阅读说明：本技术 一种大角度翻边机 (Wide-angle flanging machine ) 是由 顾永久 于 2021-08-20 设计创作，主要内容包括：本发明涉及翻边机技术领域,尤其是涉及一种大角度翻边机,包括机架以及安装在机架上的翻边组件和固定组件；所述固定组件包括可沿自身径向弹性移动的支撑盘,所述支撑盘沿滚筒径向弹性移动时,相对滚筒轴线靠近或远离,所述支撑盘和机架转动连接,所述支撑盘外周面和滚筒的内周面接触；所述翻边组件包括围绕支撑盘布置的翻边转轮、翻边压轮以及调节轮,所述翻边转轮、翻边压轮以及调节轮均滑动安装在机架上,且所述翻边转轮、翻边压轮以及调节轮的滑动方向为支撑盘的径向,所述翻边转轮位于翻边压轮的上方,通过调节轮的加装,从而使得滚筒的翻边范围能够提升至135°,减少了再次翻边的工序,实现了连续化生产。(The invention relates to the technical field of flanging machines, in particular to a large-angle flanging machine which comprises a rack, and a flanging component and a fixing component which are arranged on the rack; the fixing assembly comprises a supporting plate which can elastically move along the radial direction of the fixing assembly, the supporting plate is close to or far away from the axis of the roller when elastically moving along the radial direction of the roller, the supporting plate is rotatably connected with the rack, and the outer peripheral surface of the supporting plate is contacted with the inner peripheral surface of the roller; the turn-ups subassembly includes turn-ups runner, turn-ups pinch roller and the regulating wheel of arranging around the supporting disk, turn-ups runner, turn-ups pinch roller and the equal slidable mounting of regulating wheel are in the frame, just the slip direction of turn-ups runner, turn-ups pinch roller and regulating wheel is the radial of supporting disk, the turn-ups runner is located the top of turn-ups pinch roller, installs additional through the regulating wheel to make the turn-ups scope of cylinder can promote 135, reduced turn-ups process once more, realized serialization production.)

1. A large-angle flanging machine is characterized by comprising a rack (1), and a flanging component (2) and a fixing component (3) which are arranged on the rack (1);

the fixing assembly (3) comprises a supporting plate (31) which can elastically move along the radial direction of the roller, when the supporting plate (31) elastically moves along the radial direction of the roller, the supporting plate is close to or away from the axis of the roller, the supporting plate (31) is rotatably connected with the frame (1), and the outer peripheral surface of the supporting plate (31) is contacted with the inner peripheral surface of the roller;

the flanging assembly (2) comprises a flanging rotating wheel (21), a flanging pressing wheel (22) and an adjusting wheel (23) which are arranged around a supporting disc (31), wherein the flanging rotating wheel (21), the flanging pressing wheel (22) and the adjusting wheel (23) are arranged on the frame (1) in a sliding mode, the flanging rotating wheel (21), the flanging pressing wheel (22) and the adjusting wheel (23) are arranged in the radial direction of the supporting disc (31), and the flanging rotating wheel (21) is located above the flanging pressing wheel (22).

2. The large-angle flanging machine as claimed in claim 1, wherein: a plurality of supporting assemblies (4) with adjustable heights are mounted on the rack (1), the supporting assemblies (4) are arranged around the supporting disc (31), and the supporting assemblies (4) are used for supporting the roller.

3. The large-angle flanging machine as claimed in claim 1, wherein: support assembly (4) include backing roll (41), fixing base (42) and two regulating plates (43), install between two regulating plates (43) backing roll (41), backing roll (41) tip and its regulating plate (43) that correspond rotate to be connected, regulation hole (431) have all been seted up on regulating plate (43), regulation hole (421) have been seted up down on fixing base (42), it is fixed through threaded connection spare between regulation hole (431) and regulation hole (421) down, the outer peripheral face and the contact of cylinder bottom surface of backing roll (41).

4. The large-angle flanging machine as claimed in claim 1, wherein: fixed subassembly (3) include elastic element (32), pivot (33), have regulating part (34) and retaining member (35) of inclined plane (341), supporting disk (31) are including a plurality of arc dishes (311) around pivot (33) distribution, pivot (33) bottom and frame (1) fixed connection, regulating part (34) cover is established on pivot (33), retaining member (35) and pivot (33) threaded connection, retaining member (35) are located regulating part (34) top, elastic element (32) are the annular, elastic element (32) inner peripheral surface supports arc dish (311), regulating part (34) are located between arc dish (311) and pivot (33).

5. The large-angle flanging machine as claimed in claim 1, wherein: the flanging assembly (2) further comprises a plurality of driving assemblies (24), each driving assembly (24) comprises a hydraulic cylinder (241), a sliding rail (242), a sliding block (243) and a fixing frame (244), the fixing frame (244) is fixedly connected with the rack (1), the sliding rail (242) is fixedly connected with the fixing frame (244), the sliding block (243) is slidably connected with the sliding rail (242), a piston rod of the hydraulic cylinder (241) is fixedly connected with one side of the sliding block (243), and the other side of the flanging sliding block (243) is rotatably connected with the corresponding flanging rotating wheel (21), flanging pressing wheel (22) or adjusting wheel (23).

Technical Field

The invention relates to the technical field of flanging machines, in particular to a large-angle flanging machine.

Background

Flanging refers to a method for forming a straight wall or a flange with a certain angle along a closed or unclosed curve edge on a plane part or a curved part of a blank by using the action of a die. Flanging is one of the stamping processes. The types of the flanging are various, and the classification methods are different. Wherein the stretch type cuffs can be divided into extension type cuffs and compression type cuffs according to deformation properties.

In the prior art, the end part of the roller needs to be bent and curled, some flanging machines appear on the market, the flanging wheel horizontally moves outwards, the side edge of the roller is bent outwards, so that the roller forms a certain radian, and then the edge is curled, but the height of the flanging wheel of the flanging machine is fixed, and the adjustment range of the flanging angle of the roller is insufficient.

The application number is "201710256536.3", and the patent name is "wind-guiding section of thick bamboo flanger", and it includes the base, installs the tensioning module of circumference form on the base, and the cover is equipped with the wind-guiding drum that runs through the intercommunication from top to bottom on the tensioning module, installs the turn-ups runner on the base of tensioning module one side, and the below movable type between turn-ups runner and the tensioning module is provided with the turn-ups pinch roller, and under the existing state, the turn-ups process in the acute angle within range can only be realized in the cooperation of turn-ups runner and turn-ups pinch roller.

Disclosure of Invention

The technical problem to be solved by the invention is as follows: in order to overcome the problem that the flanging angle adjusting range of the roller is insufficient in the prior art, the large-angle flanging machine is provided.

The technical scheme adopted by the invention for solving the technical problems is as follows: a large-angle flanging machine comprises a machine frame, and a flanging assembly and a fixing assembly which are arranged on the machine frame;

the fixing assembly comprises a supporting plate which can elastically move along the radial direction of the fixing assembly, the supporting plate is close to or far away from the axis of the roller when elastically moving along the radial direction of the roller, the supporting plate is rotatably connected with the rack, and the outer peripheral surface of the supporting plate is contacted with the inner peripheral surface of the roller;

the turn-ups subassembly includes turn-ups runner, turn-ups pinch roller and the regulating wheel that arranges around the supporting disk, the equal slidable mounting of turn-ups runner, turn-ups pinch roller and regulating wheel is in the frame, just the slip direction of turn-ups runner, turn-ups pinch roller and regulating wheel is the radial of supporting disk, the turn-ups runner is located the top of turn-ups pinch roller, installs additional through the regulating wheel to make the turn-ups scope of cylinder can promote 135, reduced turn-ups process once more, realized serialization production, avoided the flanger to need to shut down the back regulation and change turn-ups runner and turn-ups pinch roller, improved machining efficiency.

In order to solve the problem that the roller is easy to drop in the process of rotating the flanging after being sleeved on the supporting plate, the roller flanging device further comprises a plurality of supporting assemblies with adjustable heights, wherein the supporting assemblies are arranged around the supporting plate and used for supporting the roller, so that the roller can be prevented from dropping, and the flanging amount is controlled by adjusting the heights of the supporting assemblies.

In order to solve the problems that the bottom of the roller is easy to wear and how the supporting component is adjusted when the roller is erected on the supporting component, the supporting component comprises a supporting roller, a fixing seat and two adjusting plates, the supporting roller is installed between the two adjusting plates, the end part of the supporting roller is rotatably connected with the corresponding adjusting plate, an upper adjusting hole is formed in the adjusting plate, a lower adjusting hole is formed in the fixing seat, the upper adjusting hole and the lower adjusting hole are fixed through a threaded connecting piece, the outer peripheral surface of the supporting roller is in contact with the bottom surface of the roller, so that the bottom surface of the roller is in rolling contact with the supporting component, and the wear of the bottom surface of the roller can be effectively reduced.

In order to solve the problem of how the supporting disk unfolds the inner ring of the laminating roller, the fixing assembly comprises an elastic element, a rotating shaft, an adjusting part with an inclined plane and a locking part, the supporting disk comprises a plurality of arc-shaped disks distributed around the rotating shaft, the bottom end of the rotating shaft is fixedly connected with the rack, the adjusting part is sleeved on the rotating shaft, the locking part is in threaded connection with the rotating shaft, the locking part is positioned above the adjusting part, the elastic element is annular, the inner peripheral surface of the elastic element supports against the arc-shaped disks, the adjusting part is positioned between the arc-shaped disks and the rotating shaft, the position of the adjusting part is changed through the height position of the adjusting part, so that the arc-shaped disks are far away from or close to the axis of the roller, and the inner peripheral surface of the arc-shaped disks is tightly attached to the inclined plane of the adjusting part through the elasticity of the elastic element.

In order to solve the problem that turn-ups runner, turn-ups pinch roller or regulating wheel removed, further include turn-ups subassembly still includes a plurality of drive assembly, drive assembly includes pneumatic cylinder, slide rail, slider and mount, mount and frame fixed connection, slide rail and mount fixed connection, slider and slide rail sliding connection, the piston rod and the slider one side fixed connection of pneumatic cylinder, the opposite side of turning over the slider rotates connects its turn-ups runner, turn-ups pinch roller or the regulating wheel that corresponds, and the cooperation through slider and slide rail makes the removal in-process and the course of working of turn-ups runner, turn-ups pinch roller or regulating wheel more stable, and difficult production is rocked.

The invention has the beneficial effects that: according to the large-angle flanging machine, the flanging range of the roller can be increased to 135 degrees by additionally arranging the adjusting wheel, the process of flanging again is reduced, continuous production is realized, the flanging rotating wheel and the flanging pressing wheel are prevented from being adjusted and replaced after the flanging machine is stopped, and the processing efficiency is improved.

Drawings

The invention is further illustrated with reference to the following figures and examples.

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is an enlarged schematic view of the invention at A in FIG. 1;

FIG. 3 is an enlarged view of the invention at B of FIG. 1;

FIG. 4 is a schematic top view of the support tray of the present invention;

FIG. 5 is a cross-sectional structural schematic view of the fixing assembly of the present invention;

FIG. 6 is a schematic view showing the arrangement of the drum according to the present invention

FIG. 7 is a schematic structural view of a first stage of flanging forming of the roller according to the invention;

FIG. 8 is a schematic cross-sectional view of the second stage of the flanging process of the roller according to the present invention;

FIG. 9 is a schematic sectional view of the regulating wheel for the second-stage flanging of the roller according to the present invention.

In the figure: 1. the flanging device comprises a frame, 2, a flanging component, 21, a flanging rotating wheel, 22, a flanging pressing wheel, 23, an adjusting wheel, 24, a driving component, 241, a hydraulic cylinder, 242, a sliding rail, 243, a sliding block, 244, a fixed frame, 3, a fixed component, 31, a supporting plate, 311, an arc-shaped plate, 32, an elastic element, 33, a rotating shaft, 34, an adjusting piece, 341, an inclined surface, 35, a locking piece, 4, a supporting component, 41, a supporting roller, 42, a fixed seat, 421, a lower adjusting hole, 43, an adjusting plate, 431 and an upper adjusting hole.

Detailed Description

The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic views illustrating only the basic structure of the present invention in a schematic manner, and thus show only the constitution related to the present invention.

Fig. 1 is a schematic structural diagram of the present invention, and a large-angle flanging machine comprises a frame 1, and a flanging assembly 2 and a fixing assembly 3 which are mounted on the frame 1;

the fixing component 3 comprises a supporting disk 31 which can elastically move along the radial direction of the fixing component, when the supporting disk elastically moves along the radial direction of the roller, the supporting disk is close to or away from the axis of the roller, the supporting disk 31 is rotatably connected with the frame 1, and the outer peripheral surface of the supporting disk 31 is contacted with the inner peripheral surface of the roller;

the flanging assembly 2 comprises a flanging rotating wheel 21, a flanging pressing wheel 22 and an adjusting wheel 23 which are arranged around a supporting disk 31, the flanging rotating wheel 21, the flanging pressing wheel 22 and the adjusting wheel 23 are all conical rolling wheels, the flanging rotating wheel 21, the flanging pressing wheel 22 and the adjusting wheel 23 are all slidably mounted on the frame 1, the sliding directions of the flanging rotating wheel 21, the flanging pressing wheel 22 and the adjusting wheel 23 are radial to the supporting disk 31, the flanging rotating wheel 21 is located above the flanging pressing wheel 22 and is additionally mounted through the adjusting wheel 23, so that the flanging range of the roller can be increased to 135 degrees, the process of flanging once again is reduced, continuous production is realized, the flanging rotating wheel 21 and the flanging pressing wheel 22 are adjusted and replaced after the flanging machine is stopped, and the processing efficiency is improved.

As shown in fig. 1 and 3, a plurality of support assemblies 4 with adjustable height are mounted on the frame 1, the support assemblies 4 are arranged around a support plate 31, the support assemblies 4 are used for supporting a roller, so that the roller can be prevented from falling, and the flanging amount is controlled by adjusting the height of the support assemblies 4.

As shown in fig. 1 and 3, the supporting component 4 includes a supporting roller 41, a fixing seat 42 and two adjusting plates 43, the supporting roller 41 is installed between the two adjusting plates 43, the end of the supporting roller 41 is rotatably connected with the corresponding adjusting plate 43, an upper adjusting hole 431 is formed in each adjusting plate 43, a lower adjusting hole 421 is formed in each fixing seat 42, the upper adjusting hole 431 and the lower adjusting hole 421 are fixed through a threaded connection piece, the outer circumferential surface of the supporting roller 41 contacts with the bottom surface of the roller, so that the bottom surface of the roller is in rolling contact with the supporting component 4, and the abrasion of the bottom surface of the roller can be effectively reduced.

As shown in fig. 4 and 5, the fixing assembly 3 includes an elastic element 32, a rotating shaft 33, an adjusting member 34 having an inclined surface 341, and a locking member 35, the inclined surface 341 gradually shrinks from top to bottom, the supporting plate 31 includes a plurality of arc-shaped discs 311 distributed around the rotating shaft 33, the bottom end of the rotating shaft 33 is fixedly connected to the frame 1, the adjusting member 34 is sleeved on the rotating shaft 33, the locking member 35 is in threaded connection with the rotating shaft 33, the locking member 35 is located above the adjusting member 34, the elastic element 32 is annular, the inner circumferential surface of the elastic element 32 abuts against the arc-shaped discs 311, the adjusting member 34 is located between the arc-shaped discs 311 and the rotating shaft 33, the position of the adjusting member 34 is changed by adjusting the height position of the locking member 35, so that the arc-shaped discs are far away from or close to the axis of the roller, and the inner circumferential surface of the arc-shaped discs 311 abuts against the inclined surface of the adjusting member 35 by the elastic force of the elastic element 32, the error of cylinder inner circle can be adapted to, its unable rotation that prevents to become flexible.

As shown in fig. 2, the flanging assembly 2 further includes a plurality of driving assemblies 24, each driving assembly 24 includes a hydraulic cylinder 241, a slide rail 2423, a slide block 243, and a fixing frame 244, the fixing frame 244 is fixedly connected to the frame 1, the slide rail 242 is fixedly connected to the fixing frame 244, the slide block 243 is slidably connected to the slide rail 242, a piston rod of the hydraulic cylinder 241 is fixedly connected to one side of the slide block 243, the other side of the flanging slide block 243 is rotatably connected to the corresponding flanging rotary wheel 21, flanging press wheel 22, or adjusting wheel 23, and the flanging rotary wheel 21, flanging press wheel 22, or adjusting wheel 23 are more stable in the moving process and the processing process through the cooperation of the slide block 243 and the slide rail 242, and are not prone to swing.

The frame 1 is also provided with a control panel and a hydraulic system, and the frame 1 is internally provided with a motor for providing power for the rotating shaft 33.

As shown in fig. 6, the placement of the rollers in use: an operator sequentially loosens the threaded connecting pieces, adjusts the supporting roller 41 to a proper height, and then screws the threaded connecting pieces; then, the drum is sleeved on the supporting plate 31, the bottom surface of the drum is contacted with the outer peripheral surface of the supporting roller 41, the locking piece 35 is rotated to move downwards, the adjusting piece 34 synchronously moves downwards as the bottom surface of the locking piece 35 is contacted with the top surface of the adjusting piece 34, and the inclined surface 341 of the adjusting piece 34 is contacted with the arc-shaped disc 311 in the downward movement process, so that the arc-shaped disc 311 radially moves along the rotating shaft 33 until the outer peripheral surface of the arc-shaped disc 311 is attached to the inner wall of the drum.

The first-stage flanging of the roller shown in fig. 7 is formed, the driving assembly 24 enables the flanging rotating wheel 21 corresponding to the driving assembly, the flanging pressing wheel 22 moves, the inner peripheral surface of the roller is abutted to the supporting disk 31, the outer peripheral surface of the roller is abutted to the flanging rotating wheel 21, the conical surface of the flanging pressing wheel 22 is abutted to the bottom of the inner peripheral surface of the roller, the motor drives the rotating shaft 33 to rotate to drive the roller to rotate to start flanging, the driving assembly 24 drives the flanging pressing wheel 22 to radially move outwards along the roller to enable the roller to form the first-stage flanging, and the flanging of the roller is bent outwards and is gradually attached to the conical surface of the flanging pressing wheel 22.

As shown in fig. 8 and 9, after the first-stage flanging is formed, the bottom flanging of the roller is supported on the flanging pressing wheel 22, the driving component 24 drives the adjusting wheel 23 to move along the roller radially outwards, the conical surface of the adjusting wheel 23 can abut against the bottom surface of the first-stage flanging of the roller, and the adjusting wheel 23 continuously moves along the roller radially outwards to enable the roller to form the second-stage flanging, even if the roller can form the flanging with the bending angle of 135 degrees.

In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.