Novel milling equipment for surface treatment of metal material

文档序号:179104 发布日期:2021-11-02 浏览:22次 中文

阅读说明:本技术 一种用于金属材料表面处理的新型铣削加工设备 (Novel milling equipment for surface treatment of metal material ) 是由 朱建宁 于 2021-08-18 设计创作,主要内容包括:本发明公开了一种用于金属材料表面处理的新型铣削加工设备,包括机床、减震组件、连接组件、防护门、收集组件、横向移动导轨、横向移动座、纵向移动导轨、纵向移动座、升降导轨、主轴箱、铣头、铣刀、数控面板、工位板、防护玻璃和把手,所述机床的底部与减震组件的顶部固定连接,减震组件由减震板、橡胶垫板、减震座、减震弹簧、导向套和导向柱组成;该发明通过增设减震结构,从而减小了铣削过程中设备的震动幅度,大幅度消除了设备运行时的噪音,改善了人员的工作环境,且对铣削过程中产生的加工废料进行妥善的收集处理,提高了设备的清洁度,避免了金属材料表面处理的粉尘污染问题,保障了人员的身体健康。(The invention discloses novel milling equipment for surface treatment of metal materials, which comprises a machine tool, a damping component, a connecting component, a protective door, a collecting component, a transverse moving guide rail, a transverse moving seat, a longitudinal moving guide rail, a longitudinal moving seat, a lifting guide rail, a spindle box, a milling head, a milling cutter, a numerical control panel, a station plate, protective glass and a handle, wherein the bottom of the machine tool is fixedly connected with the top of the damping component, and the damping component consists of a damping plate, a rubber base plate, a damping seat, a damping spring, a guide sleeve and a guide post; according to the invention, by additionally arranging the damping structure, the vibration amplitude of the equipment in the milling process is reduced, the noise generated in the operation of the equipment is greatly eliminated, the working environment of personnel is improved, the processing waste generated in the milling process is properly collected and treated, the cleanliness of the equipment is improved, the problem of dust pollution in the surface treatment of metal materials is avoided, and the health of the personnel is ensured.)

1. The utility model provides a novel milling process equipment for metal material surface treatment, includes lathe (1), damper (2), coupling assembling (3), guard gate (4), collects subassembly (5), lateral shifting guide rail (6), lateral shifting seat (7), longitudinal movement guide rail (8), longitudinal movement seat (9), lift guide rail (10), headstock (11), cutter head (12), milling cutter (13), numerical control panel (14), station board (15), protective glass (16) and handle (17), its characterized in that: the bottom of the machine tool (1) is fixedly connected with the top of the shock absorption component (2), the shock absorption component (2) consists of a shock absorption plate (21), a rubber base plate (22) and a shock absorption seat (23), damping spring (24), uide bushing (25) and guide post (26) are constituteed, the top of damping plate (21) and the bottom fixed connection of lathe (1), the center of damping plate (21) bottom and the top fixed connection of rubber backing plate (22), the bottom of rubber backing plate (22) and the center fixed connection at shock attenuation seat (23) top, the center and the outer fringe of shock attenuation seat (23) top four corners respectively with the one end of damping spring (24) and the bottom fixed connection of uide bushing (25), the center activity at uide bushing (25) top is inlayed and is equipped with the one end of guide post (26), the one end of guide post (26) and the other end fixed connection of damping spring (24), the other end of guide post (26) respectively with the four corners fixed connection of damping plate (21) bottom.

2. The new milling machining equipment for the surface treatment of metallic materials according to claim 1, characterized in that: the four corners of the front face of the machine tool (1) are fixedly embedded with connecting components (3), each connecting component (3) consists of a fixing plate (31), a connecting screw hole (32), a connecting screw (33), a T-shaped groove (34), a T-shaped block (35), a sliding groove (36) and a sliding block (37), the fixing plates (31) are fixedly embedded in the four corners of the front face of the machine tool (1) respectively, one corner of the front face of each fixing plate (31) is fixedly embedded with the T-shaped block (35) through the connecting screw hole (32), the connecting screw (33) and the T-shaped groove (34), and the top or the bottom of each fixing plate (31) is movably sleeved with the bottom and the top of the protective door (4) through the sliding groove (36) and the sliding block (37).

3. The new milling machining equipment for the surface treatment of metallic materials according to claim 1, characterized in that: a collection assembly (5) is arranged at one corner of the bottom end of the side face of the machine tool (1), the collection assembly (5) consists of a material collection box (51), a material collection pipe (52), a suction pump (53), a suction hose (54), a suction head (55) and a sleeve (56), and the material collection box (51) is movably embedded in one corner of the bottom end of the side face of the machine tool (1). The top end of the side surface of the material collecting box (51) is movably embedded with one end of a material collecting pipe (52), the other end of the material collecting pipe (52) is fixedly connected with a discharge hole of a suction pump (53), a feed hole of the suction pump (53) is fixedly connected with one end of a suction hose (54), the other end of the suction hose (54) is fixedly provided with a suction head (55), the suction head (55) is movably embedded in a sleeve (56), and the sleeve (56) is fixedly embedded at one corner of the bottom end of the side surface of the inner wall of the machine tool (1).

4. The new milling machining equipment for the surface treatment of metallic materials according to claim 1, characterized in that: the milling machine is characterized in that transverse moving guide rails (6) are fixedly mounted on two sides of the top of the inner wall of the machine tool (1), transverse moving seats (7) are arranged on the transverse moving guide rails (6), longitudinal moving guide rails (8) are fixedly mounted at the centers of the bottoms of the transverse moving seats (7), longitudinal moving seats (9) are arranged on the longitudinal moving guide rails (8), lifting guide rails (10) are fixedly mounted on two sides of the inner wall of the longitudinal moving seats (9), a spindle box (11) is arranged on the lifting guide rails (10), the output end of the spindle box (11) is fixedly connected with the input end of a milling head (12), and milling cutters (13) are fixedly mounted at the output end of the milling head (12).

5. The new milling machining equipment for the surface treatment of metallic materials according to claim 1, characterized in that: one side of the front surface of the machine tool (1) is fixedly provided with a numerical control panel (14), and the bottom of the inner wall of the machine tool (1) is fixedly connected with the bottom of the station plate (15).

6. The new milling machining equipment for the surface treatment of metallic materials according to claim 1, characterized in that: protective glass (16) is fixedly embedded in the center of the front face of the protective door (4), and a handle (17) is fixedly mounted on one side of the front face of the protective door (4).

7. The new milling machining equipment for the surface treatment of metallic materials according to claim 2, characterized in that: the connecting screw holes (32) are respectively formed in two sides of the front face of the T-shaped groove (34), and connecting screws (33) are embedded in the connecting screw holes (32).

8. The new milling machining equipment for the surface treatment of metallic materials according to claim 2, characterized in that: the T-shaped groove (34) is formed in one side of the sliding groove (36), and a T-shaped block (35) is embedded in the T-shaped groove (34).

9. The new milling machining equipment for the surface treatment of metallic materials according to claim 2, characterized in that: the sliding groove (36) is arranged on one side of the top or the bottom of the fixing plate (31), a sliding block (37) is embedded on one side of the inside of the sliding groove (36), and the sliding block (37) is respectively arranged at the centers of the bottom and the top of the protective door (4).

Technical Field

The invention relates to the technical field of milling equipment, in particular to novel milling equipment for surface treatment of metal materials.

Background

The milling process is a mechanical processing method using milling cutter as cutter to process the surface of object, fixing the blank, cutting the blank with high speed rotating milling cutter to obtain required shape and characteristic, belonging to common metal cold processing mode.

However, the conventional milling apparatus mostly has the following problems: firstly, the device does not have a damping function, the vibration amplitude of the device is large in the milling process, certain harsh noise is generated, and the working environment of personnel is polluted; secondly, processing waste materials generated in the milling process are not properly collected and treated, the cleanliness of equipment is poor, the problem of dust pollution is easy to occur, and the health of personnel is damaged; thirdly, the protection components are inconvenient to assemble and disassemble, difficult to maintain and replace, time and labor are wasted in operation, and the maintenance cost of the equipment is increased.

Disclosure of Invention

The invention aims to provide novel milling equipment for surface treatment of metal materials, and aims to solve the problems of large vibration amplitude, dust pollution and inconvenience in assembly and disassembly of protective parts in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: a novel milling device for metal material surface treatment comprises a machine tool, a damping component, a connecting component, a protective door, a collecting component, a transverse moving guide rail, a transverse moving seat, a longitudinal moving guide rail, a longitudinal moving seat, a lifting guide rail, a spindle box, a milling head, a milling cutter, a numerical control panel, a station plate, protective glass and a handle, wherein the bottom of the machine tool is fixedly connected with the top of the damping component, the damping component comprises a damping plate, a rubber base plate, a damping seat, a damping spring, a guide sleeve and a guide post, the top of the damping plate is fixedly connected with the bottom of the machine tool, the center of the bottom of the damping plate is fixedly connected with the top of the rubber base plate, the bottom of the rubber base plate is fixedly connected with the center of the top of the damping seat, the center and the outer edges of four corners of the top of the damping seat are respectively fixedly connected with one end of the damping spring and the bottom of the guide sleeve, and one end of the guide post is movably embedded in the center of the top of the guide sleeve, one end of the guide post is fixedly connected with the other end of the damping spring, and the other end of the guide post is fixedly connected with the four corners of the bottom of the damping plate respectively.

Preferably, the connecting components are fixedly embedded in four corners of the front face of the machine tool and consist of a fixing plate, connecting screw holes, connecting screws, T-shaped grooves, T-shaped blocks, sliding grooves and sliding blocks, the fixing plate is fixedly embedded in the four corners of the front face of the machine tool respectively, the T-shaped blocks are fixedly embedded in one corner of the front face of the fixing plate through the connecting screw holes, the connecting screws and the T-shaped grooves, and the top or the bottom of the fixing plate is movably sleeved with the bottom and the top of the protective door through the sliding grooves and the sliding blocks.

Preferably, a collection assembly is arranged at one corner of the bottom end of the side face of the machine tool and consists of a material collection box, a material collection pipe, a suction pump, a suction hose, a suction head and a sleeve, and the material collection box is movably embedded in one corner of the bottom end of the side face of the machine tool. The top end of the side face of the material collecting box is movably embedded with one end of a material collecting pipe, the other end of the material collecting pipe is fixedly connected with a discharge hole of a suction pump, a feed port of the suction pump is fixedly connected with one end of a suction hose, the other end of the suction hose is fixedly provided with a suction head, the suction head is movably embedded in a sleeve, and the sleeve is fixedly embedded in one corner of the bottom end of the side face of the inner wall of the machine tool.

Preferably, the both sides at lathe inner wall top all fixed mounting have the lateral shifting guide rail, are provided with the lateral shifting seat on the lateral shifting guide rail, and the central fixed mounting of lateral shifting seat bottom has the longitudinal movement guide rail, is provided with the longitudinal movement seat on the longitudinal movement guide rail, and the both sides of longitudinal movement seat inner wall all fixed mounting have a lift rail, is provided with the headstock on the lift rail, and the output of headstock and the input fixed connection of milling head, the output fixed mounting of milling head has milling cutter.

Preferably, a numerical control panel is fixedly mounted on one side of the front face of the machine tool, and the bottom of the inner wall of the machine tool is fixedly connected with the bottom of the station plate.

Preferably, the protective glass is fixedly embedded in the center of the front face of the protective door, and a handle is fixedly mounted on one side of the front face of the protective door.

Preferably, the connecting screw holes are respectively formed in two sides of the front face of the T-shaped groove, and connecting screws are embedded in the connecting screw holes.

Preferably, the T-shaped groove is formed in one side of the sliding groove, and a T-shaped block is embedded in the T-shaped groove.

Preferably, the sliding groove is formed in one side of the top or the bottom of the fixing plate, a sliding block is embedded in one side of the inner portion of the sliding groove, and the sliding block is arranged at the center of the bottom and the center of the top of the protective door respectively.

Compared with the prior art, the invention has the beneficial effects that: the novel milling device for the surface treatment of the metal material is additionally provided with the damping structure, so that the vibration amplitude of the device in the milling process is reduced, the noise generated when the device runs is greatly eliminated, and the working environment of personnel is improved; a collecting structure is additionally arranged, so that processing waste generated in the milling process is properly collected, the cleanliness of equipment is improved, the problem of dust pollution caused by surface treatment of metal materials is avoided, and the health of personnel is guaranteed; the connecting structure is additionally arranged, so that the protection component is convenient to assemble and disassemble, the maintenance and the replacement are convenient and fast, the operation is time-saving and labor-saving, and the maintenance cost of the equipment is saved.

Drawings

FIG. 1 is a front view of the overall structure of the present invention;

FIG. 2 is a front partial cross-sectional view of the overall construction of the present invention;

FIG. 3 is a left side cross-sectional view of the overall construction of the present invention;

FIG. 4 is a top cross-sectional view of the overall structure of the present invention;

FIG. 5 is a perspective view of a fixation plate of the present invention;

in the figure: 1. a machine tool; 2. a shock absorbing assembly; 21. a damper plate; 22. a rubber pad; 23. a shock absorbing seat; 24. a damping spring; 25. a guide sleeve; 26. a guide post; 3. a connecting assembly; 31. a fixing plate; 32. a connecting screw hole; 33. a connecting screw; 34. a T-shaped groove; 35. a T-shaped block; 36. a chute; 37. a slider; 4. a protective door; 5. a collection assembly; 51. a material collecting box; 52. a material collecting pipe; 53. a suction pump; 54. a suction hose; 55. a suction head; 56. a sleeve; 6. a lateral movement guide rail; 7. a transverse moving seat; 8. a longitudinally moving guide rail; 9. a longitudinal moving seat; 10. a lifting guide rail; 11. a main spindle box; 12. a milling head; 13. milling cutters; 14. a numerical control panel; 15. a station plate; 16. protective glass; 17. a handle.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-5, an embodiment of the present invention is shown: a novel milling device for surface treatment of metal materials comprises a machine tool 1, a damping component 2, a connecting component 3, a protective door 4, a collecting component 5, a transverse moving guide rail 6, a transverse moving seat 7, a longitudinal moving guide rail 8, a longitudinal moving seat 9, a lifting guide rail 10, a spindle box 11, a milling head 12, a milling cutter 13, a numerical control panel 14, a station plate 15, protective glass 16 and a handle 17, wherein the numerical control panel 14 is fixedly installed on one side of the front surface of the machine tool 1, the bottom of the inner wall of the machine tool 1 is fixedly connected with the bottom of the station plate 15, the transverse moving guide rail 6 is fixedly installed on both sides of the top of the inner wall of the machine tool 1, the transverse moving seat 7 is arranged on the transverse moving guide rail 6, the longitudinal moving guide rail 8 is fixedly installed at the center of the bottom of the transverse moving seat 7, the longitudinal moving seat 9 is arranged on the longitudinal moving guide rail 8, the lifting guide rail 10 is fixedly installed on both sides of the inner wall of the longitudinal moving seat 9, the lifting guide rail 10 is provided with a main shaft box 11, the output end of the main shaft box 11 is fixedly connected with the input end of a milling head 12, the output end of the milling head 12 is fixedly provided with a milling cutter 13, the bottom of a machine tool 1 is fixedly connected with the top of a damping component 2, the damping component 2 consists of a damping plate 21, a rubber cushion plate 22, a damping seat 23, a damping spring 24, a guide sleeve 25 and a guide post 26, the top of the damping plate 21 is fixedly connected with the bottom of the machine tool 1, the center of the bottom of the damping plate 21 is fixedly connected with the top of the rubber cushion plate 22, the bottom of the rubber cushion plate 22 is fixedly connected with the center of the top of the damping seat 23, the centers and the outer edges of four corners of the top of the damping seat 23 are respectively fixedly connected with one end of the damping spring 24 and the bottom of the guide sleeve 25, the center of the top of the guide sleeve 25 is movably embedded with one end of the guide post 26, one end of the guide post 26 is fixedly connected with the other end of the damping spring 24, the other end of the guide column 26 is fixedly connected with four corners of the bottom of the damping plate 21 respectively, and a damping structure is additionally arranged, so that the vibration amplitude of equipment in the milling process is reduced, the noise generated when the equipment runs is greatly eliminated, and the working environment of personnel is improved; the four corners of the front surface of the machine tool 1 are fixedly embedded with connecting components 3, each connecting component 3 consists of a fixing plate 31, connecting screw holes 32, connecting screws 33, a T-shaped groove 34, a T-shaped block 35, a sliding groove 36 and a sliding block 37, the fixing plates 31 are respectively and fixedly embedded in the four corners of the front surface of the machine tool 1, one corner of the front surface of the fixing plate 31 is fixedly embedded with the T-shaped block 35 through the connecting screw holes 32, the connecting screws 33 and the T-shaped grooves 34, the connecting screw holes 32 are respectively arranged on the two sides of the front surface of the T-shaped groove 34, the connecting screws 33 are embedded in the connecting screw holes 32, the T-shaped groove 34 is arranged on one side of the sliding groove 36, the T-shaped block 35 is embedded in the T-shaped groove 34, the sliding groove 36 is arranged on one side of the top or the bottom of the fixing plate 31, the sliding block 37 is respectively arranged at the centers of the bottom and the top of the protective door 4, the top or the bottom of the fixing plate 31 is movably sleeved with the bottom and the top of the protective door 4 through the sliding groove 36 and the sliding block 37, the protective glass 16 is fixedly embedded in the center of the front surface of the protective door 4, and the handle 17 is fixedly installed on one side of the front surface of the protective door 4 and provided with a connecting structure, so that the protective part is convenient to assemble and disassemble, the maintenance and replacement are convenient and fast, the operation is time-saving and labor-saving, and the maintenance cost of equipment is saved; a collecting assembly 5 is arranged at one corner of the bottom end of the side face of the machine tool 1, the collecting assembly 5 is composed of a collecting box 51, a collecting pipe 52, a suction pump 53, a suction hose 54, a suction head 55 and a sleeve 56, and the collecting box 51 is movably embedded at one corner of the bottom end of the side face of the machine tool 1. The top end of the side surface of the material collecting box 51 is movably embedded with one end of a material collecting pipe 52, the other end of the material collecting pipe 52 is fixedly connected with a discharge hole of a suction pump 53, a feed port of the suction pump 53 is fixedly connected with one end of a suction hose 54, the other end of the suction hose 54 is fixedly provided with a suction head 55, the suction head 55 is movably embedded in a sleeve 56, the sleeve 56 is fixedly embedded in one corner of the side surface bottom end of the inner wall of the machine tool 1, a collecting structure is additionally arranged, so that processing waste materials generated in the milling process are properly collected, the cleanliness of equipment is improved, the dust pollution problem of metal material surface treatment is avoided, and the health of personnel is guaranteed.

The working principle is as follows: when the metal material milling device is used, firstly, a metal material to be subjected to surface treatment is installed on a station plate 15 through a clamp, then the numerical control panel 14 respectively drives a transverse moving seat 7 on a transverse moving guide rail 6, a longitudinal moving seat 9 on a longitudinal moving guide rail 8, a spindle box 11 on a lifting guide rail 10 and a milling cutter 13 on a milling head 12, the metal material is milled according to a program, the processed metal material is taken out after the milling is finished, and meanwhile, the damping plate 21 and the damping seat 23 are close to and far away under the limitation of a guide sleeve 25 and a guide column 26 through the telescopic deformation of a rubber cushion plate 22 and a damping spring 24, so that the vibration amplitude of equipment in the milling process is reduced, the noise generated when the equipment runs is eliminated, and the working environment of personnel is improved; then, the suction pump 53 is started, the suction head 55 is taken out from the sleeve 56, the suction hose 54 is elongated, the processing waste on the station plate 15 is sucked through the suction head 55, and the processing waste is properly collected into the material collection box 51 through the material collection pipe 52, so that the cleanliness of the equipment is improved, the problem of dust pollution in surface treatment of metal materials is avoided, and the health of personnel is guaranteed; finally, the connecting screw 33 is screwed out of the connecting screw hole 32, the T-shaped block 35 is taken out of the T-shaped groove 34, the sliding block 37 slides in the sliding groove 36 through the handle 17, the protective door 4 is moved to a proper position, the sliding block 37 is taken out of the sliding groove 36 through the T-shaped groove 34, the protective door 4 is detached from the machine tool 1, the maintenance and replacement difficulty of the protective part is reduced, time and labor are saved in operation, and the maintenance cost of the equipment is saved.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

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