastening point of the device and the pole rotor can be made as small as possible, whereby the susceptibility of the device to vibrations or oscillations is reduced, and the wheel speed sensor finally also remains oriented in an optimally positionally fixed manner during operation.

Conveniently, the fastening mechanism is connected or connectable to the shaft body part via the fastening region in a form-fitting, force-fitting and/or integral manner. For example, the fastening mechanism is welded or bolted to the shaft portion. Thereby, a permanent, stable connection between the fastening mechanism and the shaft body part can be achieved. The integral bonded attachment also allows for the elimination of additional holes in the shaft portion that can be used when upgrading an existing or installed wheel bearing suspension or shaft portion. In contrast, the screw-on fastening mechanism can be exchanged in a particularly simple manner. Furthermore, the fastening region is adapted to the outer shape of the shaft body part in order to ensure an optimal planar support of the fastening mechanism on the shaft body part and thus a stable arrangement.

Preferably, the positioning means connects the fastening means to the receiving area. In other words, the positioning means is arranged between the receiving area and the fastening means. In particular, the positioning mechanism is configured such that an end of the positioning mechanism can be moved in and out, whereby the extension of the positioning mechanism can be changed in at least one direction.

In a further embodiment of the invention, the positioning mechanism comprises a guide region, the receiving region being mounted and/or displaced in a translatory manner along the guide region. In particular, the guide region limits the movement of the receiving region to a single direction. This simplifies the processing when setting the distance. Here, it is conceivable that the translational movement takes place along a straight line or along a curved path. The guide area is, for example, a guide rail or a system of a plurality of guide rails.

The device is preferably designed such that the receiving region can be displaced and fixed without the use of tools. Thus, additional tools can advantageously be omitted. In particular, there is no need to use tools to perform where the wheel speed sensor needs to be oriented. In addition, the displacement and fixation can be performed by manually manipulating the positioning mechanism using a hand or a movement of the hand. Accordingly, a complex sequence of movement patterns for displacing and fixing the positioning mechanism is omitted.

In an advantageous embodiment of the invention, the positioning mechanism has an abutment region, in particular a fastening flap, wherein in particular the wheel speed sensor or the receiving region is arranged at a first end of the abutment region and the fastening flap has an opening at a second end. Here, the first and second end portions are preferably opposite each other, in particular in a direction extending perpendicularly with respect to the translation direction along which the fastening tabs are movable. In particular, the docking area can be displaced or displaced.

According to a further embodiment of the invention, the spindle is engaged through in an opening at the second end of the docking area, wherein the spindle preferably comprises an external thread and/or the opening comprises an internal thread, wherein the internal thread and/or the external thread in particular has a pitch between 0.2mm and 5mm, preferably between 0.5 and 2.5mm and particularly preferably between 0.8 and 1.5 mm. Here, the spindle not only forms a guide rail, but it also determines, by means of its external thread, what fine degree of variation can be achieved in the transfer of the abutment region (in particular the fastening flap). Here, a pitch between 0.8 and 1.5mm has proved to be particularly advantageous, since it not only ensures a fine setting, but it also provides a sufficiently large offset allowing a relatively fast setting of the optimum distance to allow a relatively fast setting of the optimum distance. Here, the skilled person will understand that the pitch in a metric thread refers to the distance covered by one revolution, that is to say the distance in mm between two thread crests. Here, it is also conceivable for the spindle to be realized by a threaded pin or screw, in particular a cylindrical screw, which is screwed into the fastening mechanism. It is also conceivable that the spindle is rotatably mounted. If the spindle has an external thread and the opening has an internal thread, the interacting threads can be used to fix the docking area, whereby the number of additional fixing members can advantageously be reduced. In other words, the internal thread in the opening can act as a locking nut, and thus the fastening flap itself can act as a locking nut.

Preferably, the internal and/or external thread is coated, in particular with a plastic film. For example, oscillations can be damped, as a result of which the wheel speed sensor can additionally be advantageously protected for a long time.

In a further embodiment of the invention, the docking area can be fixed relative to the spindle by means of two fixing members, in particular by means of two nuts, in order to set the distance between the wheel speed sensor and the pole rotor in a controlled manner. The permanently positionally fixed orientation of the wheel speed sensor can be ensured by the two fixing members between which the docking region is preferably arranged or clamped. Hexagonal nuts are preferably considered, the outer contour of which simplifies the tightening and loosening of the nut. In particular, the fixation member is configured or oriented such that the transfer of the docking area can be initiated by rotating the fixation member.

Furthermore, in a preferred embodiment, the fixing member abuts against opposite sides of the fastening flap, in particular in the fixed state. Thus, for example, the nut acts as a locking nut and permanently fixes the fastening tab or the abutment region in a preferably positionally fixed manner, wherein the fixation is subject in particular to vibrations occurring during operation of the wheel bearing suspension or the wheel bearing arrangement.

According to a further embodiment of the invention, the receiving region is mounted so as to be displaceable in a translation direction extending obliquely to the rotational axis, wherein in particular the translation direction is inclined by 30 ° to 60 °, preferably by between 40 ° and 50 °, and particularly preferably by approximately 45 °, with respect to the rotational axis about which the shaft-wheel section with the pole rotor rotates. In particular, the direction of translation is predetermined by the orientation of the main axis. For example, the profile of the collar to which the fastening mechanism is attached also affects the angle of inclination. However, it is also conceivable that the orientation of the spindle is predetermined by the shape of the fastening mechanism.

Preferably, the distance between the wheel speed sensor and the pole rotor can be set within a range of potential distances between 0.2 and 3mm, preferably between 0.3 and 2.3mm and particularly preferably between 0.5 and 1.5 mm. By predetermining the range, it is possible to prevent the user from undesirably moving away from the optimum value when seeking the optimum distance, or to prevent the wheel speed sensor from unintentionally colliding with the pole rotor during adjustment. In addition, the distance can be achieved by a stopper on the guide rail or the main shaft.

Conveniently, the wheel speed sensor can be mounted and in particular fixed in such a way as to be displaceable relative to the housing region along a further direction of translation, wherein the further direction of translation is different from the direction of translation for displacing the housing region. Thus, a further (in particular independent) degree of freedom of orientation of the wheel speed sensor can be provided, which together with the movement in the translational direction allows the user to have a greater degree of freedom in displacing or positioning the wheel speed sensor relative to the pole rotor.

According to another embodiment of the present invention, in order to further set the distance between the pole rotor and the wheel speed sensor, a fastening mechanism is pivotably arranged on the shaft body portion. Thus, it is possible to preferably increase the degree of freedom of movement when setting the position of the wheel speed sensor. It is also conceivable for the positioning mechanism to be arranged pivotably on the fastening mechanism. Here, the degree of pivoting is preferably fixable, whereby it is possible to set and fix the translational direction by means of a positioning mechanism before fine adjustment and subsequently change the distance between the pole rotor and the wheel speed sensor in the case of the selected translational direction for fine adjustment.

In a further advantageous embodiment of the invention, the fastening mechanism is attached to the further shaft part and is offset in an axial direction predetermined by the axis of rotation of the shaft part by a bracket distance (halterstand) relative to the pole rotor, wherein the ratio between the bracket distance and the thickness of the pole rotor measured in the axial direction is between 0.75 and 5, preferably between 0.8 and 3 and particularly preferably between 0.9 and 1.8. By providing a certain size, the tightest arrangement of the fastening mechanism can be achieved, allowing to reduce the oscillations that occur during operation of the device or wheel bearing. Thus, an optimum distance between the wheel speed sensor and the magnetic pole rotor is maintained. The dimensioning at a ratio between 0.9 and 1.8 also advantageously allows the device to be designed as small as possible and thus economical in terms of installation space.

Another subject matter of the invention is an ABS system comprising means for positioning a wheel speed sensor relative to a pole rotor, the means comprising a fastening mechanism for attaching the means on a shaft part, a receiving region for receiving the wheel speed sensor, a positioning mechanism for controllably setting a distance between the receiving region and the pole rotor, and a shaft part and a further shaft part non-rotatably connected to the pole rotor, wherein the further shaft part is mounted so as to be rotatable relative to the shaft part about an axis of rotation. All features and their advantages described for the device according to the invention apply correspondingly to the ABS system according to the invention and vice versa. Preferably, the ABS system comprises a control or evaluation device which receives and evaluates the measured variable of the wheel speed sensor.

Another subject of the invention is a method for regulating a wheel speed sensor, in particular by means of a device according to the invention, comprising the following steps: providing a shaft body portion, mounting a fastening mechanism on the shaft body portion, mounting a wheel speed sensor on the receiving area and setting a distance between the wheel speed sensor and the magnetic pole rotor by a positioning mechanism. All features described for the device according to the invention and the advantages thereof apply correspondingly for the method according to the invention and vice versa.

Further advantages and features will become apparent from the following description of preferred embodiments of the subject matter of the invention with reference to the accompanying drawings. Here, the individual features of the individual embodiments can be combined with one another within the scope of the invention.

Drawings

Fig. 1 shows an apparatus for positioning a wheel speed sensor according to a first preferred embodiment of the present invention.

Fig. 2 shows an apparatus for positioning a wheel speed sensor according to a second preferred embodiment of the present invention.

Detailed Description

Fig. 1 shows a device 1 for positioning a wheel speed sensor 5 according to a first preferred embodiment of the present invention. Such a wheel speed sensor 5 is preferably part of the ABS system and is used to determine the current speed of the wheel. The basic component of an ABS system, in addition to the shaft part 4 and a further shaft part which can rotate relative to the shaft part 4 about a rotational axis, is a magnet rotor (not shown) which is connected to the further shaft part in a rotationally fixed manner. In particular, the wheel is also attached to the other shaft body part. The magnet rotor preferably comprises structures, such as teeth, on its periphery. Therefore, the wheel speed sensor 5, in particular the wheel speed sensor 5 arranged in a positionally fixed manner, detects the change between the teeth and the empty regions between the teeth, so that the current wheel speed is obtained. Here, the fundamental criterion for the success or failure of the design concept is the precise placement of the wheel speed sensor 5 with respect to the position of the pole rotor. Preferably, in order to position the wheel speed sensor 5 relative to the pole rotor, the device 1 has a fastening mechanism 3 that fastens on the shaft body portion 4 and a receiving area 2 for receiving the wheel speed sensor 5. In the embodiment shown in fig. 1, the fastening mechanism 3 is screwed to the shaft body portion 4. In particular, the fastening mechanism 3 is attached to a collar (Kragen)12 of the shaft body portion 4, in particular to a collar 12 extending circumferentially over the shaft body portion. In order to set the distance between the wheel speed sensor 5 and the pole wheel in a controlled manner, a positioning means 20 is provided, by means of which positioning means 20 the receiving region 2 can be displaced, in particular displaced, relative to the fastening means 3. Here, the positioning means 20 preferably comprise a fastening flap (Befestigungslasche)22, at a first end 31 of which a receiving region 2 for receiving the wheel speed sensor 5 is arranged and at a second end 32 of which an opening is arranged. Here, a spindle 23 projecting from the fastening mechanism 3 and having an external thread is penetratingly engaged in the opening. It is conceivable here for the spindle 23 to be a threaded pin or a screw with a screw head 10, which is screwed into the fastening mechanism 3. For fixing the fastening tabs 22, two fixing members 21 are provided, the fixing members 21 being able to be arranged on mutually opposite sides of the fastening tabs 22, in particular in the region of the opening. For example, the fixing member 21 is a nut, particularly a hexagon screw, which can be screwed on a thread. The fastening tabs 22 are preferably arranged between the fixing members 21, and the fastening tabs 22 can be clamped so as to be fixed between the fixing members 21. Then, the nut may be turned, for example, in order to adjust the distance of the fastening piece 22 with respect to the fastening mechanism 3, and thus the distance between the pole rotor and the wheel speed sensor 5. Here, the fastening tabs 22 can be displaced along a translation direction T, wherein the translation direction T is predetermined by the orientation of the spindle and preferably extends obliquely with respect to the rotation axis direction R, in particular at an angle of approximately 45 ° with respect to the rotation axis direction R.

Fig. 2 shows a device 1 for positioning a wheel speed sensor 5 according to a second preferred embodiment of the present invention. Here, the device 1 differs from the device 1 of fig. 1 only in that the fastening mechanism 3 of the second preferred embodiment is welded to the shaft body portion 4. In particular, the fastening mechanism 3 is welded to the collar 12 of the shaft body portion 4, in particular to the collar side of the shaft body portion 4 extending obliquely with respect to the rotation axis direction R.

Reference numerals

1 apparatus

2 accommodation area

3 fastening mechanism

4 shaft body part

5 wheel speed sensor

10 screw head

12 ringer ring

20 positioning mechanism

21 fixing member

22 fastening tab

23 spindle

31 first end part

32 second end portion

Direction of the R rotation axis

Direction of translation T