Automatic production line and process for manufacturing and processing dried pork slices

文档序号:1851483 发布日期:2021-11-19 浏览:26次 中文

阅读说明:本技术 一种猪肉脯制造加工自动化生产线和工艺 (Automatic production line and process for manufacturing and processing dried pork slices ) 是由 褚洁明 于 2021-09-23 设计创作,主要内容包括:本发明一种猪肉脯制造加工自动化生产线和工艺,生产线包括有挑选区、腌制区、分拣区、冷库、烘房、切片压平区、烘烤区、包装区和若干移动货架,自动化完成原料选择-注射腌制-嫩化滚揉-分拣压实-冷冻-切片-干燥脱水-烘烤-压平切片-包装成品。各个区域内和区域之间通过生产加工设备、机械臂、传送带、移动货架的配合大大节省了人力,提高了生产效率;分拣区用并联机器人分别与吸盘和机械手配合,形成两种工作模式,配合吸盘用于挑拣小的、轻的猪肉脯片,配合机械手用于挑拣大块的、较重的猪肉脯片,移动货架配合机械臂实现各步骤原料加工完后的移动。本发明功能丰富、自动化程度高,可以高效的生产加工猪肉脯。(The invention relates to an automatic production line and a process for manufacturing and processing dried pork slices, wherein the production line comprises a selection area, a pickling area, a sorting area, a refrigeration house, a drying room, a slice flattening area, a baking area, a packaging area and a plurality of movable shelves, and automatically completes raw material selection, injection pickling, tenderization rolling and kneading, sorting and compacting, freezing, slicing, drying and dehydrating, baking, flattening and slicing and packaging finished products. The production processing equipment, the mechanical arm, the conveying belt and the movable goods shelf are matched in each area and among the areas, so that the labor is greatly saved, and the production efficiency is improved; the sorting area is with parallel robot respectively with sucking disc and manipulator cooperation, forms two kinds of mode, and the cooperation sucking disc is used for choosing little, light dried pork slice, and the cooperation manipulator is used for choosing bold, heavier dried pork slice, removes the removal after goods shelves cooperation arm realizes each step raw materials processing. The invention has rich functions and high automation degree, and can efficiently produce and process the dried pork slices.)

1. The utility model provides a pork dried meat manufacturing and processing automation line which characterized in that: comprises a selecting area (1), a pickling area (2), a sorting area (3), a refrigeration house (4), a drying room (5), a slicing and flattening area (6), a baking area (7), a packaging area (8) and a plurality of movable shelves (9);

the selection area (1) comprises a first mechanical arm (11), a first conveyor belt (12) arranged on the upper layer and a second conveyor belt (13) arranged on the lower layer, wherein the first conveyor belt (12) and the second conveyor belt (13) are arranged on the upper layer and the lower layer in an overlapped mode, and the first mechanical arm (11) is arranged beside the first conveyor belt (12) and the second conveyor belt (13);

the pickling area (2) comprises a saline injection machine (21) and a vacuum rolling and kneading machine (22) which are arranged in sequence;

the sorting area (3) comprises a third conveyor belt (31), a fourth conveyor belt (32), a second mechanical arm (33), a third mechanical arm (34), a sorting device (35), a pressing device (36) and a mould cabinet (37), the starting end of the third conveyor belt (31) is connected with the outlet of the vacuum rolling and kneading machine (22), the fourth conveyor belt (32) is arranged beside the third conveyor belt (31), the second mechanical arm (33) is used for transferring moulds (38) placed on the mould cabinet (37) onto the fourth conveyor belt (32), the sorting device (35) comprises a parallel robot (351) and a camera (352), the parallel robot (351) and the camera (352) are arranged above the third conveyor belt (31) and the fourth conveyor belt (32) through a truss (353), and the camera (352) is used for identifying the raw pork slice blocks (10) on the third conveyor belt (31), the parallel robot (351) is connected with a picking mechanism (354) used for transferring the raw pork slice blocks (10) on the third conveyor belt (31) into the molds (38) on the fourth conveyor belt (32), the pressing device (36) comprises a truss robot (361) and a pressing block (362) which are arranged on the fourth conveyor belt (32) and are mutually connected, the truss robot (361) can drive the pressing block (362) to move downwards to press the raw pork slice blocks (10) on the molds (38), and the third mechanical arm (34) is arranged at the tail end of the fourth conveyor belt (32) and is used for transferring the molds (38) to the movable shelf (9);

the slicing and flattening area (6) comprises a slicing machine (61), a flattening machine (62), a fourth mechanical arm (63) and a fifth mechanical arm (64), wherein the fourth mechanical arm (63) is used for transferring the raw pork slice blocks in the refrigerator (4) from the molds (38) to the slicing machine (61) for slicing, and the fifth mechanical arm (64) is used for transferring the molds (38) filled with sliced pork slices to a moving shelf (9) or to the flattening machine (62);

the baking area (7) comprises an oven (71) and a sixth mechanical arm (72), wherein the sixth mechanical arm (72) is used for taking and putting a mould (38) filled with the dried pork slices into and out of the oven (71);

the packaging area (8) is used for packaging the finished pork jerky products;

the mobile shelf (9) is used for transferring the dried pork slices among the areas.

2. The automatic production line for manufacturing and processing dried pork slices according to claim 1, wherein: the picking mechanism (354) is a sucker or a manipulator, the manipulator comprises a motor (355), a connecting block (356), four connecting rods (357) and fingers (358), the motor (355) is connected with the connecting block (356), the four sides of the connecting block (356) are uniformly hinged with the four connecting rods (357), each connecting rod (357) is hinged with the finger (358), the motor (355) can drive the connecting block (356) to move up and down, the connecting block (356) drives the fingers (358) to move through the connecting rods (357), and the four fingers (358) are matched with each other to complete the grabbing action.

3. The automatic production line for manufacturing and processing dried pork slices as claimed in claim 2, wherein: the front end of the finger (358) is provided with insections (3581) and a wedge-shaped fingertip (3582).

4. The automatic production line for manufacturing and processing dried pork slices according to claim 3, wherein: the angle of the wedge-shaped fingertip (3582) is 30 degrees.

5. The automatic production line for manufacturing and processing dried pork slices according to claim 4, wherein: the movable goods shelf (9) comprises a four-wheel electric base (91) at the lower end and a U-shaped mould placing table (92) at the upper end.

6. A dried pork slice manufacturing and processing technology is characterized in that: an automatic production line for manufacturing and processing dried pork slices as claimed in any one of claims 1 to 5, comprising the following steps:

step 1: before the raw material blocks of the dried pork slice are conveyed to the first mechanical arm (11) through the first conveyor belt (12), the first mechanical arm (11) identifies and grabs the required raw material blocks onto the second conveyor belt (13);

step 2: a worker puts the raw material blocks on the second conveyor belt (13) into a brine injection machine (21), the brine injection machine (21) injects a curing liquid to cure the raw material blocks at the temperature of 0-10 ℃, the injection amount of the curing liquid accounts for 10-20% of the mass of the raw material blocks, the injected meat blocks are put into a vacuum tumbling machine (22), and tumbling is carried out for 150-180min under the conditions that the temperature is 0-10 ℃, the vacuum degree is-0.08 MPa and the rotating speed is 18 r/min;

and step 3: the rolled and kneaded raw material blocks fall on a third conveyor belt (31) from an outlet of a vacuum rolling and kneading machine (22), the third conveyor belt (31) conveys the raw material blocks to a position below a sorting device (35), a second mechanical arm (33) clamps a mold (38) from a mold cabinet (37) and places the mold on a fourth conveyor belt (32), the fourth conveyor belt (32) conveys the mold (37) to a position below the sorting device (35), and a camera (352) on the sorting device (35) identifies the raw material blocks, the parallel robot (351) controls the picking mechanism (354) to pick the raw material blocks, the raw material blocks are arranged in the mould (38) side by side according to the same muscle fiber direction, after the mold (38) is filled, the mold is conveyed to the position below a pressing device (36), a truss robot (361) controls a pressing block (362) to press a raw material block in the mold (38), and after the pressing is finished, a third mechanical arm (34) clamps the mold (38) and transfers the mold to a movable shelf (9);

and 4, step 4: after filling the mold (38) with the movable goods shelf (9), moving the movable goods shelf into a refrigeration house (4), quickly freezing and forming the raw material blocks at the temperature of minus 10 ℃, then moving the movable goods shelf (9) out of the refrigeration house (4), and slightly thawing the raw material blocks at room temperature to form meat blanks;

and 5: the movable shelf (9) filled with the formed meat blocks moves to the slicing and flattening area (6), the fourth mechanical arm (63) takes the mold (38) from the movable shelf (9), the formed meat blocks in the mold (38) are poured into the slicing machine (61), the slicing machine (61) cuts the meat blocks into meat slices with the thickness of about 2mm, the fifth mechanical arm (64) grabs empty molds (38) from the movable shelf (9) and places the empty molds at the outlet of the slicing machine (61), the meat slices produced by the slicing machine (61) fall into the mold (38), and after the molds (38) are filled with the meat slices, the fifth mechanical arm (64) places the molds (38) filled with the meat slices on the movable shelf (9);

step 6: after the movable shelf (9) is filled with the molds (38) filled with the meat slices, the movable shelf is moved to a drying room (5) for drying and dehydration, the drying temperature is 65-70 ℃, and the drying time is 3-5 hours, so that dry blanks with the water content of 20-25% are formed;

and 7: the movable shelf (9) is moved to the baking area (7), the sixth mechanical arm (72) clamps the mould (38) filled with the dehydrated sliced meat from the movable shelf (9) and places the mould into the oven (71) for high-temperature baking at the temperature of 200 ℃ and 300 ℃ for 1-2min, so that the sliced meat is reddish brown, and after the baking is finished, the sixth mechanical arm (72) takes out the mould (9) from the oven (71) and places the mould back on the movable shelf (9);

and 8: the movable shelf (9) filled with the roasted meat slices is moved to the slicing flattening area (6), the die (38) is placed on the flattening machine (62) by the fifth mechanical arm (64), and after the meat slices are flattened by the flattening machine (62), the die (38) is placed back on the movable shelf (9) by the fifth mechanical arm (64);

and step 9: the movable shelf (9) moves to the side of a fourth mechanical arm (63), the fourth mechanical arm (63) grabs the mold (38) filled with the flattened meat slices and pours the meat slices into a slicing machine (61), the slicing machine (61) cuts the meat slices into a specified shape and then fills the meat slices into the mold (38), and then a fifth mechanical arm (64) grabs the mold (38) and puts the mold onto the movable shelf (9);

step 10: the movable shelf (9) is moved to the packaging area (8), and cut dried meat slice finished products are packaged in the packaging area (8).

7. The dried pork slice manufacturing and processing technology of claim 6, wherein the dried pork slice manufacturing and processing technology comprises the following steps: the mass ratio of the components of the pickling liquid in the step 2 is as follows: 75-85% of water, 3-6% of salt, 8-12% of cane sugar, 1-2% of egg white liquid, 1-1.8% of fish sauce, 0.2-0.5% of monosodium glutamate, 0.4-0.8% of phosphate, 0.03-0.1% of sodium nitrite, 0.5-1.0% of D-sodium isoascorbate and 0.4-0.8% of 5' -flavour nucleotide disodium.

Technical Field

The invention relates to the technical field of food processing and manufacturing instruments, in particular to an automatic production line and process for manufacturing and processing dried pork slices.

Background

The dried meat slice is a traditional dried meat product in China, has a long history, and almost has no similar products abroad. The current famous products in domestic market include Jingjiang dried pork slices, Shantou dried pork slices, Hunan dried pork slices, Fujian dried pork slices, Xiamen golden dried pork slices and the like. Although the raw materials and ingredients of the dried meat slice products in various regions are different, the formed flavors and tastes are different, but the processing technology is different. The traditional processing technology of the dried meat slices comprises the following steps: selecting raw materials → bulk meat → trimming → slicing → mixing materials, pickling, seasoning → spreading and sieving → dehydrating and drying → sieving → baking finished product → pressing, slicing → cooling → packaging → finished product. At present, a plurality of procedures in the traditional process of the dried meat slice are manual operations, such as raw meat cutting, trimming, spreading and screening, peeling and screening, slicing, packaging and the like, particularly the spreading and screening process is difficult to replace by machinery and is completed by manual operation, and the thin meat slice with the thickness of 1-2mm is spread on a bamboo screen or a stainless steel screen in a manual mode, which is one of the most important and key steps in the traditional making process of the dried meat slice, and has higher requirements on the technique, skill and proficiency of an operator. Therefore, the manual spreading and screening operation is high in requirement and long in time, continuous processing and industrial large-scale production of the dried meat slices are restricted, and the production efficiency and the benefit of enterprises are seriously influenced.

With the rapid development of the market demand of leisure meat products in recent years, the manual sieving process in the traditional dried meat slice processing gradually becomes a bottleneck for limiting the rapid development of blocks in the dried meat slice industry. Therefore, on the premise of keeping the traditional flavor characteristics and good quality of the dried meat products to the maximum extent, the traditional process is innovated and reformed, the continuous, automatic and industrial production of the dried meat is realized, and the method is a necessary way for obviously improving the production efficiency and economic benefit of dried meat processing enterprises.

Disclosure of Invention

The invention aims to provide an automatic production line and a process for manufacturing and processing dried pork slices, which have the advantages of simple structure and high efficiency and can well produce and process the dried pork slices, aiming at the defects of the prior art.

In order to solve the technical problems, the invention provides the following technical scheme:

the utility model provides a pork dried meat manufacturing and processing automation line which characterized in that: comprises a selecting area, a pickling area, a sorting area, a refrigeration house, a drying room, a slicing and flattening area, a baking area, a packaging area and a plurality of movable goods shelves; the selection area comprises a first mechanical arm, a first conveyor belt positioned on the upper layer and a second conveyor belt positioned on the lower layer, wherein the first mechanical arm and the second conveyor belt are arranged in an overlapped mode; the pickling area comprises a saline injection machine and a vacuum rolling and kneading machine which are arranged in sequence; the sorting area comprises a third conveying belt, a fourth conveying belt, a second mechanical arm, a third mechanical arm, a sorting device, a pressing device and a mould cabinet, wherein the starting end of the third conveying belt is connected with an outlet of the vacuum rolling and kneading machine, the fourth conveying belt is arranged beside the third conveying belt, the second mechanical arm is used for transferring a mould placed on the mould cabinet onto the fourth conveying belt, the sorting device comprises a parallel robot and a camera, the parallel robot and the camera are arranged above the third conveying belt and the fourth conveying belt through a truss, the camera is used for identifying dried pork slice raw material blocks on the third conveying belt, the parallel robot is connected with a picking mechanism used for transferring the dried pork slice raw material blocks on the third conveying belt onto the fourth conveying belt in the mould, and the pressing device comprises a truss robot and a pressing block which are arranged on the fourth conveying belt in an interconnecting mode, the truss robot can drive the pressing block to move downwards to press the dried pork slice raw material block on the mold, and the third mechanical arm is arranged at the tail end of the fourth conveying belt and used for transferring the mold to the movable shelf; the slicing and flattening area comprises a slicing machine, a flattening machine, a fourth mechanical arm and a fifth mechanical arm, the fourth mechanical arm is used for transferring the raw material blocks of the dried pork slices in the refrigerator from the molds to the slicing machine for slicing, and the fifth mechanical arm is used for transferring the molds filled with the sliced dried pork slices to a movable shelf or the flattening machine; the baking area comprises an oven and a sixth mechanical arm, and the sixth mechanical arm is used for taking and placing a mold filled with the dried pork slices into the oven; the packaging area is used for packaging the finished pork jerky products; the mobile shelf is used for transferring the dried pork slices among the areas.

Further, pick up the mechanism and be sucking disc or manipulator, the manipulator includes motor, connecting block, connecting rod and finger, the motor links to each other with the connecting block, evenly articulated all around of connecting block has four the connecting rod, every connecting rod is articulated to have the finger, the motor can drive the connecting block and reciprocate, and the connecting block passes through the connecting rod and drives the finger motion, and four fingers are mutually supported and are accomplished and snatch the action.

Furthermore, the front end of the finger is provided with insections and wedge-shaped fingertips.

Further, the angle of the wedge-shaped fingertip is 30 °.

Further, the movable goods shelf comprises a four-wheel electric base at the lower end and a U-shaped mould placing table at the upper end.

A dried pork slice manufacturing and processing technology is characterized in that: utilize any one the dried pork slice manufacture processing automation line of above-mentioned, including the following step:

step 1: the dried pork slice raw material blocks are conveyed to the front of a first mechanical arm through a first conveying belt, and the first mechanical arm identifies and grabs the required raw material blocks onto a second conveying belt;

step 2: a worker puts the raw material blocks on the second conveyor belt into a brine injection machine, the brine injection machine injects a pickling liquid into the raw material blocks to pickle the raw material blocks at the temperature of 0-10 ℃, the injection amount of the pickling liquid accounts for 10-20% of the mass of the raw material blocks, the injected meat blocks are placed in a vacuum tumbling machine, and the meat blocks are tumbled for 180min under the conditions of the temperature of 0-10 ℃, the vacuum degree of-0.08 MPa and the rotating speed of 18 r/min;

and step 3: the rolled and kneaded raw material blocks fall onto a third conveyor belt from an outlet of a vacuum rolling and kneading machine, the third conveyor belt conveys the raw material blocks to the lower part of a sorting device, a second mechanical arm clamps a mold from a mold cabinet and places the mold on a fourth conveyor belt, the fourth conveyor belt conveys the mold to the lower part of the sorting device, a camera on the sorting device identifies the raw material blocks, a robot controls a picking mechanism to grab the raw material blocks, the raw material blocks are placed in the mold side by side according to the same muscle fiber direction, the mold is conveyed to the lower part of a pressing device after being filled, a truss robot controls the pressing block to press the raw material blocks in the mold, and the third mechanical arm lifts the mold clamp and transfers the mold to a movable goods shelf after the pressing is completed;

and 4, step 4: after filling the mold with the movable goods shelf, moving the movable goods shelf into a refrigeration house, quickly freezing and forming the raw material blocks at-10 ℃, then moving the movable goods shelf out of the refrigeration house, and slightly thawing the raw material blocks at room temperature to form meat blanks;

and 5: moving a movable goods shelf filled with the formed meat blocks to a slicing flattening area, taking down a mold from the movable goods shelf by a fourth mechanical arm, pouring the formed meat blocks in the mold into a slicing machine, cutting the meat blocks into meat slices with the thickness of about 2mm by the slicing machine, grabbing an empty mold from the movable goods shelf by a fifth mechanical arm, placing the empty mold at the outlet of the slicing machine, enabling the meat slices produced by the slicing machine to fall into the mold, and placing the mold filled with the meat slices on the movable goods shelf by the fifth mechanical arm after the mold is filled with the meat slices;

step 6: after the movable shelf is filled with the molds filled with the meat slices, the movable shelf is moved to a drying room for drying and dehydration, the drying temperature is 65-70 ℃, the drying time is 3-5 hours, and dry blanks with the water content of 20-25% are formed;

and 7: the movable shelf is moved to a baking area, the sixth mechanical arm clamps the mold filled with the dehydrated sliced meat from the movable shelf and puts the mold into an oven for high-temperature baking at the temperature of 200-;

and 8: moving the movable goods shelf with the roasted meat slices to a slicing flattening area, placing the mold on a flattening machine by a fifth mechanical arm, flattening the meat slices by the flattening machine, and then placing the mold back on the movable goods shelf by the fifth mechanical arm;

and step 9: the movable goods shelf moves to the side of a fourth mechanical arm, the fourth mechanical arm grabs the mold filled with the flattened meat slices and pours the meat slices into a slicing machine, the slicing machine cuts the meat slices into a specified shape and then puts the meat slices into the mold, and then a fifth mechanical arm grabs the mold and puts the mold onto the movable goods shelf;

step 10: and moving the movable shelf to a packaging area, and packaging the cut dried meat slice finished products in the packaging area.

Further, the mass ratio of the components of the pickling liquid in the step 2 is as follows: 75-85% of water, 3-6% of salt, 8-12% of cane sugar, 1-2% of egg white liquid, 1-1.8% of fish sauce, 0.2-0.5% of monosodium glutamate, 0.4-0.8% of phosphate, 0.03-0.1% of sodium nitrite, 0.5-1.0% of D-sodium isoascorbate and 0.4-0.8% of 5' -flavour nucleotide disodium.

Compared with the prior art, the invention has the beneficial effects that: 1. the production line system has rich functions, is combined with an intelligent production line system through dried pork slice production, has high automation degree, can efficiently produce and process dried pork slices, greatly saves manpower through the cooperation of production and processing equipment, mechanical arms, a conveyor belt and a movable goods shelf, and improves the production efficiency. Automatically selecting raw materials, injecting and pickling, tenderizing, rolling, sorting and compacting, freezing, slicing, drying and dehydrating, baking, flattening and slicing and packaging the finished product. 2. The parallel robot for the sorting area is respectively matched with the sucking disc and the mechanical arm to form two working modes, the sucking disc is matched for picking small and light pork prolls, and the mechanical arm is matched for picking large and heavy pork prolls. 3. The movable goods shelf is matched with the mechanical arm to realize the movement of the processed raw materials in each step. 4. The wedge fingertip is convenient for the finger to shovel the raw material block of the dried pork slice, and the insection at the tail end of the finger can increase the friction between the finger and the raw material block of the dried pork slice, so that the raw material block of the dried pork slice is prevented from sliding off.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic diagram of a selection area according to the present invention;

FIG. 3 is a first schematic diagram of a sorting area according to the present invention;

FIG. 4 is a second schematic diagram of a sorting zone according to the present invention;

FIG. 5 is a schematic view of a slice flattening area according to the present invention;

FIG. 6 is a schematic view of a baking zone of the present invention;

FIG. 7 is a schematic view of a robot of the present invention;

FIG. 8 is a finger diagram of the robot of the present invention;

fig. 9 is a schematic view of the mobile shelf of the present invention.

Wherein: 1-selecting area, 2-curing area, 3-sorting area, 4-cold storage, 5-drying room, 6-slicing flattening area, 7-baking area, 8-packaging area, 9-moving shelf, 10-dried pork slice raw material block, 11-first mechanical arm, 12-first conveyor belt, 13-second conveyor belt, 21-saline injection machine, 22-vacuum rolling and kneading machine, 31-third conveyor belt, 32-fourth conveyor belt, 33-second mechanical arm, 34-third mechanical arm, 35-sorting device, 36-pressing device, 37-mold cabinet, 38-mold, 61-slicing machine, 62-flattening machine, 63-fourth mechanical arm, 64-fifth mechanical arm, 71-baking oven, 72-sixth mechanical arm, 91-four-wheel electric base, 92-U-shaped mould placing table, 351-parallel robot, 352-camera, 353-truss, 354-picking mechanism, 355-motor, 356-connecting block, 357-connecting rod, 358-finger, 361-truss robot, 362-pressing block, 3581-insection and 3582-fingertip.

Detailed Description

For the understanding of the present invention, the following detailed description will be given with reference to the accompanying drawings, which are provided for the purpose of illustration only and are not intended to limit the scope of the present invention.

Fig. 1-9 show an embodiment of an automatic production line for manufacturing and processing dried pork slices, which comprises a selection area 1, a pickling area 2, a sorting area 3, a cold storage 4, a drying room 5, a slicing and flattening area 6, a baking area 7, a packaging area 8 and a plurality of movable shelves 9; the selection area 1 comprises a first mechanical arm 11, a first conveyor belt 12 positioned on the upper layer and a second conveyor belt 13 positioned on the lower layer, which are arranged in an overlapped mode, wherein the first mechanical arm 11 is arranged beside the first conveyor belt 12 and the second conveyor belt 13; the pickling area 2 comprises a saline injection machine 21 and a vacuum rolling and kneading machine 22 which are arranged in sequence; the sorting area 3 comprises a third conveyor belt 31, a fourth conveyor belt 32, a second mechanical arm 33, a third mechanical arm 34, a sorting device 35, a pressing device 36 and a mould cabinet 37, wherein the starting end of the third conveyor belt 31 is connected with the outlet of the vacuum tumbler 22, the fourth conveyor belt 32 is arranged beside the third conveyor belt 31, the second mechanical arm 33 is used for transferring a mould 38 placed on the mould cabinet 37 to the fourth conveyor belt 32, the sorting device 35 comprises a parallel robot 351 and a camera 352, the parallel robot 351 and the camera 352 are arranged above the third conveyor belt 31 and the fourth conveyor belt 32 through a truss 353, the camera 352 is used for identifying the dried pork slice raw material blocks 10 on the third conveyor belt 31, the parallel robot 351 is connected with a picking mechanism 354 used for transferring the dried pork slice raw material blocks 31 on the third conveyor belt 31 to the mould 38 on the fourth conveyor belt 32, the pressing device 36 comprises a robot 361 and a pressing block 362 which are mutually connected on the fourth truss 32, the truss robot 361 can drive the pressing block 362 to move downwards to press the dried pork slice raw material block 10 on the mold 38, and the third mechanical arm 34 is arranged at the tail end of the fourth conveyor belt 32 and used for transferring the mold 38 to the movable shelf 9; the slicing and flattening area 6 comprises a slicing machine 61, a flattening machine 62, a fourth mechanical arm 63 and a fifth mechanical arm 64, wherein the fourth mechanical arm 64 is used for transferring the raw material blocks of the dried pork slices in the refrigeration house 4 from the molds 38 to the slicing machine 61 for slicing, and the fifth mechanical arm 64 is used for transferring the molds 38 filled with the sliced dried pork slices to the movable shelf 9 or the flattening machine 62; the baking area 7 comprises an oven 71 and a sixth mechanical arm 72, wherein the sixth mechanical arm 72 is used for taking and putting the mould 38 filled with the dried pork slices into and out of the oven 71; the packaging area 8 is used for packaging the finished pork slice; the movable shelf 9 is used for transferring the dried pork slices among the areas.

Preferably, the picking mechanism 354 is a manipulator, the manipulator includes a motor 355, a connecting block 356, a connecting rod 357 and fingers 358, the motor 355 is connected to the connecting block 356, four connecting rods 357 are evenly hinged around the connecting block 356, each connecting rod 357 is hinged to a finger 358, the motor 355 can drive the connecting block 356 to move up and down, the connecting block 356 drives the fingers 358 to move through the connecting rods 357, and the four fingers 358 cooperate with each other to complete the grabbing action. The front end of finger 358 is provided with insections 3581 and a wedge-shaped fingertip 3582, the angle of wedge-shaped fingertip 3582 being 30 °. The four fingers 358 of the manipulator grab the raw material blocks of the dried pork slice from the front, back, left and right directions of the dried pork slice simultaneously, so that the raw material blocks are prevented from sliding off in the clamping process; the wedge-shaped fingertips 3582 are convenient for scooping and clamping the raw material block, and the insections 3581 further increase the friction force on the raw material block to prevent the raw material block from sliding off.

The production process steps and the principle of the automatic production line for manufacturing and processing the dried pork slices by using the embodiment are as follows:

step 1: before the raw material blocks of the dried pork slice are conveyed to the first mechanical arm 11 through the first conveying belt 12, the first mechanical arm 11 identifies and grabs the required raw material blocks onto the second conveying belt 13, so that the raw material blocks are ensured to have the same state before the next step of pickling, and the stability of the process is ensured;

step 2: the worker puts the raw material blocks on the second conveyor belt 13 into a saline injection machine 21, and the saline injection machine 21 injects a pickling solution to pickle the raw material blocks at the temperature of 0-10 ℃, wherein the pickling solution comprises the following components in percentage by mass: 75-85% of water, 3-6% of salt, 8-12% of cane sugar, 1-2% of egg white liquid, 1-1.8% of fish sauce, 0.2-0.5% of monosodium glutamate, 0.4-0.8% of phosphate, 0.03-0.1% of sodium nitrite, 0.5-1.0% of D-sodium isoascorbate and 0.4-0.8% of disodium 5' -ribonucleotide, wherein the injection amount of the pickling liquid accounts for 10-20% of the mass of the raw material blocks, the injected meat blocks are placed in a vacuum rolling and kneading machine 22, the meat blocks are rolled and kneaded for 150-180min under the conditions that the temperature is 0-10 ℃, the vacuum degree is-0.08 MPa and the rotating speed is 18r/min, and the raw material blocks pickled under the process conditions have the best flavor;

and step 3: the rolled and kneaded raw material blocks fall onto a third conveyor belt 31 from the outlet of the vacuum rolling and kneading machine 22, the third conveyor belt 31 conveys the raw material blocks to the lower part of a sorting device 35, a second mechanical arm 33 clamps a mould 38 from a mould cabinet 37 and places the mould on a fourth conveyor belt 32, the fourth conveyor belt 32 conveys the mould 38 to the lower part of the sorting device 35, a camera 352 on the sorting device 35 identifies the raw material blocks, a parallel robot 351 controls a picking mechanism 354 to pick the raw material blocks, the raw material blocks are loaded into the mould 38 in the same muscle fiber direction side by side, the mould 38 is conveyed to the lower part of a pressing device 36 after being filled, a truss robot 361 controls a pressing block 362 to press the raw material blocks in the mould 38, and the third mechanical arm 34 clamps and transfers the mould 38 to a movable shelf 9 after the pressing is completed; the automatic identification of the camera 352 replaces the traditional manual screening, and the same muscle fiber direction is loaded into the die 38 side by side to ensure better stability and consistency of the raw material blocks during the pressing process;

and 4, step 4: after filling the mold 38 with the movable shelf 9, moving the movable shelf into a refrigeration house 4, quickly freezing and forming the raw material blocks at minus 10 ℃, then moving the movable shelf 9 out of the refrigeration house 4, and slightly thawing the raw material blocks at room temperature to form meat blanks for subsequent slicing;

and 5: the movable shelf 9 filled with the formed meat blocks moves to the slicing and flattening area 6, the fourth mechanical arm 63 takes the mold 38 from the movable shelf 9, the formed meat blocks in the mold 38 are poured into the slicer 61, the slicer 61 cuts the meat blocks into meat slices with the thickness of about 2mm, the fifth mechanical arm 64 grabs the empty mold 38 from the movable shelf 9 and places the empty mold 38 at the outlet of the slicer 61, the meat slices produced by the slicer 61 fall into the mold 38, and after the mold 38 is filled with the meat slices, the fifth mechanical arm 64 places the mold 38 filled with the meat slices on the movable shelf 9; the traditional manual spreading and screening is replaced, so that the continuous processing and the industrialized large-scale production of the dried pork slices are realized;

step 6: after the movable shelf 9 is filled with the molds 38 filled with the meat slices, the movable shelf is moved to a drying room 5 for drying and dehydration, the drying temperature is 65-70 ℃, the drying time is 3-5 hours, dry blanks with the water content of 20-25% are formed, and the dried pork slices are primarily molded;

and 7: the movable shelf 9 is moved to the baking area 7, the sixth mechanical arm clamps the mould 38 filled with the dehydrated sliced meat from the movable shelf 9 and puts the mould into the oven 71 for high-temperature baking at the temperature of 200-;

and 8: the die 38 with the baked sliced meat is moved back to the slicing and flattening area 6 by the movable shelf 9, the die 38 is placed on the flattening machine 62 by the fifth mechanical arm 64, and after the sliced meat is flattened by the flattening machine 62, the die 38 is placed back on the movable shelf 9 by the fifth mechanical arm 64;

and step 9: the movable shelf 9 moves to the side of a fourth mechanical arm 63, the fourth mechanical arm 63 grabs the mold 38 filled with the flattened meat slices and pours the meat slices into a slicer 61, the slicer 61 cuts the meat slices into a specified shape and then fills the meat slices into the mold 38, and then a fifth mechanical arm 64 grabs and puts the mold 38 on the movable shelf 9;

step 10: the movable goods shelf 9 is moved to the packaging area 8, and the cut dried pork slice finished products are packaged in the packaging area 8.

The above embodiments are merely illustrative of the technical concept and structural features of the present invention, and are intended to be implemented by those skilled in the art, but the present invention is not limited thereto, and any equivalent changes or modifications made according to the spirit of the present invention should fall within the scope of the present invention.

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