阅读说明：本技术 确定纺织机操作状态的方法及纺织机 (Method for determining operating state of textile machine and textile machine ) 是由 M·马莱克 罗宾·维茵 于 2019-05-29 设计创作，主要内容包括：本发明涉及一种确定纺织机(18)、特别是自由端纺纱机或喷气纺纱机的工位(1)的功能状态的方法,其中,该纺织机(18)包括多个工位(1),且其中,每一个工位(1)具有至少一个驱动器(11),借助该驱动器(11)操作相应工位(1)中与驱动器(11)相关联的至少一个处理机构(4、5、6、7、8、9、10、19)来处理纤维材料(2、3、16)。根据本发明,基于测量至少一个驱动器(11)的负载变量,即其负载角(α),确定工位(1)的至少一个处理机构(4、5、6、7、8、9、10、19)和/或至少一个驱动器(11)的功能状态。本发明还涉及一种用于执行确定工位(1)的功能状态的方法的纺织机。(The invention relates to a method for determining the functional state of a workstation (1) of a textile machine (18), in particular of an open-end spinning machine or an air-jet spinning machine, wherein the textile machine (18) comprises a plurality of workstations (1), and wherein each workstation (1) has at least one drive (11), by means of which drive (11) at least one processing means (4, 5, 6, 7, 8, 9, 10, 19) associated with the drive (11) in the respective workstation (1) is operated for processing a fibre material (2, 3, 16). According to the invention, the functional state of at least one processing means (4, 5, 6, 7, 8, 9, 10, 19) of the workstation (1) and/or of at least one drive (11) is determined on the basis of a measurement of a load variable of the at least one drive (11), i.e. its load angle (alpha). The invention also relates to a textile machine for carrying out the method for determining the functional state of a workstation (1).)

1. A method for determining the functional state of a workstation (1) of a textile machine (18), in particular an open-end or air-jet spinning machine,

Wherein the textile machine (18) comprises a plurality of work stations (1), and

Wherein each station (1) has at least one drive (11) by means of which the fibrous material (2, 3, 16) is processed by operating at least one processing means (4, 5, 6, 7, 8, 9, 10, 19, 20) associated with the drive (11) in the respective station (1),

it is characterized in that the preparation method is characterized in that,

On the basis of measuring the load variable of the at least one drive (11), i.e. the load angle (a) thereof, the functional state of at least one processing means (4, 5, 6, 7, 8, 9, 10, 19, 20) of the workstation (1) and/or of the at least one drive (11) is determined.

2. Method according to the preceding claim, characterized in that a drive (11) associated with a handling means (4, 5, 6, 7, 8, 9, 10, 19, 20) in the form of a dispersing unit (4), a spinning rotor (5), a traversing device (6, 20), a pair of take-off rollers (7), a reel (9) and/or a winding roller (10) measures a load variable at least in the station (1).

3. Method according to at least one of the preceding claims, characterized in that, based on the measured load variables, it is determined that:

A blockage, wear, probability of failure, service life and/or maintenance interval of the handling means (4, 5, 6, 7, 8, 9, 10, 19, 20) and/or the drive (11); and/or

-a production rate of said station (1); and/or

-the fibrous material (2, 3, 16) is present in the station (1); and/or

Eliminating the possibility of error causes.

4. Method according to at least one of the preceding claims, characterized in that the blocking of the handling means (4, 5, 6, 7, 8, 9, 10, 19, 20) is determined before the end position, the stop position and/or the stop position of the handling means (4, 5, 6, 7, 8, 9, 10, 19, 20) is reached.

5. Method according to at least one of the preceding claims, characterized in that the limit values above and/or below the load variable are monitored.

6. Method according to at least one of the preceding claims, characterized in that a load variable distribution is created from measured load variables.

7. Method according to at least one of the preceding claims, characterized in that at least one reference value, in particular a reference profile, of the load variable of the driver (1) is created from the measured load variable, wherein the reference value, in particular the reference profile, is created, in particular during a first start-up phase of the workstation (1); and/or the reference value, in particular the reference profile, is compared with the measured load variable, in particular the load variable profile.

8. Method according to at least one of the preceding claims, characterized in that the load profile of the driver (11) is compared with the instantaneous position and/or the instantaneous rotational position of the handling means (4, 5, 6, 7, 8, 9, 10, 19, 20) of the workstation (1) operated by the driver (11).

9. Method according to at least one of the preceding claims, characterized in that the load variables and/or load variable distributions of the drivers (11) of the first workstation (1) are compared with the load variables and/or load variable distributions of the corresponding drivers (11') of the second workstation (1').

10. Method according to at least one of the preceding claims, characterized in that the load variable and/or the load variable distribution of at least one first driver (11) of a workstation (1) is compared with the load variable and/or the load variable distribution of a second driver (11) of the same workstation (1).

11. Method according to at least one of the preceding claims, characterized in that the load variables and/or the load variable distribution of the driver (11) are statistically evaluated.

12. Method according to at least one of the preceding claims, characterized in that an average value, in particular a time average value, and/or a fluctuation, in particular a periodic fluctuation, of the load variable and/or the load variable distribution is determined.

13. Method according to at least one of the preceding claims, characterized in that load variables are measured and/or the functional status of the workstation (1) is determined by means of a control (12) of the workstation (1) and/or of the textile machine (18).

14. Textile machine (18), in particular open-end or air-jet spinning machine, comprising: a plurality of stations (1), wherein each station (1) has at least one drive (11), by means of which drive (11) at least one processing means (4, 5, 6, 7, 8, 9, 10, 19, 20) associated with the drive (11) in the respective station (1) can be operated for processing the fibrous material (2, 3, 16); and at least one controller (12); at least one drive (1) of the textile machine (18) can be controlled by means of the controller (12),

It is characterized in that the preparation method is characterized in that,

The controller (12) is configured to operate the textile machine (18) according to the method of at least one of the preceding claims.

Technical Field

The invention relates to a method for determining the functional state of workstations of a textile machine, in particular an open-end spinning machine or an air-jet spinning machine, wherein the textile machine comprises a plurality of workstations, and wherein each workstation has at least one drive by means of which at least one processing means associated with the drive in the respective workstation is operated for processing a fibrous material. The invention also relates to a textile machine for carrying out the method for determining the functional status of a workstation.

background

EP 2309043 a1 has disclosed a spinning machine comprising at least one sensor which senses an operating state of the spinning machine and emits a signal which is characteristic of the operating state. In addition, at least one actuator is provided, to which this signal is fed and measures are taken on the basis of this signal. However, a disadvantage of measuring the operating state by means of a sensor is that this represents an addition of components, which leads to an increase in costs.

Disclosure of Invention

In view of the above, it is an object of the present invention to overcome the disadvantages of the prior art.

the solution of the invention for achieving the above object comprises a method for determining the functional status of a workstation of a textile machine and a textile machine having the features of the independent claims.

The invention relates to a method for determining the functional state of a workstation of a textile machine. The textile machine can be, for example, an open-end spinning machine or an air jet spinning machine. The functional status of a workstation may be, for example, wear, functional failure, blockage, probability of failure, productivity, and/or service life. For example, jams may occur between moving parts of a workstation. Also, the functional state may be an operational state of the processing mechanism.

Furthermore, the textile machine comprises a plurality of stations, so that the productivity of the textile machine is multiplied depending on the number of stations.

In addition, each station has at least one drive by means of which the fibrous material is processed by operating at least one processing means associated with the drive in the respective station. The processing means process the fibrous material in such a way that the stations are able to produce their final or intermediate products. The processing means may be structural units, auxiliary means and/or devices for processing or transferring the fibrous material. For example, the station may be a carding machine capable of processing the individual fibers into a web without orientation. In this case, the processing means may be, for example, a roller which is set in rotation by a drive to orient the non-oriented fibers.

The fiber material can also be a fiber tape, which is first separated into individual fibers in a spinning position by a processing device (e.g., a separation unit) and then spun into a yarn by a processing device in the form of a spinning rotor. In this case, the drive can drive the dispersing unit or the spinning rotor.

The station may also be a rewinding unit by means of which the yarn is rewound from one reel to another.

According to the invention, at least the functional state of at least one processing means is determined on the basis of measuring the load variable of at least one drive. Additionally or alternatively, the functional status of the drive may be determined. Additionally or alternatively, the functional state of the workstation can be inferred from the functional state of the processing mechanism and/or the drive. In functional states, for example, which indicate that a spinning rotor is not functioning 100%, the functional state of the working position is likewise limited. If the functional state is an operating state of the processing means, it can be determined by means of the measured load variable whether the processing means, in particular the decentralized unit or the workstation, is in normal operation or is in operation.

In particular, a functional state of a driver at which a load variable is measured may be determined. The load variable may for example be a load angle of the at least one driver. In an electric drive, the load angle is defined as the angle between the stator magnetic field and the rotor magnetic field of the drive.

Additionally or alternatively, the load variable may also be a torque of the drive. By measuring the load variable, the behavior of the driver can be determined, so that its behavior can be detected more accurately. In particular, the load variables, in particular the load angle and/or the torque, can be determined by means of the current, the voltage and/or by means of a time profile of the current and/or the voltage of the drive. In this way, the measurement of the load variable can be carried out, in particular, without the aid of sensors. The measurement of the load variable can be done reliably and accurately.

The method is illustrated below in connection with a load angle. But the method can certainly be transferred to other load variables.

The load angle is the angle between the stator magnetic field and the rotor magnetic field of the electric drive. For an unloaded drive, the load angle is 0 °, and the load angle becomes larger as the load increases. When the load angle is 0 °, the stator magnetic field and the rotor magnetic field are oriented antiparallel to each other. In contrast, if the driver is loaded, the load angle increases, so that the functional state can be inferred therefrom. By means of the load angle, an inference can be obtained about the load acting on the driver. Furthermore, changes in the load of the drive can be inferred by changes in the load angle. For example, if the drive of the workstation locks up, the load angle increases. From this information, a deadlock can be inferred, and the functional status can be determined.

In an advantageous development of the invention, the load variable is measured at least at the drives associated in the work stations with the handling means in the form of a dispersing unit, a spinning rotor, a traversing device, a pair of take-off rollers, a winding drum and/or a winding roller. This allows the functional state of the driven processing means in the workstation to be determined.

Advantageously, based on the measured load variable, a blockage, wear, probability of failure, service life and/or maintenance interval of the processing means and/or the drive is determined. For example, a replacement processing facility may be planned for identifying wear. Based on the probability of failure or service life, the number of processing mechanisms that should be prepared for future replacement may be planned. Based on the maintenance intervals, maintenance schedules for the workstations and/or the textile machine can be planned. If wear occurs or is exacerbated, for example, the handling mechanism may be more difficult to move, such that the driver associated with the handling mechanism is more heavily loaded and the load variable (e.g., load angle) increases. Based on this measurement, wear can be inferred.

Additionally or alternatively, based on the measured load variable, the productivity of the workstation may be determined. This allows an estimate of the production cost of the final product. This enables, for example, a particular processing of a low-productivity station, for example by shutting down or more centrally maintaining the station. If the workstation has a high production rate, at least one drive is loaded higher, so that the load variable changes. In particular, if the stations have a high production rate, all the drives of the stations are equally loaded higher, from which it can be concluded that the birth yield is improved.

Additionally or alternatively, the presence of fibrous material in the station may be determined based on a measured load variable. When a drive of a processing means or drives of a plurality of processing means of a workstation, in particular all drives, are unloaded, one or more load variables of the drive, for example in the form of a load angle, are substantially zero or at least substantially smaller when the drive is idle than when the drive is loaded, wherein this may indicate the absence or absence of fibrous material. For example, depletion of the fiber band stored in the spinning tank for producing the yarn may occur at the station producing the yarn, with the result that the production of the yarn is interrupted, but the drive of the station still continues to operate the processing means. If the fibre material is exhausted, this can be recognized on the basis of a reduction in the load angle or a sharp change in the load angle and the station is switched off and/or a corresponding notification is given in order to save energy or to give the operator attention to the additional filling of fibre material. In addition, excessive wear of the idle processing means, in particular of the feed rollers, can also be avoided. Also, it is possible to recognize the presence or absence of the fiber material during the piecing and to stop driving the dispersing unit and the feeding unit of the spinning place when there is a lack of fiber material. This avoids a useless piecing process.

It is also advantageous to determine the blocking of the handling means before reaching the end position, the stop position and/or the stop position of the handling means. Since the jamming of the handling means is a state similar to the reaching of the end position, the stop position and/or the stop position, it is advantageously possible to identify the jamming before reaching the corresponding position, so as not to be confused with the reaching of the end position, the stop position and/or the stop position. For example, the processing mechanism may be a traversing device that traverses back and forth between two end positions. In the end position, the traversing direction of the traversing device is reversed, so that a specific curve or load variable change occurs in the end position, which is at least similar in the two end positions. By comparing the load variable behavior at the time of the occlusion with the load variable behavior in the end positions, it can be concluded that there is an occlusion between the end positions.

As an advantageous solution, too, the load variable is detected as being above a limit value. This protects the drive against functional failure or damage, for example due to overload. In particular, a limit value of 90 ° can be selected for the load angle, since the drive is tilted from this load angle and possibly stopped. In addition or alternatively, it can also be recognized that the load variable falls below a limit value. It can be concluded from this that the load of the drive is not exceeded.

It is also advantageous that a load variable distribution is created from the measured load variables. To create a load variable distribution, the load variables may be plotted against time, for example, over a time interval. By means of a load variable profile which represents a load variable curve over a relatively small time interval (for example several seconds), it is possible, for example, to detect a relatively sudden change in the functional state of the processing means. Whereby it is possible to identify, for example, a blockage occurring in substantially a few seconds. When blocking, it is sufficient that the load variable changes relatively quickly, so that a load variable distribution is created in a very small time interval. If this creates a load variable distribution in just a few seconds, a fault such as a blockage or absence of fibrous material can be identified.

Additionally or alternatively, the load variable distribution may also be created over a longer period of time or a longer time interval. The length of the time period depends on the type of functional state that should be determined. For example, if wear of the processing mechanism should be identified, a load variable distribution may be created over a period of time in which wear has a significant effect on the load variable. Such a period of time may be days to weeks. Over such a long period of time, the load variable will change due to wear, which can be identified by the load variable distribution recorded from days to weeks.

In this case, a load variable profile can be created continuously, so that the functional state of the processing means and/or the driver is monitored without interruption. Furthermore, the load variable distribution may also be created within certain time intervals, so that the measurement and/or calculation effort for the comparison is relatively small.

Advantageously, at least one reference value, preferably a reference profile, of the load variable of the drive is generated as a function of the measured load variable. This enables the creation of a reference profile for the spinning rotor drive, for example. The baseline profile may be recorded over a period of time. Preferably, the reference profile is created when in a normal functional state, i.e. when in a state of non-functional failure or the like. The reference profile represents a curve of the load angle over time. With the aid of the reference value or reference profile, a comparison can be made with the normal operation of the workstation. Likewise, in order to identify the presence of fibrous material, for example, reference values for the load variables of the drives of the dispersing units can be created. The reference value can then likewise be established in the normal functional state, i.e. when fibrous material is present at the station.

Advantageously, the reference value or reference profile is created during an initial start-up phase of the workstation. In addition or alternatively, the reference value or the reference profile can also be created during an initial start-up phase of the drive and/or the processing means. The initial start-up phase is after the station is in place, while all parts of the station still function as intended, i.e. the processing means are usually free of wear etc. and e.g. not blocked. The station has no abrasion and no functional fault, the service life is longest and the failure probability is lowest. The reference profile created at the same time represents the best functional state of the workstation.

In order to create a reference value during the initial start-up phase of the processing means, it may for example be sensible to determine the presence of fibre material in the processing means or, as the case may be, the presence of a thread therein. For example, a reference value for the driver of the dispersing unit can be created immediately after the start of the piecing process, at which point the fiber feeding has not yet started, so that the dispersing unit is still idle, without the need to comb the fiber material. If necessary, it is even possible that the reference value is already created during the pre-feeding.

The reference value or the reference profile can advantageously be compared with the currently measured load variable or the recorded load variable profile. In this case, the currently measured load variable or load variable distribution reflects the current functional state of the drive and/or the processing means. By comparing the load variable profile with a reference profile, differences can be determined between the instantaneous functional state and the functional state of the drive, the processing means and/or the workstation at the time of the intended operation. For example, in the case of the above-described dispersing unit, if the currently measured value of the load variable is higher than the previously determined reference value after the start of the fiber feeding or during the ongoing current spinning operation, it follows that a fiber band is present and the piecing or regular spinning process is continued. In contrast, if the value of the load variable is determined to be equal to the previously determined reference value, it is concluded therefrom that the fibre band is missing and the splice is interrupted or, in the case of a station running, the station concerned is taken out of operation.

It is also advantageous to compare the load profile of the drive with the instantaneous position of the processing means of the workstation driven by the drive. In addition or alternatively, the load profile of the drive can also be compared with the instantaneous rotational position of the processing means of the workstation driven by the drive. The processing means of the driven station can be, for example, a traversing device, so that a deviation between a target position and an actual position of the traversing device can be detected by comparing the load profile with the instantaneous position. The load profile has a specific profile, for example, when the drive drives the traversing device, in particular at the reversal point of the traversing device. Based on comparing the instantaneous position of the traversing means, the difference between the target position and the actual position can be deduced.

As a further advantageous variant, the load variable of the driver of the first workstation is compared with the load variable of the corresponding driver of the second workstation. Additionally or alternatively, the load variable distribution of the driver of the first workstation can also be compared with the load variable distribution of the corresponding driver of the second workstation. In this way, for example, the load variables and/or the load variable distributions of the drives of the spinning rotors of the two stations can be compared with one another. This allows the functional status of the two stations to be compared. For example, it can be recognized which of the two spinning rotors of the two stations has a higher productivity. If, for example, the production rate of a spinning rotor at a first station is higher than the production rate of a spinning rotor at a second station, the drive of one spinning rotor is more heavily loaded than the drive of the other spinning rotor. The loading variables of the drives associated with the two spinning rotors are thus different, so that the productivity of a station or the difference in productivity of two stations can be inferred. In addition, for example, wear of two spinning rotors can be detected, since in this case the two load variables and/or the load variable distribution deviate from each other. In particular, the deviations of the two load variables and/or the load variable distributions of the two drivers can be compared with one another. Additionally or alternatively, the drives of more than two stations may be compared. In this case, only the drives associated with a certain processing means can be compared with each other. For example, the load variables and/or load variable profiles of a part of the drives of the spinning rotors of the textile machine or even of all the drives of the spinning rotors of the textile machine can be compared with each other. This makes it possible, for example, to determine which spinning rotor has the highest production rate or, for example, the lowest wear. If, for example, the load of all the drives of the first workstation is higher than the load of all the drives of the second workstation, it can thus be indicated that the production rate of the first workstation is higher than the production rate of the second workstation.

it is also advantageous to compare the load variable of at least one first driver of a workstation with the load variable of a second driver of the same workstation. Additionally or alternatively, the load variable distribution of at least a first driver of a workstation may also be compared with the load variable distribution of a second driver of the same workstation. The two drives or the processing devices operated by the drives can be arranged one after the other, in particular in a tight manner, for example in the feed direction of the thread. This enables, for example, the determination of a malfunction occurring between the two drives. Additionally or alternatively, the load variables and/or load variable distributions of a plurality of drives of a certain workstation can be compared with one another.

Statistical evaluation of the load variables of the driver can likewise bring advantages. Additionally or alternatively, the load variable distribution may be statistically evaluated. For example, wear can be inferred from continuous changes, in particular continuously steady changes, of the load variables and/or of the load variable distribution, so that changes in the load variables can be determined. This enables, for example, the determination of the slope (positive or negative) over time. In this case, for example, the standard deviation, the variance and/or the statistical distribution, in particular the gaussian distribution, of the load variables can be evaluated.

As an advantageous solution, the mean value of the load variable is determined. Additionally or alternatively, fluctuations in the load variable can also be determined. Additionally or alternatively, the mean value and/or the fluctuation of the load variable distribution can likewise be determined. As the average value, for example, a time average value may be formed. As an advantageous solution, the periodicity is also determined during the fluctuation. For example, periodic fluctuations in load variables may occur in a drive that drives a processing mechanism under imbalance.

The advantage is that the load variable can also be measured by means of the control unit of the workstation and/or the textile machine. In addition or alternatively, the functional state of the drive and/or the processing means can also be determined by means of the controller. Preferably, the controller can be connected to at least one driver, so that the controller can control the driver and receive load variables from the driver or measure the load variables itself. For example, an evaluation program can be stored in the controller, which generates the load variables, the load variable changes, the reference profile and/or the load variable profiles. These data may also be stored or already exist in the controller of the memory. The controller may determine the load variable, for example by measuring the current and/or voltage of the driver. In particular, the controller may determine the load variable by measuring an induced voltage occurring in the operation of the driver. The controller may also, for example, measure the phase shift between the drive current, the voltage and the induced voltage, thereby determining the load variable.

The invention also relates to a textile machine, in particular an open-end spinning machine or an air jet spinning machine, having a plurality of workstations, each having at least one drive. By means of the drive, at least one processing means associated with the drive in the respective station can be operated for processing the fibre material. If the station is, for example, a spinning station, the processing means can be, for example, a dispersing unit, a spinning rotor, a pair of take-off rollers, a traversing device and/or a winding roller.

The textile machine also has at least one controller, by means of which at least one drive of the textile machine can be controlled. Additionally or alternatively, a station and/or group of stations may have a controller. In this case, the controller includes a mechanism that can be used to cause the actuator to control the actuator. The controller may also have a memory unit for storing a control program, a computing unit for evaluating measured values, and/or at least one interface for exchanging control data and/or measurement data.

According to the invention, the controller is configured such that the textile machine can be operated according to the method of at least one of the characteristics described above and/or below.

Drawings

Further advantages of the invention are described below in connection with the examples. In the figure:

FIG. 1 shows a schematic side view of a station of an open-end spinning machine;

Fig. 2a to 2c show schematic cross-sectional views of a drive with a stator and a rotor;

Fig. 3 shows a schematic front view of a textile machine with two stations.

Detailed Description

Fig. 1 shows a schematic side view of a station 1 of a textile machine 18. In this figure, textile machine 18 may comprise a plurality of stations 1. In the present exemplary embodiment, the station 1 is configured as a spinning station. The spinning station can receive the fiber band 3 and produce a yarn 2. Station 1 as shown in fig. 1 produces yarn 2 from a fiber tape 3. Yarn 2 passes through station 1 in a feed direction LR and can be wound onto a drum 9.

The station 1 of the present embodiment has a dispersion unit 4, which dispersion unit 4 disperses the individual fibres 16 from the fibre band 3. The individual fibers 16 are led to a spinning rotor 5, which spinning rotor 5 produces a yarn 2 from the individual fibers 16. In the present embodiment, the spinning rotor 5 is arranged in a spinning box 17. The yarn 2 formed by the spinning rotor 5 is drawn off from the spinning box 17 by means of a draw-off roller pair 7 in the spinning rotor 5, wherein the yarn 2 can still pass through a first traversing device 6, which first traversing device 6 traverses the yarn 2. By means of the first traversing device 6, the yarn 2 can be traversed between the pair of take-off rollers 7 in order to reduce or delay the wear of the pair of take-off rollers 7. In the thread feed direction LR, downstream of the take-off roller pair 7, the station 1 has a deflection unit 8, which deflection unit 8 deflects the thread 2 onto a drum 9 and winds the thread 2 onto the drum 9. In the yarn feeding direction LR, the station 1 of the present embodiment has a second traverse device 20 downstream of the deflecting unit 8, and the yarn 2 can be traversed between the deflecting unit 8 and the drum 9 by the second traverse device 20. The yarn 2 can be wound to the width of the drum 9 by means of the second traverse device 20. The reel 9 may be driven by a winding roller 10, which winding roller 10 abuts against the reel 9 and drives the reel 9 by friction between the reel 9 and the winding roller 10. In addition or as an alternative, the reel 9 itself can also have a drive.

In the present exemplary embodiment, a thread monitor 19 is arranged between the pair of take-off rollers 7 and the deflection unit 8, by means of which thread monitor 19 the presence of the thread 2 can be monitored.

According to the present embodiment, the dispersing unit 4, the spinning rotor 5, the first traverse device 6, the pair of take-off rollers 7, the deflecting unit 8, the second traverse device 20, the winding drum 9, the winding roller 10 and the thread monitor 19 are processing means for processing the fiber material in the station 1. In this case, the dispersing unit 4 changes the shape of the fiber material, for example. The dispersion unit 4 disperses the individual fibers 16 from the fiber belt 3. The spinning rotor 5 can process the individual fibers 16 into a yarn 2. The first traverse device 6 and/or the second traverse device 20 move the yarn 2 transversely with respect to the yarn feeding direction LR. In contrast, the pair of pull-out rollers 7 feeds the thread line 2 in the thread feeding direction LR.

Furthermore, the station 1 has at least one drive 11. In the present exemplary embodiment, the station 1 has a plurality of drives 11a to 11f, wherein the processing means according to the exemplary embodiment are the dispersing unit 4, the spinning rotor 5, the first traverse 6, the take-off roller pair 7, the second traverse 20 and the winding roller 10, which are each associated with one drive 11a to 11f (fig. 3 shows the drive 11f associated with the second traverse 20). The processing means 4, 5, 6, 7, 10, 20 can be driven independently of one another by means of the associated drives 11a to 11 f.

Furthermore, station 1 may advantageously have a controller 12, which controller 12 may be connected to at least one of the drives 11a to 11f by means of a connection (not shown in the figures) in order to control these drives, thereby enabling the production process of yarn 2 to be carried out.

According to the invention, the load variables of at least one of the drives 11a to 11f of the workstation 1 are measured in order to be able to determine the functional state of the workstation 1. The load variable may be, for example, the load angle α of the drivers 11a to 11 f. The load variable may also be the torque exerted by the drivers 11a to 11 f. The functional state may be, for example, a functional failure, a blockage, a productivity, a service life, wear and/or a probability of failure of the drives 11a to 11f and/or of the processing means 4, 5, 6, 7, 10, 20. Based on the functional state of the drives 11a to 11f and/or the processing means 4, 5, 6, 7, 10, 20, the functional state of the workstation 1 can be inferred. In general, limiting the functional state of the drives 11a to 11f and/or the processing means 4, 5, 6, 7, 10, 20, for example, leads to limiting the functional state of the entire workstation 1. For example, slow operation of the dispersal unit 4 may be a limiting factor in the functional status of the station 1.

in the following fig. 2a to 2c, the load angle α is explained as an example of a load variable. The load angle alpha is defined as the angle between the stator field and the rotor field N-S of the motor. The drives 11a to 11f can be electric drives, in particular electric motors.

fig. 2a to 2c show schematic cross-sectional views of an electric drive 11 with a stator 13 and a rotor 14. Referring to fig. 2a to 2c, the rotor 14 is rotatable about an axis of rotation 15. The stator 13 forms a stator magnetic field N-S at least during operation of the driver 11, for example in the stator 13. The rotor 14 further forms a rotor magnetic field N '-S' at least during operation of the drive 11, which rotor magnetic field N '-S' is formed here, for example, between a north pole N 'of the rotor magnetic field N' -S 'and a south pole S' of the rotor magnetic field N '-S'. These two magnetic fields interact with each other so that the driver 11 can apply a torque.

during operation of the driver 11, the north pole N and the south pole S of the stator magnetic field N-S may rotate in the direction of rotation DR 1. The north pole N and the south pole S are always offset by 180 ° from each other, so that they always move in the same manner in the direction of rotation DR 1. Thus, the two arrows relating to north pole N and south pole S bear the same reference DR 1.

Due to the magnetic force F between the stator magnetic field N-S and the rotor magnetic field N '-S', the rotor 14 may also be displaced in rotation by the rotation of the stator magnetic field N-S in the direction of rotation DR 1. In this case, magnetic forces F are formed between the south pole S and the north pole N 'and between the north pole N and the south pole S'. Thus, the rotor 14 rotates in the rotation direction DR 2.

If, for example, the south pole S of the stator magnetic field N-S arranged in the upper part of the stator 13 in fig. 2a rotates in the direction of rotation DR1, it attracts the north pole N ' of the rotor magnetic field N ' -S ' due to the magnetic force F, so that the rotor 14 rotates therewith in the direction of rotation DR 2. The same applies to the north pole N of the stator magnetic field N-S arranged in the lower part of the stator 13. The north pole N attracts the south pole S ' of the rotor field N ' -S ' due to the magnetic force F, so that the rotor 14 rotates again in the direction of rotation DR 2. In normal operation of the drive 11, the direction of rotation DR1 is always oriented the same as the direction of rotation DR 2.

In the embodiment of fig. 2a, the load angle α between the stator field N-S and the rotor field N '-S' is 0 °, since the south pole S and the north pole N 'and the north pole N and the south pole S' are not angularly displaced relative to each other. This is the case during operation of the drive 11 when the drive 11 is unloaded. In the unloaded condition, the rotor 14 is always able to follow the rotating stator field N-S.

Fig. 2b shows an example of a driver 11 load. Thus, a load acts on the driver 11. The north pole N and the south pole S of the stator field N-S rotate further with respect to fig. 2 a. The stator field N-S precedes the rotor field N '-S'. This prevents the rotational load of the rotor 14 from braking the rotor 14 due to the load acting on the rotor 14. The rotor 14 follows the stator field N-S such that the load angle alpha is in the range of about 45 deg..

However, a load angle α of about 45 ° also makes the magnetic force F and the rotor 14 at an angle to each other, so that the torque of the magnetic force F acts on the rotor 14 based on the lever law. The driver 11 can transfer a load applied thereto.

Fig. 2c shows an embodiment with a load angle alpha of about 90 deg.. The rotor magnetic field N '-S' continues to follow the stator magnetic field N-S with respect to the drive 11 according to fig. 2 b. At such a load angle α, a maximum torque can be transmitted to the rotor 14. However, in the case where the load angle α is 90 °, when the load angle α is larger than 90 °, there is a risk that the driver 11 is tilted. Thus, the drive 11 may be shut down, thereby shutting down the station 1.

by measuring the load angle α, the functional state of the drive 11 and/or the processing means 4, 5, 6, 7, 10, 20 can be determined. As mentioned above, the load angle α also depends on the load experienced by the driver 11. By measuring the load angle α, the load acting on the drive 11 and/or the processing means 4, 5, 6, 7, 10, 20 can be derived. Based on the load and/or the time profile of the load, the functional state of the drive 11 and/or of the processing means 4, 5, 6, 7, 10, 20 driven by the drive 11 can be deduced.

For example, the dispersing unit 4 may jam such that the rotor 14 no longer rotates. The stator magnetic field N-S continues to rotate so that the load angle alpha changes continuously. In this case, the change in the load angle α is equal to the rotational frequency of the stator magnetic field N-S. If this change is measured, it can be concluded that the decentralized unit 4 is blocked and in this functional state.

For example, the amount of yarn 2 wound onto the drum 9 can also be measured as a functional state. If the amount of yarn 2 wound onto the spool 9 increases, the moment of inertia of the spool 9 increases. In this way, the driver 11e of the winding roller 10 is loaded more and more, so that the load angle α also increases with increasing amount of yarn 2 on the drum 9. This allows the quantity of yarn 2 on the drum 9 to be determined as a functional state. It can thus be determined that the amount of yarn 2 on the drum 9 increases with time. This enables, for example, the productivity of station 1 to be inferred.

As an advantageous solution, a reference profile of the load variables of at least one of the drives 11a to 11f is created from the measured load variables. The reference profile can then be compared to the load variable profile recorded during operation of station 1. The load variable distribution may be continuously recorded over a time interval. The load variable distribution may include a change in the load variable and/or a magnitude of the load variable. In this case, the load variable distribution may also be statistically evaluated.

Fig. 3 shows a front view of a textile machine 18 with at least two stations 1, 1'. The two stations 1, 1' have the same features as each other and as in fig. 1, and therefore these features will not be described again. The elements in station 1' are marked with reference numbers with a prime.

Advantageously, the load variables of the drivers 11a to 11f of the first station 1 can be compared with the load variables of the corresponding drivers 11a ' -11f ' of the second station 1 '. For example, the load variable of the drive 11e of the winding roller 10 can be compared with the load variable of the drive 11e 'of the winding roller 10'. This allows differences to be inferred between the winding rollers 10, 10 'or between the reels 9, 9'.

In addition, the load variable and/or the load variable distribution of the drive (not shown) of the spinning rotor can also be measured. This allows, for example, to determine the difference in productivity or wear of the two spinning rotors.

The invention is not limited to the embodiments shown in the drawings and described herein. Even if features are shown and described in different embodiments, combinations of these features may also fall within the scope of the claims as variants.

List of reference numerals

1 station

2 yarn

3 fiber band

4 dispersing unit

5 spinning rotor

6 first traverse device

7 pulling roller pair

8 deflection unit

9 winding drum

10 winding roller

11 driver

12 controller

13 stator

14 rotor

15 axis of rotation

16 fiber

17 spinning box

18 textile machine

19 thread monitor

20 second traversing device

LR line feeding direction

Angle of alpha load

N North Pole

South pole of S

N' North Pole

South pole of S

N-S stator magnetic field

N '-S' rotor magnetic field

F magnetic force

Direction of rotation of DR1 stator magnetic field

Direction of rotation of DR2 rotor magnetic field