阅读说明：本技术 一种石材的一体化加工设备及其加工方法 (Integrated processing equipment and processing method for stone ) 是由 不公告发明人 于 2021-08-04 设计创作，主要内容包括：本发明涉及石材加工领域,具体涉及一种石材的一体化加工设备及其加工方法,加工设备包括板材裁切机构,安装在板材裁切机构一侧的板材打磨机构以及安装在板材打磨机构一侧的花纹雕刻机构,所述板材裁切机构的正上方设有第一水幕除尘组件,所述板材打磨机构的正上方设有第二水幕除尘组件,所述花纹雕刻机构的正上方设有第三水幕除尘组件；其中,第一水幕除尘组件所形成的水幕包覆板材裁切机构所在的工作区域,第二水幕除尘组件所形成的水幕包覆板材打磨机构所在的工作区域,第三水幕除尘组件所形成的水幕包覆花纹雕刻机构所在的工作区域。加工过程中产生的粉尘被对应工作区域的水幕拦截和吸收,有效防止粉尘因为高速流动而出现的外溢问题。(The invention relates to the field of stone processing, in particular to integrated processing equipment for stone and a processing method thereof, wherein the processing equipment comprises a plate cutting mechanism, a plate polishing mechanism arranged on one side of the plate cutting mechanism and a pattern engraving mechanism arranged on one side of the plate polishing mechanism, a first water curtain dust removal component is arranged right above the plate cutting mechanism, a second water curtain dust removal component is arranged right above the plate polishing mechanism, and a third water curtain dust removal component is arranged right above the pattern engraving mechanism; the water curtain coating plate polishing device comprises a first water curtain dust removal assembly, a second water curtain dust removal assembly, a third water curtain dust removal assembly and a water curtain coating pattern engraving mechanism, wherein a working area where a water curtain coating plate cutting mechanism formed by the first water curtain dust removal assembly is located, a working area where a water curtain coating plate polishing mechanism formed by the second water curtain dust removal assembly is located, and a working area where a water curtain coating pattern engraving mechanism formed by the third water curtain dust removal assembly is located. The dust generated in the processing process is intercepted and absorbed by the water curtain of the corresponding working area, so that the problem of overflow of the dust caused by high-speed flow is effectively prevented.)

1. An integrated processing device for stone comprises a plate cutting mechanism, a plate polishing mechanism arranged on one side of the plate cutting mechanism and a pattern engraving mechanism arranged on one side of the plate polishing mechanism, and is characterized in that a first water curtain dust removal assembly is arranged right above the plate cutting mechanism, a second water curtain dust removal assembly is arranged right above the plate polishing mechanism, and a third water curtain dust removal assembly is arranged right above the pattern engraving mechanism;

the water curtain coating plate polishing device comprises a first water curtain dust removal assembly, a second water curtain dust removal assembly, a third water curtain dust removal assembly and a water curtain coating pattern engraving mechanism, wherein a working area where a water curtain coating plate cutting mechanism formed by the first water curtain dust removal assembly is located, a working area where a water curtain coating plate polishing mechanism formed by the second water curtain dust removal assembly is located, and a working area where a water curtain coating pattern engraving mechanism formed by the third water curtain dust removal assembly is located.

2. The integrated processing equipment for stone materials as claimed in claim 1, wherein the first, second and third water curtain dust removing assemblies comprise a water curtain plate, transparent plates disposed at both sides of the bottom of the water curtain plate, and water curtain spraying members disposed at the other two sides of the water curtain plate, the two transparent plates form transparent solid walls at both sides of the bottom of the water curtain plate, a working flow channel is formed between the two transparent solid walls, the water curtain spraying members are disposed at both ends right above the working flow channel, and a water curtain formed by water flow sprayed by the water curtain spraying members forms a closed dust removing area with the two transparent plates;

all connect the dust absorption branch pipe on the transparent plate of first water curtain dust removal subassembly, second water curtain dust removal subassembly and third water curtain dust removal subassembly, dust absorption branch union coupling dust absorption house steward, dust treatment system outside the dust absorption house steward connection workshop is equipped with the dust absorption pump on the dust absorption house steward.

3. The integrated processing equipment for stone material as claimed in claim 2, wherein said water curtain spraying member comprises a water supply pipe installed at an end of said water curtain plate, a water curtain spray head disposed below said water supply pipe, and a liquid supply port installed on said water curtain plate and communicating with said water supply pipe;

the water curtain spray head comprises a first longitudinal water flow guide plate, a second longitudinal water flow guide plate, a first inclined water flow guide plate and a second inclined water flow guide plate, wherein the first longitudinal water flow guide plate and the second longitudinal water flow guide plate are mutually opposite;

the water flow supply is provided with a first water flow guide notch and a second water flow guide notch, the first water flow guide notch faces the first longitudinal water flow guide plate, and water flow sprayed from the first water flow guide notch forms a first layer of water curtain after passing through the first longitudinal water flow guide plate and the first inclined water flow guide plate;

the second water flow guide notch faces the second longitudinal water flow guide plate, and water sprayed from the second water flow guide notch forms a second layer of water curtain after passing through the second longitudinal water flow guide plate and the second inclined water flow guide plate.

4. The integrated processing equipment for stone materials as claimed in claim 3, wherein the liquid supply ports of the water curtain plates on the first, second and third water curtain dust removing assemblies are connected to a liquid supply main pipe through a liquid supply branch pipe, the liquid supply main pipe is connected to a water tank through a water pump, and the liquid supply branch pipe is provided with an electromagnetic valve.

5. The integrated stone working apparatus of claim 4, wherein the water supply pipe and the water curtain nozzle extend in a width direction of the working flow channel, and the first and second water discharge notches extend in a length direction of the water supply pipe.

6. The integrated processing equipment for stone of claim 3, wherein the bottoms of the water curtain plates of the first, second and third water curtain dust removal assemblies are provided with working area dust detection probes for detecting the dust concentration inside the working areas where the plate cutting mechanism, the plate polishing mechanism and the pattern engraving mechanism are located in real time;

the wall of the workshop where the equipment is located is provided with a workshop dust detection probe, wherein the workshop dust detection probe, the working area dust detection probe and the electromagnetic valve are connected with a background control system through lines.

7. The integrated stone processing device according to claim 1, wherein the plate cutting mechanism comprises a first conveyor belt, a cutting assembly and a plate clamping assembly, the cutting assembly is mounted above the first conveyor belt;

the cutting assembly comprises a cutting disc, a mounting frame, a driving motor, a cutting lifting control cylinder, a driving trolley and a horizontal guide rail, the cutting disc is arranged on the mounting frame, the driving motor is connected with the cutting disc, the driving trolley is arranged on the horizontal guide rail, the cutting lifting control cylinder is arranged at the bottom of the driving trolley and is connected with the mounting frame, and a first position sensor is arranged at the bottom of the cutting disc;

the plate clamping assembly comprises two clamping plates which are opposite to each other, a micro clamping cylinder connected with the clamping plates and a clamping lifting control cylinder connected with the micro clamping cylinder;

the plate polishing mechanism comprises a second conveying belt, a polishing station plate arranged on the second conveying belt, a second position sensor arranged on the polishing station plate, and a coarse grinding assembly and a fine grinding assembly which are arranged right above the second conveying belt;

the rough grinding assembly comprises a rough grinding support, a rough grinding motor arranged on the rough grinding support, a rough grinding disc connected with the rough grinding motor and a rough grinding lifting control cylinder connected with the rough grinding support;

the fine grinding assembly comprises a fine grinding support, a fine grinding motor arranged on the fine grinding support, a fine grinding disc connected with the fine grinding motor and a fine grinding lifting control cylinder connected with the fine grinding support.

8. The integrated stone processing apparatus of claim 7, wherein the pattern engraving mechanism comprises a third conveyor belt, an engraving station plate disposed on the third conveyor belt, a third position sensor mounted on the engraving station plate, and a pattern engraving machine mounted directly above the third conveyor belt;

a first transfer manipulator is arranged between the first conveying belt and the second conveying belt, a second transfer manipulator is arranged between the second conveying belt and the third conveying belt, and a blanking manipulator is arranged at the end part of the third conveying belt.

9. The integrated stone machining device of claim 8, wherein the first position sensor, the second position sensor and the third position sensor are connected to the background control system;

the background control system comprises a main control module, an adjusting module, a first obtaining module and a second obtaining module;

the adjusting module is used for adjusting the water flow of the electromagnetic valve on the liquid supply branch pipe;

the first acquisition module is used for receiving sensing signals of the first position sensor, the second position sensor and the third position sensor;

the second acquisition module is used for acquiring the detection information of the workshop dust detection probe and the working area dust detection probe;

and the main control module is used for analyzing the product position information obtained by the first acquisition module and the workshop dust content and working area dust content information obtained by the second acquisition module, and controlling the opening and closing of the electromagnetic valve and the water flow through the adjusting module.

10. The processing method of the integrated processing equipment for the stone is characterized by comprising the following steps of:

s1, cutting and processing the plate in a closed dust removal area formed by the water curtain sprayed by the first water curtain dust removal component and the transparent plates on the two sides of the water curtain dust removal component;

s2, polishing the plates in a closed dedusting area formed by the water curtain sprayed by the second water curtain dedusting assembly and the transparent plates on the two sides of the water curtain dedusting assembly;

s3, carving patterns on the plates in a closed dedusting area formed by the water curtain sprayed by the third water curtain dedusting assembly and the transparent plates on the two sides of the water curtain dedusting assembly;

s4, adjusting the flow of the water curtain in the dust removal area where the plate cutting mechanism is located;

s5, adjusting the flow of a water curtain in a dust removal area where the plate polishing mechanism is located;

s6, adjusting the flow of the water curtain in the dust removal area where the pattern carving mechanism is located;

s7, detecting according to the dust concentration in the workshop, and adaptively adjusting the flow rates of electromagnetic valves of the first water curtain dust removal assembly, the second water curtain dust removal assembly and the third water curtain dust removal assembly;

s8, dust adsorption treatment: in the processing process, the dust suction pump is started, and each dust suction branch pipe sucks out dust in a closed dust removal area where the plate cutting mechanism, the plate polishing mechanism and the pattern carving mechanism are located and sends the dust to the dust treatment system for collection and treatment.

Technical Field

The invention relates to the field of stone processing, in particular to integrated processing equipment and a processing method for stone.

Background

The process of stone material processing mainly includes the panel cutting of raw and other materials, polishes and the sculpture of panel surface line, and the cutting of panel, the sculpture in-process can produce a large amount of dusts, and how to carry out high-efficient getting rid of and adsorb the dust is the difficult problem that stone material processing field need attack and conquer, and the mode is got rid of to present common dust: 1. the spraying heads are arranged in the processing areas of the equipment, and dust is removed from the processing positions of the plates in a spraying mode, but the problem that a large amount of dust overflows frequently occurs because the plates are processed in an open environment, so that the dust is not removed thoroughly; 2. set up the dust adsorption system directly over each equipment processing area, inhale the produced dust in the course of working through the dust adsorption system, the suction of dust adsorption system itself is limited, can't adsorb the dust in work area completely, and the excessive problem of dust appears occasionally, through long-time processing accumulation, the problem that smog is dazzled appears very easily in the workshop.

Disclosure of Invention

The invention aims to overcome the defects in the prior art and provides an integrated stone processing device and a processing method thereof.

In order to achieve the purpose, the technical scheme adopted by the invention is as follows:

an integrated processing device for stone comprises a plate cutting mechanism, a plate polishing mechanism arranged on one side of the plate cutting mechanism and a pattern engraving mechanism arranged on one side of the plate polishing mechanism, wherein a first water curtain dust removal component is arranged right above the plate cutting mechanism;

the water curtain coating plate polishing device comprises a first water curtain dust removal assembly, a second water curtain dust removal assembly, a third water curtain dust removal assembly and a water curtain coating pattern engraving mechanism, wherein a working area where a water curtain coating plate cutting mechanism formed by the first water curtain dust removal assembly is located, a working area where a water curtain coating plate polishing mechanism formed by the second water curtain dust removal assembly is located, and a working area where a water curtain coating pattern engraving mechanism formed by the third water curtain dust removal assembly is located.

Furthermore, the first water curtain dust removal assembly, the second water curtain dust removal assembly and the third water curtain dust removal assembly comprise water curtain plates, transparent plates arranged on two sides of the bottom of each water curtain plate and water curtain spraying pieces arranged on the other two sides of each water curtain plate, wherein the two transparent plates form transparent solid walls on two sides of the bottom of each water curtain plate, a working flow channel is formed between the two transparent solid walls, the water curtain spraying pieces are positioned at two ends right above the working flow channel, and a water curtain formed by water flow sprayed by the water curtain spraying pieces and the two transparent plates form a closed dust removal area;

all connect the dust absorption branch pipe on the transparent plate of first water curtain dust removal subassembly, second water curtain dust removal subassembly and third water curtain dust removal subassembly, dust absorption branch union coupling dust absorption house steward, dust treatment system outside the dust absorption house steward connection workshop is equipped with the dust absorption pump on the dust absorption house steward.

Further, the water curtain spraying piece comprises a water flow supply pipe arranged at the end part of the water curtain plate, a water curtain spray head arranged below the water flow supply pipe and a liquid supply port arranged on the water curtain plate and communicated with the water flow supply pipe;

the water curtain spray head comprises a first longitudinal water flow guide plate, a second longitudinal water flow guide plate, a first inclined water flow guide plate and a second inclined water flow guide plate, wherein the first longitudinal water flow guide plate and the second longitudinal water flow guide plate are mutually opposite;

the water flow supply is provided with a first water flow guide notch and a second water flow guide notch, the first water flow guide notch faces the first longitudinal water flow guide plate, and water flow sprayed from the first water flow guide notch forms a first layer of water curtain after passing through the first longitudinal water flow guide plate and the first inclined water flow guide plate;

the second water flow guide notch faces the second longitudinal water flow guide plate, and water sprayed from the second water flow guide notch forms a second layer of water curtain after passing through the second longitudinal water flow guide plate and the second inclined water flow guide plate.

Furthermore, the liquid supply ports of the water curtain plates on the first water curtain dust removal assembly, the second water curtain dust removal assembly and the third water curtain dust removal assembly are connected with a liquid supply main pipe through liquid supply branch pipes, the liquid supply main pipe is connected with a water tank through a water pump, and the liquid supply branch pipes are provided with electromagnetic valves.

Further, the water flow supply pipe and the water curtain nozzle extend in the width direction of the working flow channel, and the first water flow guide notch and the second water flow guide notch extend in the length direction of the water flow supply pipe.

Further, working area dust detection probes are arranged at the bottoms of the water curtain plates of the first water curtain dust removal assembly, the second water curtain dust removal assembly and the third water curtain dust removal assembly, and are used for detecting the dust concentration in the working areas where the plate cutting mechanism, the plate polishing mechanism and the pattern carving mechanism are located in real time;

the wall of the workshop where the equipment is located is provided with a workshop dust detection probe, wherein the workshop dust detection probe, the working area dust detection probe and the electromagnetic valve are connected with a background control system through lines.

Further, the plate cutting mechanism comprises a first conveying belt, a cutting assembly and a plate clamping assembly, wherein the cutting assembly and the plate clamping assembly are arranged above the first conveying belt;

the cutting assembly comprises a cutting disc, a mounting frame, a driving motor, a cutting lifting control cylinder, a driving trolley and a horizontal guide rail, the cutting disc is arranged on the mounting frame, the driving motor is connected with the cutting disc, the driving trolley is arranged on the horizontal guide rail, the cutting lifting control cylinder is arranged at the bottom of the driving trolley and is connected with the mounting frame, and a first position sensor is arranged at the bottom of the cutting disc;

the plate clamping assembly comprises two clamping plates which are opposite to each other, a micro clamping cylinder connected with the clamping plates and a clamping lifting control cylinder connected with the micro clamping cylinder;

the plate polishing mechanism comprises a second conveying belt, a polishing station plate arranged on the second conveying belt, a second position sensor arranged on the polishing station plate, and a coarse grinding assembly and a fine grinding assembly which are arranged right above the second conveying belt;

the rough grinding assembly comprises a rough grinding support, a rough grinding motor arranged on the rough grinding support, a rough grinding disc connected with the rough grinding motor and a rough grinding lifting control cylinder connected with the rough grinding support;

the fine grinding assembly comprises a fine grinding support, a fine grinding motor arranged on the fine grinding support, a fine grinding disc connected with the fine grinding motor and a fine grinding lifting control cylinder connected with the fine grinding support.

Further, the pattern carving mechanism comprises a third conveying belt, a carving station plate arranged on the third conveying belt, a third position sensor arranged on the carving station plate, and a pattern carving machine arranged right above the third conveying belt;

a first transfer manipulator is arranged between the first conveying belt and the second conveying belt, a second transfer manipulator is arranged between the second conveying belt and the third conveying belt, and a blanking manipulator is arranged at the end part of the third conveying belt.

Further, the first position sensor, the second position sensor and the third position sensor are all connected with the background control system;

the background control system comprises a main control module, an adjusting module, a first obtaining module and a second obtaining module;

the adjusting module is used for adjusting the water flow of the electromagnetic valve on the liquid supply branch pipe;

the first acquisition module is used for receiving sensing signals of the first position sensor, the second position sensor and the third position sensor;

the second acquisition module is used for acquiring the detection information of the workshop dust detection probe and the working area dust detection probe;

and the main control module is used for analyzing the product position information obtained by the first acquisition module and the workshop dust content and working area dust content information obtained by the second acquisition module, and controlling the opening and closing of the electromagnetic valve and the water flow through the adjusting module.

A processing method of integrated processing equipment of stone comprises the following steps:

s1, cutting and processing the plate in a closed dedusting area formed by the water curtain sprayed by the first water curtain dedusting assembly and the transparent plates on the two sides of the water curtain dedusting assembly: placing stone raw materials on a first conveyor belt, after the stone raw materials reach the position above a first position sensor and are detected by the first position sensor, the first position sensor transmits position information of the stone raw materials to a first acquisition module, the first acquisition module transmits the position information to a main control module, the main control module transmits an electromagnetic valve opening instruction to an adjustment module, the adjustment module controls an electromagnetic valve of a first water curtain dust removal component to open, a water curtain sprayed by the first water curtain dust removal component and transparent plates on two sides of the water curtain dust removal component form a closed dust removal area, the dust removal area covers the outer side of a plate cutting mechanism, after the dust removal area is formed, the plate cutting mechanism starts to act to cut the stone raw materials to form plates, and dust formed in the machining process is absorbed by the water curtain sprayed by the first water curtain dust removal component;

s2, polishing the plates in the dust removal area formed by the water curtain sprayed by the second water curtain dust removal assembly and the transparent plates on the two sides of the water curtain dust removal assembly: after the plate is cut, the cut plate is conveyed to one side of the plate polishing mechanism by the first conveying belt, at the moment, the plate is conveyed to a polishing station plate of the second conveying belt by the first conveying mechanical arm, after the plate is detected by the second position sensor at the bottom of the polishing station plate, the position information of the plate is transmitted to the first acquisition module by the second position sensor, the first acquisition module sends the position information to the main control module, the main control module sends an electromagnetic valve opening instruction to the adjusting module, the adjusting module controls the electromagnetic valve of the second water curtain dust removal component to be opened, a water curtain sprayed by the second water curtain dust removal component and transparent plates at two sides of the water curtain dust removal component form a closed dust removal area, the dust removal area is coated outside the plate polishing mechanism, after the dust removal area is formed, the coarse grinding component and the fine grinding component of the plate polishing mechanism start to perform coarse grinding and fine grinding on the plate respectively, dust formed in the processing process is absorbed by a water curtain sprayed by the second water curtain dust removal component;

s3, carving the pattern of the board in the dust-removing area formed by the water curtain sprayed by the third water curtain dust-removing component and the transparent plates at the two sides of the water curtain dust-removing component: after the plate is polished, the polished plate is conveyed to one side of the pattern engraving mechanism by the second conveying belt, at the moment, the plate is conveyed to an engraving station plate of the third conveying belt by the second conveying manipulator, after the plate is detected by a third position sensor at the bottom of the engraving station plate, the position information of the plate is transmitted to a first acquisition module by the third position sensor, the position information is transmitted to a main control module by the first acquisition module, the main control module transmits an electromagnetic valve opening instruction to an adjusting module, the electromagnetic valve of a third water curtain dust removal component is controlled to be opened by the adjusting module, a water curtain sprayed by the third water curtain dust removal component and transparent plates at two sides of the third water curtain dust removal component form a closed dust removal area, the dust removal area is coated on the outer side of the pattern engraving mechanism, after the dust removal area is formed, the pattern engraving mechanism engraves the plate, and dust formed in the processing process is absorbed by the water curtain sprayed by the third water curtain dust removal component, after the processing is finished, the blanking mechanical arm blanks the processed product;

s4, adjusting the flow of the water curtain in the dust removal area where the plate cutting mechanism is located: after a closed dedusting area where the plate cutting mechanism is located is formed, a working area dust detection probe of the first water curtain dedusting assembly detects the dust concentration in the closed dedusting area where the plate cutting mechanism is located in real time, when the dust concentration exceeds the upper limit set by the main control module, the main control module sends a solenoid valve flow increasing instruction to the adjusting module, the adjusting module controls a solenoid valve of the first water curtain dedusting assembly to increase water supply flow, and until the dust concentration detected by the working area dust detection probe of the first water curtain dedusting assembly is lower than the upper limit set by the main control module, the adjusting module controls the solenoid valve of the first water curtain dedusting assembly to recover to normal water supply flow;

s5, adjusting the flow of a water curtain in a dust removal area where the plate polishing mechanism is located: after a closed dedusting area where the plate polishing mechanism is located is formed, a working area dust detection probe of the second water curtain dedusting assembly detects the dust concentration in the closed dedusting area where the plate polishing mechanism is located in real time, when the dust concentration exceeds the upper limit set by the main control module, the main control module sends an electromagnetic valve flow increasing instruction to the adjusting module, the adjusting module controls an electromagnetic valve of the second water curtain dedusting assembly to increase water supply flow, and until the dust concentration detected by the working area dust detection probe of the second water curtain dedusting assembly is lower than the upper limit set by the main control module, the adjusting module controls the electromagnetic valve of the second water curtain dedusting assembly to recover to normal water supply flow;

s6, adjusting the flow of the water curtain in the dust removal area where the pattern carving mechanism is located: after a closed dust removal area where the pattern engraving mechanism is located is formed, a working area dust detection probe of a third water curtain dust removal assembly carries out real-time detection on dust concentration in the closed dust removal area where the pattern engraving mechanism is located, when the dust concentration exceeds the upper limit set by a main control module, the main control module sends an electromagnetic valve flow increasing instruction to an adjusting module, the adjusting module controls an electromagnetic valve of the third water curtain dust removal assembly to increase water supply flow, and until the dust concentration detected by the working area dust detection probe of the third water curtain dust removal assembly is lower than the upper limit set by the main control module, the adjusting module controls the electromagnetic valve of the third water curtain dust removal assembly to recover to normal water supply flow;

s7, detecting the dust concentration in the workshop, and adaptively adjusting the flow rates of the electromagnetic valves of the first water curtain dust removal assembly, the second water curtain dust removal assembly and the third water curtain dust removal assembly: the workshop dust detection probe detects the dust concentration in a workshop in real time, when the dust concentration exceeds the upper limit set by the main control module, the main control module sends an electromagnetic valve flow increasing instruction to the adjusting module, the adjusting module controls the electromagnetic valves of the first water curtain dust removal assembly, the second water curtain dust removal assembly and the third water curtain dust removal assembly to increase the water supply flow, and until the dust concentration detected by the workshop dust detection probe is lower than the upper limit set by the main control module, the adjusting module controls the electromagnetic valves of the first water curtain dust removal assembly, the second water curtain dust removal assembly and the third water curtain dust removal assembly to recover to the normal water supply flow;

s8, dust adsorption treatment: in the processing process, the dust suction pump is started, and each dust suction branch pipe sucks out dust in a closed dust removal area where the plate cutting mechanism, the plate polishing mechanism and the pattern carving mechanism are located and sends the dust to the dust treatment system for collection and treatment.

The invention has the beneficial effects that: the equipment is provided with a first water curtain dust removal component right above a plate cutting mechanism, a second water curtain dust removal component right above a plate polishing mechanism, a third water curtain dust removal component right above a pattern engraving mechanism, a working area where a water curtain coating plate cutting mechanism formed by the first water curtain dust removal component is located, a working area where a water curtain coating plate polishing mechanism formed by the second water curtain dust removal component is located, a working area where a water curtain coating pattern engraving mechanism formed by the third water curtain dust removal component is located, the first water curtain dust removal component, the second water curtain dust removal component and the third water curtain dust removal component comprise water curtain plates, transparent plates arranged on two sides of the bottom of each water curtain plate, water curtain spraying pieces arranged on the other two sides of each water curtain plate, transparent solid walls formed on two sides of the bottom of each water curtain plate, and a working flow channel formed between the two transparent solid walls, the water curtain spraying parts are positioned at two ends right above the working flow channel, a water curtain formed by water flow sprayed by the water curtain spraying parts and the two transparent plates form a closed dust removal area, the cutting, polishing and engraving of the plates are finished in the closed dust removal area, dust generated in the processing process is intercepted and absorbed by the water curtain of the corresponding working area, the problem of overflow of the dust due to high-speed flow is effectively prevented, meanwhile, in the processing process, dust in the closed dust removal area of the plate cutting mechanism, the plate polishing mechanism and the pattern engraving mechanism is sucked out by each dust suction branch pipe and sent to a dust treatment system for collection treatment, and the dust treatment system assists the water curtain dust removal component to adsorb the dust, so that the dust removal efficiency is improved;

in addition, this equipment carries out real-time detection through workshop dust detection probe to the inside dust concentration in workshop, simultaneously cut the mechanism to panel through the regional dust detection probe of work, the dust concentration in the closed dust removal region at panel grinding machanism and decorative pattern sculpture mechanism place carries out real-time detection, give background control system with the dust concentration information in time feedback that detects, background control system corresponds the rivers intensity of each water curtain dust removal subassembly of control, the dust collection efficiency has been improved, thorough has stopped the problem that the dust is excessive in a large number, the regional dust concentration of work of workshop and equipment has obtained effective monitoring, workshop processing environment has been improved greatly.

Drawings

FIG. 1 is a schematic view of the internal structure of the present invention;

FIG. 2 is a schematic front view of the present invention;

FIG. 3 is a schematic structural diagram of a first water curtain dust removing assembly, a second water curtain dust removing assembly and a third water curtain dust removing assembly according to the present invention;

FIG. 4 is a schematic cross-sectional view of a first water curtain dust collecting assembly, a second water curtain dust collecting assembly and a third water curtain dust collecting assembly according to the present invention;

FIG. 5 is an enlarged view of area A in FIG. 4;

FIG. 6 is a schematic view of a cutting mechanism for cutting a board according to the present invention;

FIG. 7 is a schematic view of a plate grinding mechanism of the present invention;

FIG. 8 is a schematic view of the tread engraving mechanism of the present invention;

FIG. 9 is a schematic diagram of a background control system of the present invention;

FIG. 10 is a schematic view of a process flow of the sheet material of the present invention.

Detailed Description

As shown in fig. 1 and 2, an integrated processing device for stone comprises a plate cutting mechanism 1, a plate polishing mechanism 2 installed on one side of the plate cutting mechanism 1, and a pattern engraving mechanism 3 installed on one side of the plate polishing mechanism 2, wherein a first water curtain dust removal component 4 is arranged right above the plate cutting mechanism 1, a second water curtain dust removal component 5 is arranged right above the plate polishing mechanism 2, and a third water curtain dust removal component 6 is arranged right above the pattern engraving mechanism 3;

the water curtain coating plate cutting mechanism comprises a first water curtain dust removal assembly 4, a second water curtain dust removal assembly 5, a third water curtain dust removal assembly 6 and a water curtain coating pattern engraving mechanism 3, wherein the first water curtain dust removal assembly 4 forms a working area where the water curtain coating plate cutting mechanism 1 is located, the second water curtain dust removal assembly 5 forms a working area where the water curtain coating plate polishing mechanism 2 is located, and the third water curtain dust removal assembly 6 forms a working area where the water curtain coating pattern engraving mechanism 3 is located.

Further, as shown in fig. 3, 4, and 5, the first water curtain dust removing assembly 4, the second water curtain dust removing assembly 5, and the third water curtain dust removing assembly 6 include a water curtain plate 41, transparent plates 42 disposed at two sides of the bottom of the water curtain plate 41, and water curtain spraying members disposed at two other sides of the water curtain plate 41, wherein the two transparent plates 42 form transparent solid walls at two sides of the bottom of the water curtain plate 41, a working flow channel 43 is formed between the two transparent solid walls, the water curtain spraying members are located at two ends right above the working flow channel 43, and a water curtain formed by water flow sprayed by the water curtain spraying members and the two transparent plates 42 form a closed dust removing area;

the water curtain spraying piece comprises a water flow supply pipe 44 arranged at the end part of the water curtain plate 41, a water curtain spray head arranged below the water flow supply pipe 44 and a liquid supply port 45 arranged on the water curtain plate 41 and communicated with the water flow supply pipe 44;

the water curtain spray head comprises a first longitudinal water flow guide plate 46, a second longitudinal water flow guide plate 47, a first inclined water flow guide plate 48 and a second inclined water flow guide plate 49, wherein the first longitudinal water flow guide plate 46 and the second longitudinal water flow guide plate 47 are opposite to each other;

wherein, the water supply 44 is provided with a first water flow guiding notch 410 and a second water flow guiding notch 411, the first water flow guiding notch 410 faces the first longitudinal water flow guide plate 46, and the water sprayed from the first water flow guiding notch 410 passes through the first longitudinal water flow guide plate 46 and the first inclined water flow guide plate 48 to form a first layer of water curtain 412;

the second water flow guiding slot 411 faces the second longitudinal water flow guiding plate 47, and the water sprayed from the second water flow guiding slot 411 passes through the second longitudinal water flow guiding plate 47 and the second inclined water flow guiding plate 49 to form a second layer of water curtain 413.

In this embodiment, water curtain shower nozzle structural design's benefit lies in, and the water curtain that single water curtain shower nozzle sprayed is double-deck water curtain, and double-deck water curtain has played the dual effect of holding back and adsorbing to the dust, has improved the leakproofness that the dust was held back, effectively prevents that the dust removal is regional inside dust excessive.

In order to facilitate water supply, the liquid supply ports 45 of the water curtain plates on the first water curtain dust removal assembly 4, the second water curtain dust removal assembly 5 and the third water curtain dust removal assembly 6 are connected with a liquid supply main pipe 415 through a liquid supply branch pipe 414, the liquid supply main pipe 415 is connected with a water tank through a water pump, and the liquid supply branch pipe 414 is provided with an electromagnetic valve 416.

The water supply pipe 44 and the water curtain nozzle extend in the width direction of the working flow path 43, and the first and second water discharge notches 410 and 411 extend in the length direction of the water supply pipe 44.

In addition, in order to further adsorb dust in the dust removing area, dust suction branch pipes 417 are connected to the transparent plates 42 of the first water curtain dust removing assembly 4, the second water curtain dust removing assembly 5 and the third water curtain dust removing assembly 6, the dust suction branch pipes 417 are connected to a dust suction header pipe 418, the dust suction header pipe 418 is connected to a dust treatment system outside the workshop, and a dust suction pump 419 is arranged on the dust suction header pipe 418.

Further, in order to detect the dust concentration in the working area conveniently, the bottom of the water curtain plate of the first water curtain dust removal component 4, the second water curtain dust removal component 5 and the third water curtain dust removal component 6 is provided with a working area dust detection probe 7, and the working area dust detection probe 7 detects the dust concentration in the working area where the plate cutting mechanism 1, the plate polishing mechanism 2 and the pattern engraving mechanism 3 are located in real time;

install workshop dust test probe 8 on the wall of the workshop that equipment was located, wherein, workshop dust test probe 8, work area dust test probe 7 and the solenoid valve passes through line connection backstage control system 9.

Further, as shown in fig. 6, the plate cutting mechanism 1 includes a first conveyor belt 11, a cutting assembly and a plate clamping assembly mounted above the first conveyor belt 11;

the cutting assembly comprises a cutting disc 12, a mounting frame 13, a driving motor 14, a cutting lifting control cylinder 15, a driving trolley 16 and a horizontal guide rail 17, the cutting disc 12 is arranged on the mounting frame 13, the driving motor 14 is connected with the cutting disc 12, the driving trolley 16 is arranged on the horizontal guide rail 17, the cutting lifting control cylinder 15 is arranged at the bottom of the driving trolley 16 and is connected with the mounting frame 13, and a first position sensor 18 is arranged at the bottom of the cutting disc 12;

the plate clamping assembly comprises two clamping plates 19 which are opposite to each other, a micro clamping cylinder 110 connected with the clamping plates 19 and a clamping lifting control cylinder 111 connected with the micro clamping cylinder 110;

as shown in fig. 7, the plate grinding mechanism 2 includes a second conveyor belt 21, a grinding station plate 22 provided on the second conveyor belt 21, a second position sensor 23 mounted on the grinding station plate 22, and a rough grinding assembly and a finish grinding assembly mounted directly above the second conveyor belt 21;

the rough grinding assembly comprises a rough grinding bracket 24, a rough grinding motor 25 arranged on the rough grinding bracket 24, a rough grinding disc 26 connected with the rough grinding motor 25 and a rough grinding lifting control cylinder 27 connected with the rough grinding bracket 24;

the refining assembly comprises a refining holder 28, a refining motor 29 arranged on the refining holder 28, a refining disc 210 connected to the refining motor 29 and a refining lift control cylinder 211 connected to the refining holder 28.

Further, as shown in fig. 8, the pattern engraving mechanism 3 includes a third conveyor belt 31, an engraving station plate 32 provided on the third conveyor belt 31, a third position sensor 33 mounted on the engraving station plate 32, and a pattern engraving machine 34 mounted directly above the third conveyor belt 31;

in order to facilitate the transfer of the processed plates between different stations, a first transfer robot 10 is arranged between the first conveyor belt 11 and the second conveyor belt 21, a second transfer robot 20 is arranged between the second conveyor belt 21 and the third conveyor belt 31, and a blanking robot 30 is arranged at the end part of the third conveyor belt 31.

Further, the first position sensor 18, the second position sensor 23 and the third position sensor 33 are all connected with the background control system 9;

as shown in fig. 9, the background control system 9 includes a main control module 91, an adjustment module 92, a first obtaining module 93, and a second obtaining module 94;

a regulating module 92 for regulating the flow rate of the water through the solenoid valve 416 of the branch liquid supply pipe 414;

a first obtaining module 93, configured to receive sensing signals of the first position sensor 18, the second position sensor 23, and the third position sensor 33;

the second obtaining module 94 is configured to obtain detection information of the workshop dust detection probe 8 and the work area dust detection probe 7;

the main control module 91 is configured to analyze the product position information obtained by the first obtaining module 93 and the workshop dust content and work area dust content information obtained by the second obtaining module 94, and control the on/off of the solenoid valve 416 and the water flow rate through the adjusting module 92.

Further, as shown in fig. 10, the processing method of the integrated stone processing equipment includes the following steps:

s1, cutting and processing the plate in a closed dedusting area formed by the water curtain sprayed by the first water curtain dedusting assembly and the transparent plates on the two sides of the water curtain dedusting assembly: the stone material is placed on the first conveyor belt 11, and after the stone material reaches a position above the first position sensor 18 and is detected by the first position sensor 18, the first position sensor 18 transmits the position information of the stone raw material to the first acquisition module 93, the first acquisition module 93 transmits the position information to the main control module 91, the main control module 91 transmits an electromagnetic valve opening instruction to the adjusting module 92, the adjusting module 92 controls the electromagnetic valve 416 of the first water curtain dust removal component 4 to be opened, a water curtain (double-layer water curtain) sprayed by the first water curtain dust removal component and the transparent plates 42 at two sides of the water curtain dust removal component form a closed dust removal area, the dust removal area is coated at the outer side of the board cutting mechanism 1, after the dust removal area is formed, the plate cutting mechanism 1 starts to act to cut the stone raw material to form a plate, and dust formed in the machining process is absorbed by a water curtain sprayed by the first water curtain dust removal assembly;

the processing of the plate cutting mechanism 1 is specifically as follows: after the first conveying belt 11 conveys the stone raw materials to the position under the cutting disc 12, the clamping lifting control cylinder 111 controls the two clamping plates 19 to move downwards, the micro clamping cylinder 110 controls the clamping plates 19 to clamp and fix the stone raw materials on two sides of the stone raw materials, at the moment, the driving trolley 16 controls the cutting disc 12 to reach a proper cutting position on the horizontal guide rail 17, the cutting lifting control cylinder 15 controls the cutting disc 12 to move downwards, the driving motor 14 drives the cutting disc 12 to rotate at a high speed, and the cutting disc 12 cuts the stone raw materials into single plates.

S2, polishing the plates in the dust removal area formed by the water curtain sprayed by the second water curtain dust removal assembly and the transparent plates on the two sides of the water curtain dust removal assembly: after the plate is cut, the cut plate is conveyed to one side of the plate polishing mechanism 2 by the first conveying belt 11, at this time, the plate is conveyed to the polishing station plate 22 of the second conveying belt 21 by the first conveying manipulator 10, after the plate is detected by the second position sensor 23 at the bottom of the polishing station plate 22, the position information of the plate is transmitted to the first acquisition module 93 by the second position sensor 23, the position information is transmitted to the main control module 91 by the first acquisition module 93, the electromagnetic valve opening instruction is transmitted to the adjusting module 92 by the main control module 91, the electromagnetic valve of the second water curtain dust removal component 5 is controlled to be opened by the adjusting module 92, the water curtain sprayed by the second water curtain dust removal component 5 and the transparent plates 42 at two sides thereof form a closed dust removal area, the dust removal area is coated at the outer side of the plate polishing mechanism 2, after the dust removal area is formed, the coarse grinding component and the fine grinding component of the plate polishing mechanism start to perform coarse grinding and fine grinding on the plate respectively, the dust formed in the processing process is absorbed by the water curtain (double-layer water curtain) sprayed by the second water curtain dust removal component;

the plate polishing mechanism 2 is specifically processed as follows: the panel on the first conveyer belt 11 is by first transshipment manipulator 10 centre gripping at first carry out the corase grind on the station board 22 of polishing, this moment, corase grind lift control cylinder 27 drives coarse grinding disc 26 and moves down, corase grind motor 25 drives coarse grinding disc 26 and rotates and carry out the corase grind to panel, the front of panel is processed the back of accomplishing, first transshipment manipulator 10 control panel turn-over, coarse grinding disc 26 carries out the corase grind to the back of panel, after the corase grind is accomplished, second conveyer belt 21 drives panel and reachs the below of accurate grinding subassembly, the same is clear, accurate grinding lift control cylinder 211 control accurate grinding disc 210 is down, accurate grinding disc 210 carries out the positive and negative finish grinding to the panel on the station board 22 of polishing under the cooperation of second transshipment manipulator 20.

S3, carving the pattern of the board in the dust-removing area formed by the water curtain sprayed by the third water curtain dust-removing component and the transparent plates at the two sides of the water curtain dust-removing component: after the plate is polished, the polished plate is conveyed to one side of the pattern engraving mechanism 3 by the second conveyor belt 21, at this time, the second transfer manipulator 20 conveys the plate to the engraving station plate 32 of the third conveyor belt 31, after the plate is detected by the third position sensor 33 at the bottom of the engraving station plate 32, the third position sensor 33 transmits the position information of the plate to the first acquisition module 93, the first acquisition module 93 transmits the position information to the main control module 91, the main control module 91 transmits an electromagnetic valve opening instruction to the adjusting module 92, the adjusting module 92 controls the electromagnetic valve of the third water curtain dust removal component 6 to open, the water curtain sprayed by the third water curtain dust removal component 6 and the transparent plates at the two sides thereof form a closed dust removal area, the dust removal area is coated on the outer side of the pattern engraving mechanism 3, after the dust removal area is formed, the pattern engraving mechanism 3 engraves the plate, dust formed in the processing process is absorbed by a water curtain sprayed by the third water curtain dust removal assembly, and after the processing is finished, the processed product is discharged by the discharging manipulator 30;

it should be noted that, in the whole course of working of panel, according to the thickness of stone material, the precision of polishing and the time of polishing of material and difference, panel cuts mechanism 1, the dust content in the working area at panel grinding mechanism 2 and decorative pattern sculpture mechanism 3 place is unstable, therefore, the water curtain thickness in the sealed dust removal region of each station needs to make sensitive reaction regulation, under the condition that dust content is low, reduce water curtain thickness, under the condition of dust content increase, increase the thickness of water curtain, intelligent control through the water curtain, in the water conservation, make the unable excessive of dust in each processing region.

The intelligent regulation of water curtain is as follows specifically:

the water curtain flow of the dust removal area where the plate cutting mechanism is located is adjusted: after a closed dedusting area where the plate cutting mechanism 1 is located is formed, a working area dust detection probe 7 of the first water curtain dedusting assembly 4 detects the dust concentration in the closed dedusting area where the plate cutting mechanism 1 is located in real time, when the dust concentration exceeds the upper limit set by the main control module 91, the main control module 91 sends an electromagnetic valve flow increasing instruction to the adjusting module 92, the adjusting module 92 controls an electromagnetic valve of the first water curtain dedusting assembly 4 to increase the water supply flow, and until the dust concentration detected by the working area dust detection probe 7 of the first water curtain dedusting assembly 4 is lower than the upper limit set by the main control module 91, the adjusting module 92 controls the electromagnetic valve of the first water curtain dedusting assembly 4 to recover to the normal water supply flow;

the water curtain flow of the dust removal area where the plate polishing mechanism 2 is located is adjusted: after a closed dedusting area where the plate polishing mechanism 2 is located is formed, a working area dust detection probe 7 of the second water curtain dedusting assembly 5 detects the dust concentration in the closed dedusting area where the plate polishing mechanism is located in real time, when the dust concentration exceeds the upper limit set by the main control module 91, the main control module 91 sends an electromagnetic valve flow increasing instruction to the adjusting module 92, the adjusting module controls 92 the electromagnetic valve of the second water curtain dedusting assembly 5 to increase the water supply flow, and until the dust concentration detected by the working area dust detection probe 7 of the second water curtain dedusting assembly 5 is lower than the upper limit set by the main control module 91, the adjusting module 91 controls the electromagnetic valve of the second water curtain dedusting assembly 5 to recover to the normal water supply flow;

the water curtain flow of the dust removal area where the pattern carving mechanism 3 is located is regulated: after a closed dust removal area where the pattern engraving mechanism 3 is located is formed, a working area dust detection probe 7 of the third water curtain dust removal assembly 6 detects the dust concentration in the closed dust removal area where the pattern engraving mechanism 3 is located in real time, when the dust concentration exceeds the upper limit set by the main control module 91, the main control module 91 sends an electromagnetic valve flow increasing instruction to the adjusting module 92, the adjusting module 92 controls an electromagnetic valve of the third water curtain dust removal assembly 6 to increase the water supply flow, and until the dust concentration detected by the working area dust detection probe 7 of the third water curtain dust removal assembly 6 is lower than the upper limit set by the main control module 91, the adjusting module 92 controls the electromagnetic valve of the third water curtain dust removal assembly 6 to recover to the normal water supply flow;

according to the inside dust concentration detection in workshop to the first water curtain dust removal subassembly 4 of adaptability regulation, second water curtain dust removal subassembly 5 and third water curtain dust removal subassembly 6's solenoid valve flow: the workshop dust detection probe 8 detects the dust concentration in a workshop in real time, when the dust concentration exceeds the upper limit set by the main control module 91, the main control module 91 sends an electromagnetic valve flow increasing instruction to the adjusting module 92, the adjusting module 92 controls the electromagnetic valves of the first water curtain dust removal assembly 4, the second water curtain dust removal assembly 5 and the third water curtain dust removal assembly 6 to increase the water supply flow, and until the dust concentration detected by the workshop dust detection probe 8 is lower than the upper limit set by the main control module 91, the adjusting module controls the electromagnetic valves of the first water curtain dust removal assembly 4, the second water curtain dust removal assembly 5 and the third water curtain dust removal assembly 6 to recover to the normal water supply flow;

as a further improvement of this embodiment, in order to further adsorb dust inside the dust removal region, the transparent plates 42 of the first water curtain dust removal assembly 4, the second water curtain dust removal assembly 5, and the third water curtain dust removal assembly 6 are all connected with a dust suction branch pipe 417, the dust suction branch pipe 417 is connected with a dust suction main pipe 418, the dust suction main pipe 418 is connected with a dust treatment system outside the workshop, a dust suction pump 419 is arranged on the dust suction main pipe 418, during the processing, the dust suction pump 419 is started, and the dust in the closed dust removal region where the plate cutting mechanism 1, the plate polishing mechanism 2, and the pattern engraving mechanism 3 are located is sucked by each dust suction branch pipe 417 and sent to the dust treatment system for collection processing.

In summary, the device is provided with a first water curtain dust removing component 4 directly above a board cutting mechanism 1, a second water curtain dust removing component 5 directly above a board polishing mechanism 2, a third water curtain dust removing component 6 directly above a pattern engraving mechanism 3, a water curtain formed by the first water curtain dust removing component 4 covers a working area where the board cutting mechanism 1 is located, a water curtain formed by the second water curtain dust removing component 5 covers the working area where the board polishing mechanism 2 is located, a water curtain formed by the third water curtain dust removing component 6 covers the working area where the pattern engraving mechanism 3 is located, the first water curtain dust removing component 4, the second water curtain dust removing component 5 and the third water curtain dust removing component 6 comprise water curtain plates 41, transparent plates 42 arranged at two sides of the bottom of the water curtain plates 41, water curtain spraying pieces arranged at the other two sides of the water curtain plates 41, transparent solid walls formed at two sides of the bottom of the water curtain plates 41 by the two transparent plates 42, a working flow channel 43 is formed between the two transparent solid walls, the water curtain spraying pieces are positioned at two ends right above the working flow channel 43, a water curtain formed by water flow sprayed by the water curtain spraying pieces and the two transparent plates 42 form a closed dust removal area, the cutting, polishing and engraving of the plates are completed in the closed dust removal area, dust generated in the processing process is intercepted and absorbed by the water curtain corresponding to the working area, the overflow problem of the dust due to high-speed flow is effectively prevented, meanwhile, in the processing process, dust in the closed dust removal area where the plate cutting mechanism 1, the plate polishing mechanism 2 and the pattern engraving mechanism 3 are located is sucked out by each dust suction branch pipe 417 and sent to a dust treatment system for collection treatment, and the dust treatment system assists the water curtain dust removal assembly to adsorb the dust, so that the dust removal efficiency is improved;

in addition, this equipment carries out real-time detection through workshop dust detection probe 8 to the inside dust concentration in workshop, simultaneously through the regional dust detection probe 7 that works to panel cutting mechanism 1, the dust concentration in the closed dust removal region at panel grinding machanism 2 and decorative pattern sculpture mechanism 3 place carries out real-time detection, in time feed back the dust concentration information that detects to backstage control system 9, backstage control system 9 corresponds the rivers intensity of each water curtain dust removal subassembly of control, the dust collection efficiency has been improved, thorough has stopped the problem that the dust is a large amount of excessive, the regional dust concentration of workshop and the work of equipment has obtained effective control, workshop process environment has been improved greatly.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.