阅读说明：本技术 一种纱线上蜡装置 (Yarn waxing device ) 是由 马先智 夏治刚 于 2019-09-06 设计创作，主要内容包括：本发明提供一种纱线上蜡装置,包括放线辊、收卷辊、设置于所述放线辊和所述收卷辊之间的蜡块储存箱以及设置于所述蜡块储存箱的正下方且与其相连通的纱线上蜡室；其中所述蜡块储存箱的外侧安装有第一加热箱,所述纱线上蜡室的外侧安装有第二加热箱,且所述第一加热箱和所述第二加热箱的外侧均安装有恒温控制器,所述第二加热箱的加热温度小于所述第一加热箱的加热温度。本装置结构简单,通过设置相互配合使用的第一加热箱和第二加热箱将蜡液转化为温度低,且容易上蜡的蜡油,从而可以有效避免纱线在上蜡过程中因温度过高发生断裂,进而保证了纱线的质量。(The invention provides a yarn waxing device which comprises an unwinding roller, a winding roller, a wax block storage box arranged between the unwinding roller and the winding roller, and a yarn waxing chamber arranged right below the wax block storage box and communicated with the wax block storage box; wherein first heating cabinet is installed in the outside of wax stone bin, the second heating cabinet is installed in the outside of yarn waxing room, just first heating cabinet with the thermostatic control ware is all installed in the outside of second heating cabinet, the heating temperature of second heating cabinet is less than the heating temperature of first heating cabinet. This device simple structure turns into the wax liquid low temperature through setting up first heating cabinet and the second heating cabinet that mutually supports used, and the wax oil of waxing easily to can effectively avoid the yarn at the waxing in-process because of the high emergence fracture of temperature, and then guaranteed the quality of yarn.)

1. A yarn waxing device comprises an unwinding roller and a winding roller; the method is characterized in that: further comprising:

the bottom of the wax block storage box is provided with a feed opening, and the wax block storage box is positioned between the pay-off roller and the wind-up roller;

the yarn waxing chamber is positioned at the bottom of the wax block storage box, and the top of the yarn waxing chamber is provided with a feeding hole communicated with a discharging hole of the wax block storage box;

the first heating box is arranged on the outer side of the wax block storage box;

the second heating box is arranged outside the yarn waxing chamber, and the heating temperature of the second heating box is lower than that of the first heating box;

and the constant temperature controller is arranged on the outer sides of the first heating box and the second heating chamber.

2. A yarn waxing device, as claimed in claim 1, wherein: first heating cabinet with be equipped with hydrologic cycle heating system in the second heating cabinet, just the temperature that the thermostatic control ware outside of first heating cabinet set for is 90 degrees, the temperature that the thermostatic control ware outside of second heating cabinet set for is 40 degrees.

3. The yarn waxing device according to claim 2, wherein heat conducting plates are installed between said first heating box and the wax block storage box and between said second heating box and the yarn waxing chamber.

4. A yarn waxing device, as claimed in claim 3, wherein: the first heating box with the outside of second heating box all is equipped with an insulation cover.

5. A yarn waxing device, as claimed in claim 1, wherein: still include yarn preliminary treatment subassembly, it is including being located the unwrapping wire roller with dust chamber between the yarn waxing chamber, set up in be close to in the dust chamber the electrostatic precipitator roller of unwrapping wire roller one side and set up in be close to in the dust chamber the static elimination roller of yarn waxing chamber one side.

6. A yarn waxing device, as claimed in claim 1, wherein: the yarn waxing device is characterized by further comprising a cooling assembly used for cooling the yarn after waxing, wherein the cooling assembly comprises a cooling chamber, air coolers fixedly arranged on the outer side wall of the bottom and the outer side wall of the top of the cooling chamber, and air guide pipes fixedly arranged on the inner side walls around the cooling chamber and communicated with the air coolers.

7. A yarn waxing device, as claimed in claim 1, wherein: the winding device is characterized by further comprising a tension adjusting assembly located between the cooling chamber and the winding roller, wherein the tension adjusting assembly comprises an electric cylinder, a tension pulley fixedly arranged at the output end of the electric cylinder and a tension sensor arranged on the tension pulley, and the tension sensor is electrically connected with the electric cylinder.

8. A yarn waxing device, as claimed in claim 1, wherein: still including being located the wax stone bin is kept away from the air purification subassembly of yarn waxing room one side, its include with the inside fan that is linked together through exhaust duct of wax stone bin, with clean room that the fan is linked together and install renewable activated carbon adsorption layer in the clean room.

Technical Field

The invention relates to the technical field of spinning, in particular to a yarn waxing device.

Background

The yarn is used as a textile, is mainly used for weaving, rope making, thread making, knitting, embroidering and the like, has large surface friction force and is easy to break in the later processing process, so the yarn needs to be waxed after being made so as to reduce the surface friction force. Adopt wax liquid more when waxing to the yarn among the prior art, generally put wax liquid in great bin to set up heating device and continuously heat in order to guarantee the waxing effect wax liquid, but this kind of mode of waxing continuously heating wax liquid, in-process waxing can appear because the too high condition that leads to yarn fusing or damage of temperature of wax liquid.

Disclosure of Invention

The invention aims to provide a yarn waxing device which can effectively solve the technical problems.

In order to achieve the purpose of the invention, the following technical scheme is adopted:

a yarn waxing device comprises an unwinding roller and a winding roller;

the bottom of the wax block storage box is provided with a feed opening, and the wax block storage box is positioned between the pay-off roller and the wind-up roller;

the yarn waxing chamber is positioned at the bottom of the wax block storage box, and the top of the yarn waxing chamber is provided with a feeding hole communicated with a discharging hole of the wax block storage box;

the first heating box is arranged on the outer side of the wax block storage box;

the second heating box is arranged outside the yarn waxing chamber, and the heating temperature of the second heating box is lower than that of the first heating box;

and the constant temperature controller is arranged on the outer sides of the first heating box and the second heating chamber.

Preferably, a water circulation heating system is arranged in the first heating box and the second heating box, the temperature set by the constant temperature controller outside the first heating box is 90 degrees, and the temperature set by the constant temperature controller outside the second heating box is 40 degrees.

Preferably, the heat-conducting plates are arranged between the first heating box and the wax block storage box and between the second heating box and the yarn waxing chamber.

Preferably, the outer sides of the first heating box and the second heating box are both sleeved with a heat preservation sleeve.

Preferably, still include yarn preliminary treatment subassembly, it is including being located the unwrapping wire roller with dust chamber between the yarn waxing chamber, set up in be close to in the dust chamber the electrostatic precipitator roller of unwrapping wire roller one side and set up in be close to in the dust chamber the electrostatic elimination roller of yarn waxing chamber one side.

Preferably, the yarn waxing device further comprises a cooling assembly used for cooling the yarn after waxing, wherein the cooling assembly comprises a cooling chamber, air coolers fixedly arranged on the outer side wall of the bottom and the outer side wall of the top of the cooling chamber, and air guide pipes fixedly arranged on the inner side walls around the cooling chamber and communicated with the air coolers.

Preferably, the winding device further comprises a tension adjusting assembly located between the cooling chamber and the winding roller, the tension adjusting assembly comprises an electric cylinder, a tension pulley fixedly arranged at an output end of the electric cylinder, and a tension sensor arranged on the tension pulley, and the tension sensor is electrically connected with the electric cylinder.

Preferably, still including being located the wax stone bin is kept away from the air purification subassembly of yarn waxing room one side, its include with the inside fan that is linked together through exhaust duct of wax stone bin, with the clean room that the fan is linked together and install the active carbon adsorption layer that can regenerate in the clean room.

Compared with the prior art, the invention has the following beneficial effects:

1. according to the invention, the wax block storage box, the yarn waxing chamber, the first heating box and the second heating box which are mutually matched are arranged to convert the wax liquid into the wax oil which is low in temperature and easy to wax, so that the yarn can be effectively prevented from being broken or damaged due to overhigh temperature in the waxing process, and the quality of the yarn is further ensured.

2. The temperature of the wax liquid and the wax oil can be conveniently controlled by arranging the water circulation heating system; meanwhile, the heat loss of the first heating box and the second heating box can be reduced by arranging the heat preservation layer, and the energy waste can be reduced.

3. According to the invention, the air purification component is arranged to purify the peculiar smell generated when the wax liquid is heated, so that the influence of the peculiar smell directly discharged into the air on the body health of workers can be avoided.

4. According to the invention, the yarn after waxing is cooled by arranging the two symmetrical air coolers and matching with the air guide pipe, so that cold air circulation can be formed in the cooling chamber, the cooling efficiency can be accelerated, and the cooling effect can be ensured.

5. According to the invention, the tension adjusting assembly is arranged, so that the yarn can be ensured to keep constant tension in the waxing and winding processes, and the influence on the quality of the yarn caused by too large or too small tension can be further avoided.

6. According to the invention, the yarn pretreatment assembly is arranged, so that the yarn can be subjected to dust removal and static electricity removal before the yarn is subjected to waxing work, and the phenomenon that wax oil is polluted due to dust adhered to the yarn and secondary utilization of the wax oil is influenced can be avoided.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below.

FIG. 1 is a schematic view of a yarn waxing device according to the present invention;

FIG. 2 is a schematic structural view of an air cleaning assembly in a yarn waxing device according to the present invention;

FIG. 3 is a schematic structural view of a cooling assembly in a yarn waxing device according to the present invention;

fig. 4 is a schematic structural diagram of a tension adjusting assembly in a yarn waxing device provided by the invention.

Numerical description in the figures:

1. a frame; 2. a yarn releasing roller; 3. a wind-up roll; 4. a wax block storage box; 5. a yarn waxing chamber; 6. a wax conveying pipe; 7. a first heating tank; 8. a thermostatic controller; 9. a heat conducting plate; 10. a fan; 11. an air purification chamber; 12. a regenerable activated carbon adsorption layer; 13. a second heating chamber; 14. heating a jacket; 15. a dust chamber; 16. an electrostatic precipitation roller; 17. a static electricity eliminating roller; 18. a cooling chamber; 19. an air guide pipe; 20. an air cooler; 21. a guide wheel; 22. an electric cylinder; 23. a tension wheel.

Detailed Description

The yarn waxing device of the present invention will be described more fully with reference to the accompanying drawings.

In the description of the present invention, it is to be understood that the terms "central," "lateral," "longitudinal," "front," "rear," "left," "right," "upper," "lower," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings for convenience in describing the invention and for simplicity in description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting of the scope of the invention.

As shown in fig. 1, the invention provides a yarn waxing device, which comprises a frame 1, a yarn releasing roller 2, a winding roller 3, a wax block storage box 4 and a yarn waxing chamber 5, wherein the wax block storage box 4 and the yarn waxing chamber 5 are arranged between the yarn releasing roller 2 and the winding roller 3; wax stone bin 4 with yarn waxing chamber 5 is upper and lower structure setting, just wax stone bin 4 is located directly over yarn waxing chamber 5. Wherein the top of wax stone bin 4 is equipped with the feed inlet, and its bottom is equipped with the discharge gate, the top of yarn waxing chamber 5 also is equipped with the feed inlet, discharge gate on the wax stone bin 4 with be linked together through a defeated wax pipe 6 between the feed inlet of yarn waxing chamber 5.

A first heating box 7 is installed on the outer side of the wax block storage box 4, the first heating box 7 is used for heating the wax blocks in the wax block storage box 4 until the wax blocks are melted into wax liquid, and enabling the wax blocks to be always in the liquid state in the waxing process, and in the yarn waxing process, in order to control the heating temperature of the wax liquid conveniently, a water circulation heating system is arranged inside the first heating box 7, and meanwhile, a constant temperature controller 8 is arranged on the outer side of the first heating box 7; the water circulation heating system comprises an S-shaped water pipeline, a heater and a circulating pump which are fixedly arranged in a first heating box 7, water flow in the S-shaped water pipeline is heated through the heater, water circulation is achieved under the action of the circulating pump, meanwhile, the constant temperature controller 8 is matched for use, the heating temperature of the first heating box 7 is kept constant, the purpose of controlling the heating temperature of wax liquid when the wax liquid is heated is achieved, the constant temperature controller 8 is electrically connected with the first heating box 7, the connecting mode is the prior art, the repeated description is omitted, and the temperature set by the constant temperature controller 8 is 90 degrees in the using process.

Simultaneously in wax liquid heating process, in order to make wax liquid be heated evenly, improve heating efficiency, so first heating cabinet 7 with install heat-conducting plate 9 between wax stone bin 4 to make the heat degree of first heating cabinet 7 can be even transmit wax stone bin 4 in, guarantee wax liquid thermally equivalent. In addition, in order to reduce energy waste in the heating process, a heat insulation layer is arranged on the outer side of the first heating box 7, so that heat loss can be reduced, and electric energy is saved.

Meanwhile, one side of the wax block storage box 4, which is far away from the yarn waxing chamber 5, is also provided with an air purification assembly, and the air purification assembly is used for removing peculiar smell generated in the process of heating wax liquid, so that influence on the health of workers caused by the fact that the peculiar smell is directly discharged into the air is avoided. As shown in fig. 2, the air purification assembly comprises a fan 10 communicated with the inlet of the wax block storage tank 4 through an exhaust pipe, an air purification chamber 11 communicated with the fan 10, and a renewable activated carbon adsorption layer 12 installed in the air chamber. The fan 10 is used for sucking the peculiar smell generated in the wax block storage tank 4 into the air purifying chamber 11 for purification and then discharging. The renewable activated carbon adsorption layer 12 is used for adsorbing odor, and after being used for a period of time, the renewable activated carbon adsorption layer can be taken out from the air purification chamber 11, and is heated and aired, so that the activity of the renewable activated carbon adsorption layer is recovered, and the effect of recycling is achieved, which is the prior art and is not described herein again.

Because the temperature of the wax liquid is high after being heated, if the wax liquid is directly used for waxing, the situation of yarn breakage is easy to occur, therefore, the yarn waxing chamber 5 communicated with the wax block storage box 4 is arranged in the embodiment, the second heating box 13 is arranged outside the yarn waxing chamber 5, and the purpose is to guide the wax liquid with high temperature in the wax block storage box 4 into the yarn waxing chamber 5, and then cool the wax liquid by utilizing the temperature difference between the wax block storage box 4 and the yarn waxing chamber 5, so that the wax liquid is cooled into the wax oil by the wax liquid. It should be noted that the heating principle of the second heating box 13 is the same as that of the first heating box 7, the constant temperature controller 8 and the insulating layer are also installed outside the second heating box 13, and the heat conducting plate 9 is installed between the second heating box 13 and the yarn waxing chamber 5; but the heating temperature of the second heating box 13 is controlled at 40 ℃, so that the wax in the yarn waxing chamber 5 is ensured to be in a wax oil shape, the waxing is easy, the yarn can be prevented from being broken due to overhigh temperature in the waxing process, and the quality of the yarn is ensured. In addition, in order to avoid the wax conveying pipe 6 being blocked in the process that the wax liquid flows from the wax block storage tank 4 to the yarn waxing chamber 5, a heating sleeve 14 is arranged on the outer side of the wax conveying pipe 6, and the heating sleeve 14 can be heated by a water circulation heating system or by an electric heating wire or other elements.

When waxing the yarn, in order to avoid that dust and impurities on the yarn pollute the wax liquid and affect the secondary utilization of the wax liquid, a yarn pretreatment assembly is arranged on one side of the yarn waxing chamber 5 close to the pay-off roller, and comprises a dust removing chamber 15, and an electrostatic dust removing roller 16 and an electrostatic eliminating roller 17 which are arranged in the dust removing chamber 15; the dust removal chamber 15 is fixedly arranged on the frame 1 through bolts and is parallel to the yarn waxing chamber 5; electrostatic precipitation roller 16 set up in be close to in the clean room 15 one side of unwrapping wire roller, the electrostatic elimination roller 17 set up in one side of unwrapping wire roller is kept away from to electrostatic precipitation roller 16, electrostatic precipitation roller 16 with the electrostatic elimination roller 17 all with the inside wall of clean room 15 rotates to be connected, and by installing motor on the clean room 15 lateral wall drives.

Meanwhile, a cooling assembly is further arranged on one side of the yarn waxing chamber 5 away from the dust removing chamber 15, as shown in fig. 3, and comprises a cooling chamber 18, an air guide pipe 19 and an air cooler 20; the cooling chamber 18 is fixedly installed on the frame 1 and is parallel to the yarn waxing chamber 5, the air guide pipes 19 are arranged on the inner side walls of the periphery of the cooling chamber 18, two air coolers 20 are arranged and are symmetrically installed on the outer side walls of the top and the bottom of the cooling chamber 18, and the air coolers 20 are communicated with the air guide pipes 19 so as to blow cold air into the cooling chamber 18 to cool the yarn after waxing. Two air coolers 20 are arranged and matched with the air guide pipe 19 for cooling, so that cold air circulation can be formed in the cooling chamber 18, the cooling efficiency can be accelerated, and the cooling effect can be ensured.

Two yarn guide wheels 21 are arranged on one side of the cooling chamber 18, which is far away from the yarn waxing chamber 5, and the cooled yarn is conveyed to the winding roller 3 to be wound under the driving of the guide wheels 21. In the winding process, in order to ensure that the tension applied to the yarn is constant, a tension adjusting group is arranged between the two guide wheels 21. As shown in fig. 4, it includes an electric cylinder 22, a tension pulley 23, and a tension sensor; the electric cylinder 22 is fixedly installed on the machine frame 1, the tension pulley 23 is fixed at the output end of the electric cylinder 22 through an installation frame, the tension sensor is installed on the tension pulley 23, and the tension sensor is electrically connected with the electric cylinder 22. In the winding process, the tension borne by the yarn can be kept consistent all the time by adjusting the height of the tension wheel 23, so that the tightness of the yarn wound on the winding roller 3 is kept consistent.

The working process of the device is as follows:

firstly, the power supply of the first heating box 7 is switched on, the temperature of the constant temperature controller 8 on the outer side of the first heating box is set to be 90 ℃ so as to heat and melt the wax blocks in the wax block storage box 4, then the power supply of the second heating box 13 is switched on, the temperature of the constant temperature controller 8 on the outer side of the first heating box is set to be 40 ℃, after the wax liquid solidified in the wax block storage box 4 is melted, the wax liquid flows into the yarn waxing chamber 5 along the wax conveying pipe 6, and the wax liquid flowing into the yarn waxing chamber 5 is cooled to be 40 ℃ due to the temperature difference between the wax block storage box 4 and the yarn waxing chamber 5, and then the wax liquid is changed into wax oil; then, the yarn to be waxed sequentially passes through the electrostatic dust removal roller 16 and the electrostatic elimination roller 17, and then enters the yarn waxing chamber 5 for waxing, wherein the yarn is always positioned at the bottom of the yarn waxing chamber 5 during waxing, so that the yarn can be prevented from being damaged after high-temperature wax liquid falls down; and (3) the yarn after waxing enters a cooling chamber 18 for cooling, and is finally wound on a winding roller 3.

Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention.