阅读说明：本技术 一种光机电式不锈钢管道抛光装置 (Optical-mechanical-electrical type stainless steel pipeline polishing device ) 是由 陈斌 于 2021-08-05 设计创作，主要内容包括：本发明涉及光机电设备研发技术领域,且公开了一种光机电式不锈钢管道抛光装置,包括外壳、抛光轴、电磁体、检测机构、抛光机构、触发机构,所述外壳中部内部套接有所述抛光轴,所述抛光轴中部内壁固定连接有所述电磁体,所述抛光轴中部内部固定连接有所述检测机构,所述抛光轴中部内壁活动连接有所述抛光机构,所述检测机构中部内部活动连接有所述触发机构。该光机电式不锈钢管道抛光装置,通过抛光轴带动触发机构运行,触发机构带动抛光机构运行,再通过电磁体与检测机构的配合使用,从而达到自动抛光以及抛光度自动检测的效果,有效的保证了管道内壁抛光度的一致性从而有效的避免了人工抛光造成的抛光不充分的问题。(The invention relates to the technical field of optical-electromechanical equipment research and development, and discloses an optical-electromechanical stainless steel pipeline polishing device which comprises a shell, a polishing shaft, an electromagnet, a detection mechanism, a polishing mechanism and a trigger mechanism, wherein the polishing shaft is sleeved in the middle of the shell, the electromagnet is fixedly connected to the inner wall of the middle of the polishing shaft, the detection mechanism is fixedly connected to the inner part of the middle of the polishing shaft, the polishing mechanism is movably connected to the inner wall of the middle of the polishing shaft, and the trigger mechanism is movably connected to the inner part of the middle of the detection mechanism. This optical-mechanical-electrical stainless steel pipeline burnishing device drives trigger mechanism through polishing the axle and moves, and trigger mechanism drives and polishes the mechanism operation, and rethread electromagnet uses with detection mechanism's cooperation to reach automatic polishing and polishing degree automated inspection's effect, thereby the effectual not enough problem of polishing of having avoided artifical polishing to cause of the uniformity of having guaranteed the pipeline inner wall polishing degree.)

1. The utility model provides an optical-mechanical-electrical stainless steel pipeline burnishing device which characterized in that: including shell (1), polishing axle (2), electromagnet (3), detection mechanism (5), polishing mechanism (6), trigger mechanism (7), shell (1) middle part is inside to be cup jointed polish axle (2), polish axle (2) middle part inner wall fixedly connected with electromagnet (3), polish the inside fixedly connected with in axle (2) middle part detection mechanism (5), polish axle (2) middle part inner wall swing joint have polish mechanism (6), the inside swing joint in detection mechanism (5) middle part has trigger mechanism (7).

2. The optical-electromechanical stainless steel pipe polishing device according to claim 1, characterized in that: the progressive mechanism (4) is fixedly connected to the front face of the shell (1).

3. The optical-electromechanical stainless steel pipe polishing device according to claim 2, characterized in that: the progressive mechanism (4) comprises a stepping motor (41) and a rubber wheel (42), and the output end of the stepping motor (41) is fixedly connected with the rubber wheel (42).

4. The optical-electromechanical stainless steel pipe polishing device according to claim 1, characterized in that: detection mechanism (5) are including laser post (51), metal block (52), photo resistance (53), light gathering groove (54), convex lens (55), the inside fixedly connected with in polishing axle (2) middle part laser post (51), metal block (52) middle part is inside to be seted up light gathering groove (54), light gathering groove (54) middle part inner wall fixedly connected with convex lens (55), light gathering groove (54) middle part inside fixedly connected with photo resistance (53).

5. The optical-electromechanical stainless steel pipe polishing device according to claim 1, characterized in that: the polishing mechanism (6) comprises a polishing sheet (61), a magnetostrictive material (62) and a positioning spring (63), the polishing sheet (61) is movably connected to the middle of the polishing shaft (2), the magnetostrictive material (62) is movably connected to the middle of the polishing shaft (2), and the positioning spring (63) is fixedly connected to the inner side of the polishing sheet (61).

6. The optical-electro-mechanical stainless steel pipe polishing device according to claim 5, wherein: trigger mechanism (7) include piezo-resistor (71), negative plate (72), flexible groove (73), telescopic link (74), dielectric plate (75), positive plate (76), reset spring (77), flexible groove (73) middle part inside swing joint has telescopic link (74), telescopic link (74) middle part inside fixedly connected with dielectric plate (75), detection mechanism (5) middle part inner wall fixedly connected with piezo-resistor (71), detection mechanism (5) middle part inner wall fixedly connected with negative plate (72), detection mechanism (5) middle part inner wall fixedly connected with positive plate (76).

7. The optical-electromechanical stainless steel pipe polishing device according to claim 6, wherein: the negative plate (72) and the positive plate (76) are the same in size, and the negative plate (72) is electrically connected with the piezoresistor (71).

8. The optical-electromechanical stainless steel pipe polishing device according to claim 6, wherein: the length of the dielectric plate (75) is smaller than the size of the telescopic rod (74), the length of the return spring (77) is smaller than the length of the telescopic rod (74), and the return spring (77) is fixedly connected with the inner wall of the telescopic groove (73).

Technical Field

The invention relates to the technical field of optical electromechanical equipment research and development, in particular to an optical electromechanical stainless steel pipeline polishing device.

Background

The optical-mechanical-electrical integration technology is a new technology which combines and merges mechanical technology, laser technology, micro-electronics technology and the like, and is greatly different from the traditional mechanical products, the optical-mechanical-electrical integration technology is a disciplinary edge science, and is a comprehensive high technology formed by combining laser technology, micro-electronics technology, computer technology, information technology and mechanical technology, so the optical-mechanical-electrical integration technology is more generally applied to the aspect of industrial production precision manufacturing, and the optical-mechanical-integration technology is more prominent to the application of transport pipeline polishing equipment.

The pipeline all needs to polish the inner wall of pipeline usually in the use, grinds the burr and the caking of pipeline inner wall to make things convenient for the use of later stage pipeline, current pipeline is polished through manual operation equipment and is not only wasted time and energy, may cause the hourglass to partial pipeline at polish-polishing's in-process moreover, makes the pipeline polish thoroughly not, thereby influences pipeline surface's the quality of polishing.

Therefore, we propose an opto-electro-mechanical type stainless steel pipe polishing device to solve the above problems.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides an optical-electromechanical stainless steel pipeline polishing device which has the advantages of being simple in operation, automatically detecting and delivering polishing and solves the problems of insufficient polishing and polishing missing caused by traditional manual polishing.

(II) technical scheme

In order to realize the purpose of automatically detecting, delivering and polishing with simple operation, the invention provides the following technical scheme: the utility model provides an optical-mechanical-electrical stainless steel pipeline burnishing device, includes shell, polishing axle, electromagnet, detection mechanism, polishes mechanism, trigger mechanism, the inside cup joints in shell middle part the polishing axle, polish axle middle part inner wall fixedly connected with the electromagnet, polish the inside fixedly connected with in axle middle part detection mechanism, polish axle middle part inner wall swing joint have polish the mechanism, the inside swing joint in detection mechanism middle part has trigger mechanism.

Furthermore, the polishing device also comprises a progressive mechanism, wherein the progressive mechanism is fixedly connected to the front surface of the shell, and the progressive mechanism mainly plays a role in delivering the pipeline, so that the polishing effect of the pipeline is more comprehensive.

Further, the mechanism that advances includes step motor, rubber wheel, step motor output fixedly connected with the rubber wheel works as step motor drives after the circular telegram the rubber wheel anticlockwise rotation thereby make with the outside delivery of pipeline of the inboard laminating of rubber wheel, step motor's rated power is 0.25KW, and rated voltage is 220V.

Further, detection mechanism includes laser post, metal block, photo resistance, light gathering groove, convex mirror, polish the inside fixedly connected with in axle middle part the laser post, the metal block middle part is inside to be seted up the light gathering groove, light gathering groove middle part inner wall fixedly connected with the convex mirror, the inside fixedly connected with in light gathering groove middle part photo resistance, the size of laser post is less than the size of metal block, photo resistance with step motor electric connection.

Further, the polishing mechanism comprises a polishing sheet, a magnetostrictive material and a positioning spring, the polishing sheet is movably connected to the middle of the polishing shaft, the magnetostrictive material is movably connected to the middle of the polishing shaft, the positioning spring is fixedly connected to the inner side of the polishing sheet, the length of the positioning spring is smaller than the size of the polishing sheet, and the positioning spring mainly plays a role in stretching the polishing sheet.

Further, trigger mechanism includes piezo-resistor, negative plate, flexible groove, telescopic link, dielectric plate, positive plate, reset spring, flexible inslot portion inside swing joint has the telescopic link, the inside fixedly connected with in telescopic link middle part dielectric plate, detection mechanism middle part inner wall fixedly connected with piezo-resistor, detection mechanism middle part inner wall fixedly connected with the negative plate, detection mechanism middle part inner wall fixedly connected with the positive plate.

Further, the negative plate with the positive plate size is the same, the negative plate with piezo-resistor electric connection, the dielectric plate size is greater than the negative plate size, the negative plate with the initial relative area of positive plate is minimum.

Furthermore, the length of the dielectric plate is smaller than the size of the telescopic rod, the length of the return spring is smaller than the length of the telescopic rod, the return spring is fixedly connected with the inner wall of the telescopic groove, the telescopic rod moves to drive the dielectric plate to move, and the return spring mainly plays a role in returning the telescopic rod and the dielectric plate.

(III) advantageous effects

Compared with the prior art, the invention provides an optical-electromechanical stainless steel pipeline polishing device, which has the following beneficial effects:

1. this optical-mechanical-electrical stainless steel pipeline burnishing device drives trigger mechanism through polishing the axle and moves, and trigger mechanism drives and polishes the mechanism operation, and rethread electromagnet uses with detection mechanism's cooperation to reach automatic polishing and polishing degree automated inspection's effect, thereby the effectual not enough problem of polishing of having avoided artifical polishing to cause of the uniformity of having guaranteed the pipeline inner wall polishing degree.

2. This optical-mechanical-electrical stainless steel pipeline burnishing device drives detection mechanism through polishing the axle and moves, and detection mechanism drives the mechanism operation that advances and uses through the cooperation of polishing mechanism and shell again to reach the automatic pipeline that delivers and make the more abundant effect of pipe polishing, solved the hourglass that manual work polishing operation caused and made the polishing problem that whole pipeline inner wall can not be complete.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a partially enlarged view of the portion A of FIG. 1 according to the present invention;

FIG. 3 is a partially enlarged view of the portion B shown in FIG. 1 according to the present invention;

FIG. 4 is a schematic view of a partially enlarged structure of the portion C in FIG. 2 according to the present invention.

In the figure: 1. a housing; 2. polishing the shaft; 3. an electromagnet; 4. a progressive mechanism; 5. a detection mechanism; 6. a polishing mechanism; 7. a trigger mechanism; 41. a stepping motor; 42. a rubber wheel; 51. a laser column; 52. a metal block; 53. a photoresistor; 54. a light-gathering groove; 55. a convex mirror; 61. polishing the sheet; 62. a magnetostrictive material; 63. a positioning spring; 71. a voltage dependent resistor; 72. a negative plate; 73. a telescopic groove; 74. a telescopic rod; 75. a dielectric plate; 76. a positive plate; 77. a return spring.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The first embodiment is as follows:

referring to fig. 1-4, an opto-electro-mechanical stainless steel pipe polishing device comprises a housing 1, a polishing shaft 2, an electromagnet 3, a detection mechanism 5, the detection mechanism 5 comprises a laser column 51, a metal block 52, a photo resistor 53, a light gathering groove 54 and a convex lens 55, the laser column 51 is fixedly connected inside the middle of the polishing shaft 2, the light gathering groove 54 is formed inside the middle of the metal block 52, the convex lens 55 is fixedly connected to the inner wall of the middle of the light gathering groove 54, the photo resistor 53 is fixedly connected inside the middle of the light gathering groove 54, the size of the laser column 51 is smaller than that of the metal block 52, the photo resistor 53 is electrically connected with a stepping motor 41, the polishing mechanism 6 and the polishing mechanism 6 comprise a polishing sheet 61, a magnetostrictive material 62 and a positioning spring 63, the polishing sheet 61 is movably connected inside the middle of the polishing shaft 2, the magnetostrictive material 62 is movably connected inside the middle of the polishing shaft 2, the positioning spring 63 is fixedly connected to the inner side of the polishing sheet 61, the length of the positioning spring 63 is smaller than the size of the polishing sheet 61, and the positioning spring 63 mainly plays a role in stretching the polishing sheet 61;

the triggering mechanism 7 comprises a piezoresistor 71, a negative plate 72 and a positive plate 76 which have the same size, the negative plate 72 is electrically connected with the piezoresistor 71, the size of a dielectric plate 75 is larger than that of the negative plate 72, the initial relative area between the negative plate 72 and the positive plate 76 is the smallest, the length of a telescopic groove 73, a telescopic rod 74, the dielectric plate 75 and the dielectric plate 75 is smaller than that of the telescopic rod 74, the length of a reset spring 77 is smaller than that of the telescopic rod 74, the reset spring 77 is fixedly connected with the inner wall of the telescopic groove 73, the telescopic rod 74 moves to drive the dielectric plate 75 to move, the reset spring 77 mainly plays the roles of resetting the telescopic rod 74 and the dielectric plate 75, the positive plate 76 and the reset spring 77 are movably connected with the telescopic rod 74 in the middle of the telescopic groove 73, the dielectric plate 75 is fixedly connected in the middle of the telescopic rod 74, the piezoresistor 71 is fixedly connected with the inner wall in the middle of the detecting mechanism 5, detection mechanism 5 middle part inner wall fixedly connected with negative plate 72, detection mechanism 5 middle part inner wall fixedly connected with positive plate 76, shell 1 middle part is inside to be cup jointed and to polish axle 2, polishes 2 middle part inner wall fixedly connected with electromagnets 3 of axle, polishes 2 inside fixedly connected with detection mechanism 5 in the middle part of the axle, polishes 2 middle part inner wall swing joint of axle and has polishing mechanism 6, and the inside swing joint in detection mechanism 5 middle part has trigger mechanism 7.

Example two:

referring to fig. 1-4, an opto-electro-mechanical stainless steel pipeline polishing device comprises a housing 1, a polishing shaft 2, an electromagnet 3, a progressive mechanism 4, wherein the progressive mechanism 4 comprises a stepping motor 41 and a rubber wheel 42, the output end of the stepping motor 41 is fixedly connected with the rubber wheel 42, when the stepping motor 41 is powered on, the rubber wheel 42 is driven to rotate anticlockwise so as to enable a pipeline attached to the inner side of the rubber wheel 42 to be delivered outwards, the rated power of the stepping motor 41 is 0.25KW, the rated voltage is 220V, the progressive mechanism 4 is fixedly connected to the front side of the housing 1, the progressive mechanism 4 mainly plays a role in delivering the pipeline, so that the polishing effect of the pipeline is more comprehensive, a detection mechanism 5 and the detection mechanism 5 comprise a laser column 51, a metal block 52, a photoresistor 53, a light-focusing groove 54 and a convex mirror 55, the laser polishing column 51 is fixedly connected to the inner part of the middle part of the polishing shaft 2, the light-focusing groove 54 is formed in the middle part of the metal block 52, the inner wall of the middle part of the light-gathering groove 54 is fixedly connected with a convex lens 55;

the photoresistor 53 is fixedly connected inside the middle of the light gathering groove 54, the size of the laser column 51 is smaller than that of the metal block 52, the photoresistor 53 is electrically connected with the stepping motor 41, the polishing mechanism 6 and the polishing mechanism 6 comprise a polishing sheet 61, a magnetostrictive material 62 and a positioning spring 63, the polishing sheet 61 is movably connected inside the middle of the polishing shaft 2, the magnetostrictive material 62 is movably connected inside the middle of the polishing shaft 2, the positioning spring 63 is fixedly connected to the inner side of the polishing sheet 61, the length of the positioning spring 63 is smaller than that of the polishing sheet 61, and the positioning spring 63 mainly plays a role in stretching the polishing sheet 61;

the triggering mechanism 7 comprises a piezoresistor 71, a negative plate 72 and a positive plate 76 which have the same size, the negative plate 72 is electrically connected with the piezoresistor 71, the size of a dielectric plate 75 is larger than that of the negative plate 72, the initial relative area between the negative plate 72 and the positive plate 76 is the smallest, the length of a telescopic groove 73, a telescopic rod 74, the dielectric plate 75 and the dielectric plate 75 is smaller than that of the telescopic rod 74, the length of a reset spring 77 is smaller than that of the telescopic rod 74, the reset spring 77 is fixedly connected with the inner wall of the telescopic groove 73, the telescopic rod 74 moves to drive the dielectric plate 75 to move, the reset spring 77 mainly plays the roles of resetting the telescopic rod 74 and the dielectric plate 75, the positive plate 76 and the reset spring 77 are movably connected with the telescopic rod 74 in the middle of the telescopic groove 73, the dielectric plate 75 is fixedly connected in the middle of the telescopic rod 74, the piezoresistor 71 is fixedly connected with the inner wall in the middle of the detecting mechanism 5, detection mechanism 5 middle part inner wall fixedly connected with negative plate 72, detection mechanism 5 middle part inner wall fixedly connected with positive plate 76, shell 1 middle part is inside to be cup jointed and to polish axle 2, polishes 2 middle part inner wall fixedly connected with electromagnets 3 of axle, polishes 2 inside fixedly connected with detection mechanism 5 in the middle part of the axle, polishes 2 middle part inner wall swing joint of axle and has polishing mechanism 6, and the inside swing joint in detection mechanism 5 middle part has trigger mechanism 7.

The working principle is as follows: when the inner wall of the stainless steel pipeline needs to be polished, the pipeline to be polished is inserted into the shell 1, the telescopic rod 74 is extruded due to the insertion of the pipeline so as to drive the dielectric plate 75 to move downwards, the relative areas of the negative plate 72 and the positive plate 76 are changed at the moment, when the telescopic rod 74 moves to the maximum position of the inner bottom wall of the telescopic groove 73, the relative areas of the negative plate 72 and the positive plate 76 are maximum at the moment, so that the terminal voltage of the negative plate 72 is maximum to trigger the maximum access voltage of the piezoresistor 71, the electromagnet 3 is electrified to generate a magnetic field at the moment, the magnetostrictive material 62 is deformed under the action of the magnetic field so as to drive the polishing sheet 61 to move outwards and contact with the inner wall of the pipeline, and the polishing shaft 2 is driven to rotate by external power at the moment;

when the polishing shaft 2 rotates, the pipeline cannot be driven to rotate together, the polishing sheet 61 polishes the inner wall of the pipeline at the moment along with the rotation of the polishing shaft 2, the laser column 51 sends out light beams when an external circuit is switched on, the inner wall of the pipeline is smoother along with the polishing, so that the light beams sent out by the laser column 51 are refracted to the inner wall of the light gathering groove 54 through the inner wall, along with the increasing intensity of the refracted light, the illumination intensity received by the convex lens 55 is stronger and stronger, when the polishing requirement is met, the resistance value of the photosensitive resistor 53 is smaller as the illumination intensity is stronger due to the self property of the photosensitive resistor 53, the stepping motor 41 drives the rubber wheel 42 to rotate, because the outer side of the pipeline is in contact with the inner side of the rubber wheel 42, when the rubber wheel 42 rotates, the pipeline moves inwards to further polish the pipeline, and when the pipeline is delivered, the light beams sent out by the laser column 51 are less in the illumination refracted by the convex lens 55, at this time, the resistance of the photo resistor 53 becomes large to stop the rotation of the stepping motor 41, thereby further preventing the delivery of the rubber wheel 42 to the pipeline.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.