pig's hoof cutting machine

文档序号:1697835 发布日期:2019-12-13 浏览:28次 中文

阅读说明:本技术 猪蹄分切机 (pig's hoof cutting machine ) 是由 刘晓强 孙宁 王子杰 于 2019-09-24 设计创作,主要内容包括:本发明公开了一种猪蹄分切机,包括横向切断机构、纵向切断机构、驱动机构、台面板、落料阀门机构和机架,机架置于地面之上,台面板平铺在机架顶上,纵向切断机构安装于台面板上,台面板上在纵向切断机构切割后的猪蹄排出方向正前方开设猪蹄落料口,落料阀门机构装于台面板正反面用于打开或关闭猪蹄落料口;横向切断机构装在机架且位于猪蹄落料口的下方对纵切后的猪蹄进行横向切块,驱动机构装在机架上用于给横向切断机构和纵向切断机构提供动力。优点,本猪蹄分切机,由一台电机驱动,结构简单;猪蹄在推杆推动下沿导向装置进给剖切,操作安全。(The invention discloses a pig foot splitting machine which comprises a transverse cutting mechanism, a longitudinal cutting mechanism, a driving mechanism, a table board, a blanking valve mechanism and a rack, wherein the rack is arranged on the ground, the table board is flatly laid on the top of the rack, the longitudinal cutting mechanism is arranged on the table board, a pig foot blanking port is arranged right in front of the discharge direction of pig feet cut by the longitudinal cutting mechanism on the table board, and the blanking valve mechanism is arranged on the front side and the back side of the table board and used for opening or closing the pig foot blanking port; the transverse cutting mechanism is arranged on the frame and positioned below the pig-foot discharging opening to transversely cut the longitudinally cut pig-feet into blocks, and the driving mechanism is arranged on the frame and used for providing power for the transverse cutting mechanism and the longitudinal cutting mechanism. The pig trotter splitting machine has the advantages that the pig trotter splitting machine is driven by one motor, and the structure is simple; the pig trotters are pushed by the push rod to feed and cut along the guide device, so that the operation is safe.)

1. The utility model provides a pig's hoof cutting machine which characterized in that: the pig trotter cutting machine comprises a transverse cutting mechanism (100), a longitudinal cutting mechanism (200), a driving mechanism (300), a table board (400), a blanking valve mechanism (500) and a rack (600), wherein the rack (600) is arranged on the ground, the table board (400) is flatly laid on the top of the rack (600), the longitudinal cutting mechanism (200) is arranged on the table board (400), a pig trotter discharging hole (402) is formed in the table board (400) right in front of the discharging direction of pig trotters (001) cut by the longitudinal cutting mechanism (200), and the blanking valve mechanism (500) is arranged on the table board (400) and used for opening or closing the pig trotter discharging hole (402); the transverse cutting mechanism (100) is arranged on the rack (600) and is positioned below the pig trotter blanking port (402) to transversely cut the longitudinally cut pig trotters into blocks, and the driving mechanism (300) is arranged on the rack (600) and is used for providing power for the transverse cutting mechanism (100) and the longitudinal cutting mechanism (200);

the longitudinal cutting mechanism (200) comprises a guide device part (210) arranged on the table board (400), a disc cutter part (220) which is positioned in the guide device part (210) and arranged on the rack (600) and a push rod (230) for pushing the pig trotters (001) to move and longitudinally cut, wherein the guide device part (210) comprises a U-shaped safety cover (211), two side limiting reeds (212) and a top limiting reed (213), the safety cover (211) is fixed on the table board (400), the two side limiting reeds (212) are symmetrically arranged on two side walls of the safety cover (211) for centering the pig trotters (001) relative to the disc cutter part (220), a top surface limit reed (213) is arranged on the top wall of the safety cover (211) to ensure that the pig trotters (001) are downwards attached to a control plate (512) arranged on the table panel (400) in the blanking valve mechanism (500); the two side surface limiting reeds (212), the top surface limiting reeds (213) and the control plate (512) form a channel for longitudinally cutting the pig trotters, and the push rod (230) is inserted along the channel to push the pig trotters (001) to run along the channel so as to complete longitudinal cutting of the pig trotters (001); long grooves for the disc serrated knife (221) in the disc cutter part (220) to extend into so as to cut the pig trotters (001) are formed in the length direction on the table board (400) positioned below the safety cover (211), the control board (512) and the top surface limiting reed (213); a disc serrated knife (221) of the disc cutter part (220) is arranged on the cutter shaft, two ends of the cutter shaft are respectively arranged on bearing blocks (223), the two bearing blocks (223) are fixed on the rack (600), the disc serrated knife (221) extends into the long groove to cut the pig trotters (001), and the disc serrated knife (221) is powered by a driving mechanism (300);

the blanking valve mechanism (500) further comprises two valve plates (531) arranged at the pig's hoof blanking port (402) and two gear and rack mechanisms (520) for respectively driving the two valve plates (531) to be opened or closed simultaneously, the control plate (512) is tiled on the table panel (400) and movably arranged through a fixing plate (511), the fixing plate (511) is fixed on the table panel (400), one end of the control plate (512) is hinged with the fixing plate (511), and the other end of the control plate (512) is supported on the two gear and rack mechanisms (520); a long shaft (525) is fixed on one long edge of each of the two valve plates (531), one end of the long shaft (525) is connected with a gear rack mechanism (520), the other end of the long shaft (525) is rotatably connected on a support (533), and the support (533) is fixed on the back of the table panel (400); a rack and pinion mechanism (520) is fixedly arranged at the inlet end of the pig hoof blanking port (402) through a fixing frame (522), the rack and pinion mechanism (520) comprises a guide groove support (521), a rack (526), a gear (524), a roller (527), a valve plate return spring (530) and a valve plate return spring guide rod (529), the guide groove support (521) is vertically fixed on the fixing frame (522), the gear (524) is arranged in a guide groove of the guide groove support (521) and is positioned at the end part of the upper end of the guide groove support (521), one end of a long shaft (525) is fixedly connected with the gear (524) and penetrates through the guide groove support (521) and is rotatably supported on the guide groove support (521), the rack (526) is meshed with the gear (524), the roller (527) is arranged at the upper end of the rack (526) and supports the other end of an operation control plate (512), the operation plate (512) presses down the rack (, the gear (524) rotates to drive the valve plate (531) to close; the valve plate return spring guide rod (529) is vertically arranged, the upper end of the valve plate return spring guide rod (529) is connected with the lower end of the rack (526), the valve plate return spring (530) is sleeved on the valve plate return spring guide rod (529), the upper end of the valve plate return spring (530) props against the lower end of the rack (526), the lower end of the valve plate return spring (530) is supported on the spring supporting plate (523), the spring supporting plate (523) is arranged on the guide groove support (521), and the lower end of the valve plate return spring guide rod (529) penetrates through the spring supporting plate (523);

The transverse cutting mechanism (100) comprises a shifting roller part (110), a guide plate (120) and a block cutter set (130), the shifting roller part (110) and the block cutter set (130) are arranged on the rack (600), the block cutter set (130) is positioned under the roller (111), the guide plate (120) is arranged on the rack (600) and positioned between the shifting roller part (110) and the block cutter set (130), the guide plate (120) receives the pig trotters sent by the pig trotter port (402),

The dicing cutter set (130) is composed of a plurality of disc sawtooth blades (131) fixed on the cutter shaft, the dicing cutter set (130) is rotatably arranged on the rack (600) through bearing seats (223) at two ends of the cutter shaft, and the cutter shaft of the dicing cutter set (130) is arranged in parallel with the central shaft (112);

The guide plate (120) comprises a bent plate (121) and two arc-shaped side plates (123), wherein the bent plate is composed of an arc-shaped plate and a sliding plate, one end of the arc-shaped plate extends to the pig's hoof blanking port (402), the other end of the arc-shaped plate penetrates through and is connected with the sliding plate between the shifting roller part (110) and the dicing cutter set (130), the two arc-shaped side plates (123) are installed on two sides of the arc-shaped plate and are used for preventing the pig's hoofs from sliding out axially, and a plurality of cutter grooves for the disc sawtooth blades (131;

The poking roller part (110) comprises a roller (111), a central shaft (112) and a plurality of poking sheets (113), the poking sheets (113) are divided into three groups and are uniformly distributed on the outer surface of the roller (111), and the three groups of poking sheets are arranged along the axial direction of the roller (111); the roller (111) is fixed on the central shaft (112), and two ends of the central shaft (112) are respectively rotatably arranged on the rack (600) through bearing seats (223); an interval for the disc sawtooth blade (131) to pass through is reserved between two adjacent plectrums (113) in each group of plectrums.

2. the pig hoof splitting machine of claim 1, wherein the bent plate (121) is a single body and is formed of a steel plate through a sheet metal process.

3. The pig hoof splitting machine of claim 1, characterized in that the driving mechanism (300) includes a motor (310), a diverter (312), a reducer (317), a first synchronous belt (314), a second synchronous belt (319) and a third synchronous belt (315), the motor (310) is installed on the frame (600), a first belt pulley (311) is fixed on a motor shaft of the motor (310), the third synchronous belt (315) is sleeved on the first belt pulley (311) and the second belt pulley (134), the second belt pulley (134) is fixed on a cutter shaft of the cutter set (130), and the motor (310) drives the cutter set (130) to rotate at a high speed to perform a main cutting motion;

The speed reducer (317) is installed on the rack (600), an input shaft of the speed reducer (317) is connected with one end of a cutter shaft of the dicing cutter set (130) through a coupling (316), a third belt wheel (318) is fixed on an output shaft of the speed reducer (317), a second synchronous belt (319) is sleeved on the third belt wheel (318) and a fourth belt wheel (114), the fourth belt wheel (114) is fixed on a central shaft (112) of the roller shifting part (110), and the motor (310) drives three groups of shifting pieces on the roller drum (111) to move at a slow speed through the speed reducer (317) to push the pig trotters to feed transverse cutting blocks;

A motor shaft of the motor (310) is connected with an input of a steering gear (312), a fifth belt wheel (313) is fixed on an output shaft of the steering gear (312), a first synchronous belt (314) is sleeved on the fifth belt wheel (313) and a sixth belt wheel (224), the sixth belt wheel (224) is fixed on a cutter shaft of the longitudinal cutting mechanism (200), and the motor (310) drives the disc serrated knife (221) to rotate rapidly to cut off longitudinally.

4. the pig's hoof slitting machine according to claim 1, wherein the table panel 400 is a rectangular panel (401), the rectangular panel (401) is flatly laid on the top of the frame (600) and fixed, a long groove for the circular saw blade (221) for longitudinally cutting the pig's hoofs to extend out of the rectangular panel (401) is formed in the rectangular panel (401), a transverse cutting through groove is formed in the rectangular panel (401) near the pig's hoof discharge opening (402), an arc-shaped cover (403) is installed in the transverse cutting through groove, and a storage chamber (404) for temporarily storing the pig's hoofs to be slit is formed in the rectangular panel (401) near the guide portion (210).

Technical Field

The invention relates to a pig trotter splitting machine, and belongs to the technical field of food processing.

Background

the whole body of the pig is treasure, and the pig trotters are favorite food for many people. For baking to be tasty, the pig trotters need to be chopped into small pieces, because the bones of the pig trotters are hard and manual cutting of the pig trotters is both laborious and dangerous.

The existing band saw type slitting equipment is unsafe to operate and low in efficiency. Therefore, it is necessary to design a pig trotter cutting device which is safe to operate, convenient to use and efficient.

Disclosure of Invention

The invention provides a pig trotter splitting machine, aiming at the technical problems of unsafe operation and low efficiency of the existing band saw type splitting equipment in the background technology.

the technical scheme adopted by the invention is as follows: a pig foot splitting machine comprises a transverse cutting mechanism, a longitudinal cutting mechanism, a driving mechanism, a table board, a blanking valve mechanism and a rack, wherein the rack is arranged on the ground; the transverse cutting mechanism is arranged on the frame and positioned below the pig trotter discharging port to transversely cut the longitudinally cut pig trotters, and the driving mechanism is arranged on the frame and used for providing power for the transverse cutting mechanism and the longitudinal cutting mechanism;

The longitudinal cutting mechanism comprises a guide device part arranged on the table board, a disc cutter part which is positioned in the guide device part and is arranged on the rack and a push rod for pushing the pig trotters to move and longitudinally cut, the guide device part comprises a U-shaped safety cover, two side limiting reeds and a top limiting reed, the safety cover is fixed on the table board, the two side limiting reeds are symmetrically arranged on two side walls of the safety cover and are used for centering the pig trotters relative to the position of the disc cutter part, and the top limiting reed is arranged on the top wall of the safety cover and enables the pig trotters to be downwards attached to a control plate arranged on the table board in the blanking valve mechanism; the two side surface limiting reeds, the top surface limiting reed and the control plate are enclosed to form a channel for longitudinally cutting the pig trotters, and the push rod is inserted along the channel to push the pig trotters to move along the channel so as to complete the longitudinal cutting of the pig trotters; long grooves for the disc serrated knife in the disc cutter part to extend into so as to cut the pig trotters are formed in the length direction on the table board, the control board and the top surface limiting spring plate which are positioned below the safety cover; the disc sawtooth cutter of the disc cutter part is arranged on the cutter shaft, two ends of the cutter shaft are respectively arranged on bearing blocks, the two bearing blocks are fixed on the frame, the disc sawtooth cutter part extends into the elongated slot to cut the pig trotters, and the disc sawtooth cutter is powered by a driving mechanism;

The discharging valve mechanism also comprises two valve plates arranged at the pig hoof discharging port and two gear rack mechanisms for respectively driving the two valve plates to be opened or closed simultaneously, the control plate is flatly laid on the deck plate and movably arranged through a fixing plate, the fixing plate is fixed on the deck plate, one end of the control plate is hinged with the fixing plate, and the other end of the control plate is supported on the two gear rack mechanisms; a long shaft is fixed on one long edge of each of the two valve plates, one end of the long shaft is connected with a gear rack mechanism, the other end of the long shaft is rotatably connected to a support, and the support is fixed on the back of the table panel; the device comprises a pig trotter discharging port, a gear rack mechanism, a long shaft, a gear, a control plate, a gear rack, a guide groove support, a valve plate return spring guide rod, a guide groove support, a gear, a roller and a valve plate return spring, wherein the pig trotter discharging port is arranged at the inlet end of the pig trotter discharging port; the valve plate reset spring guide rod is vertically arranged, the upper end of the valve plate reset spring guide rod is connected with the lower end of the rack, the valve plate reset spring is sleeved on the valve plate reset spring guide rod, the upper end of the valve plate reset spring props against the lower end of the rack, the lower end of the valve plate reset spring is supported on a spring supporting plate, the spring supporting plate is arranged on a guide groove support, and the lower end of the valve plate reset spring guide rod penetrates through the spring supporting plate;

The transverse cutting mechanism comprises a shifting roller part, a guide plate and a cutting knife group, the shifting roller part and the cutting knife group are both arranged on the frame, the cutting knife group is positioned under the roller, the guide plate is arranged on the frame and positioned between the shifting roller part and the cutting knife group, the guide plate receives the pig trotters fed from the pig trotter blanking port,

The cutting knife group is composed of a plurality of circular saw-tooth blades fixed on the cutter shaft, the cutting knife group is rotatably arranged on the frame through bearing blocks at two ends of the cutter shaft, and the cutter shaft of the cutting knife group is arranged in parallel with the central shaft;

The guide plate comprises a bent plate and two arc side plates, the bent plate is composed of an arc plate and a sliding plate, one end of the arc plate extends to the pig's hoof blanking port, the other end of the arc plate penetrates through the space between the shifting roller part and the slicing knife group and is connected with the sliding plate, the two arc side plates are arranged on two sides of the arc plate and are used for preventing the pig's hoofs from sliding out axially, and a plurality of knife grooves for the disk sawtooth blades to extend into are formed in the arc plate;

The poking roller part comprises a roller, a central shaft and a plurality of poking sheets, the poking sheets are divided into three groups and are uniformly distributed on the outer cylinder surface of the roller, and the three groups of poking sheets are arranged along the axial direction of the roller; the roller is fixed on the central shaft, and two ends of the central shaft are respectively rotatably arranged on the rack through bearing blocks; an interval for the disc sawtooth blade to pass through is reserved between every two adjacent shifting pieces in each group of shifting pieces.

Preferably, the bent plate is a whole and is made of a steel plate through a sheet metal process.

Preferably, the driving mechanism comprises a motor, a steering gear, a speed reducer, a first synchronous belt, a second synchronous belt and a third synchronous belt, the motor is arranged on the frame, a first belt wheel is fixed on a motor shaft of the motor, the third synchronous belt is sleeved on the first belt wheel and the second belt wheel, the second belt wheel is fixed on a cutter shaft of the dicing cutter set, and the motor drives the dicing cutter set to rotate at a high speed to perform cutting main motion;

The speed reducer is arranged on the frame, an input shaft of the speed reducer is connected with one end part of a cutter shaft of the dicing cutter set through a coupler, a third belt wheel is fixed on an output shaft of the speed reducer, a second synchronous belt is sleeved on the third belt wheel and a fourth belt wheel, the fourth belt wheel is fixed on a central shaft of the shifting roller part, and the motor drives three groups of shifting pieces on the roller to move at a slow speed through the speed reducer to push the pig trotters to feed into transverse dices;

A motor shaft of the motor is connected with the input of the steering gear, a fifth belt wheel is fixed on an output shaft of the steering gear, a first synchronous belt is sleeved on the fifth belt wheel and a sixth belt wheel, the sixth belt wheel is fixed on a cutter shaft of the longitudinal cutting mechanism, and the motor drives the disc serrated knife to rotate rapidly to cut off longitudinally.

Preferably, the table board is a rectangular panel, the rectangular panel is flatly laid on the top of the rack and fixed, a long groove for the disc saw-tooth cutter for longitudinally cutting the pig trotters to extend out of the rectangular panel is formed in the rectangular panel, a transverse cutting through groove is formed in the rectangular panel and positioned beside a pig trotter discharge port, an arc-shaped cover is mounted on the transverse cutting through groove, and a storage cavity for temporarily storing the pig trotters to be cut is formed in the rectangular panel and beside the guide device.

the technical scheme of the invention is preferable.

The invention has the beneficial effects that:

1. According to the pig trotter splitting machine, the pig trotters are pushed by the push rod to feed and cut along the guide device, so that the operation is safe; an automatic opening and closing valve is arranged at the blanking opening to ensure that the longitudinally cut pig trotters always fall in a horizontal state and are vertical to the disc sawtooth blade which is transversely cut off. The slice group pushes the pig trotters to pass through the slice cutter group along the guide plate at a low speed, and the pig trotters are cut into a plurality of sections and then slide outwards along the guide plate.

2. This pig's hoof cutting machine is by a motor drive, simple structure.

drawings

Fig. 1 is a first directional view of a pig's hoof slitting machine.

Fig. 2 is a second directional view of the pig's hoof slitting machine.

Fig. 3 is a schematic view of the positions of the deck plate, guide portion and blanking valve mechanism (valve plate closed).

Fig. 4 is a schematic view of the valve plate of fig. 3 open.

Fig. 5 is a schematic diagram of a blanking valve mechanism.

Fig. 6 is a schematic view of the rack and pinion mechanism of fig. 5.

fig. 7 is a first view of the guide portion.

fig. 8 is a second view of the guide portion.

Fig. 9 is a schematic view of a pig's hoof slitting machine with hidden longitudinal cutoff and blanking valve mechanisms.

fig. 10 is a first directional view of the hidden deck of fig. 9.

Fig. 11 is a second directional view of the hidden deck of fig. 9.

Fig. 12 is a schematic structural view of the rack.

Fig. 13 is a first view of the assembly positions of the disc cutter portions of the drive mechanism, the transverse cutting mechanism and the longitudinal cutting mechanism.

fig. 14 is a second view of the assembled position of the disc cutter portions of the drive mechanism, the transverse cutting mechanism and the longitudinal cutting mechanism.

Detailed Description

The technical solution of the present invention is described in detail below, but the scope of the present invention is not limited to the embodiments.

In order to make the disclosure of the present invention more comprehensible, the following description is further made in conjunction with the accompanying drawings 1 to 14 and the detailed description.

in order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

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