阅读说明：本技术 一种分级砧座机构及方法 (Hierarchical anvil mechanism and method ) 是由 左雁冰 常瑜 何潜 刘杰 丛阳阳 李勇鹏 于 2021-09-26 设计创作，主要内容包括：本发明属于冶金机械设备领域,具体涉及一种分级砧座机构及方法。本发明中的分级砧座机构包括横梁、滑槽、砧座和升降部；所述横梁水平设置；所述滑槽设置多个,多个滑槽固定在横梁的侧壁上且与横梁垂直设置,每个滑槽上均设置有可在滑槽内上下滑动的砧座；所述升降部垂直设置在滑槽正下方,升降部顶端与砧座底部固定连接。本发明通过横梁、滑槽、砧座和升降部的有机结合,根据实际需要,将选定的砧座快速升起至预设位置,实现正常生产加工,提高了生产效率。本发明中还设置有控制器,控制器的设置使砧座选定及快速升起实现了自动化,大大提高了生产效率。(The invention belongs to the field of metallurgical mechanical equipment, and particularly relates to a grading anvil block mechanism and a grading anvil block method. The grading anvil block mechanism comprises a cross beam, a sliding chute, an anvil block and a lifting part; the cross beam is horizontally arranged; the sliding grooves are arranged in a plurality and are fixed on the side wall of the cross beam and are perpendicular to the cross beam, and each sliding groove is provided with an anvil block which can slide up and down in the sliding groove; the lifting part is vertically arranged under the sliding groove, and the top end of the lifting part is fixedly connected with the bottom of the anvil block. According to the invention, through the organic combination of the cross beam, the sliding chute, the anvil block and the lifting part, the selected anvil block is quickly lifted to the preset position according to actual requirements, so that normal production and processing are realized, and the production efficiency is improved. The automatic anvil block selecting and quickly lifting device is also provided with the controller, and the automation of anvil block selection and quick lifting is realized due to the arrangement of the controller, so that the production efficiency is greatly improved.)

1. A hierarchical anvil mechanism characterized in that: comprises that

The beam (1), the beam (1) is horizontally arranged;

the sliding chutes (2) are arranged in plurality, and the sliding chutes (2) are fixed on the side wall of the cross beam (1) and are perpendicular to the cross beam (1);

the anvil block (3) is connected to the sliding chute (2) and can slide up and down in the sliding chute (2);

the lifting part is vertically arranged under the sliding groove (2), and the top end of the lifting part is fixedly connected with the bottom of the anvil block (3).

2. A stepped anvil mechanism according to claim 1, wherein: the device also comprises a controller; the controller is connected with the lifting part through an electric signal.

3. A method of operating a stepped anvil mechanism according to claim 1 or 2, wherein: comprises the following steps of (a) carrying out,

the method comprises the following steps: obtaining a position to be straightened on a material to be straightened, obtaining the distance between the required anvil blocks (3), and selecting two anvil blocks (3) required to work;

step two: starting a lifting part corresponding to the lower part of the anvil block (3), enabling the anvil block (3) to slide upwards along the sliding chute (2) under the action of the lifting part to reach a preset position, stopping the lifting part, and supporting the material to be straightened by the anvil block (3);

step three: the pressure straightening machine starts to process the material to be straightened;

step four: and after the material to be straightened is treated in the third step, the lifting part is started, the anvil block (3) slides downwards along the sliding chute (2) under the action of the lifting part until the anvil block is reset, and the lifting part stops working.

4. A method of operating a stepped anvil mechanism according to claim 3, wherein: the preset position in the second step is that the top of the anvil block (3) is flush with the top of the sliding chute (2).

5. A method of operating a stepped anvil mechanism according to claim 1 or 3, wherein: the cross beam (1) is of a quadrangular prism-shaped integrated structure, one side surface of the cross beam (1) is provided with a connecting part, the connecting part at least comprises two isosceles trapezoidal plates, and the isosceles trapezoidal plates are symmetrically and parallelly fixed on one side surface of the cross beam (1); and the side surface opposite to the connecting part is fixedly connected with a sliding chute (2).

6. A method of operating a stepped anvil mechanism according to claim 3, wherein: the cross section of the sliding chute (2) is rectangular, one side of the rectangle is provided with an opening, and the opening side of the rectangle is arranged outwards.

7. A method of operating a stepped anvil mechanism according to claim 3, wherein: the middle upper part of the sliding chute (2) is fixedly connected to the cross beam (1), and the height of the anvil block (3) is the same as the thickness of the cross beam (1); the sliding grooves (2) are uniformly arranged on the cross beam (1).

8. The method of operating a stepped anvil mechanism according to claim 7, wherein: the sliding grooves (2) are arranged on two sides which take the symmetry axis of the beam (1) as the center, and at least two sliding grooves are arranged on each side.

9. A method of operating a stepped anvil mechanism according to claim 3, wherein: the anvil block (3) is of a T-shaped integrated structure.

10. A method of operating a stepped anvil mechanism according to claim 3, wherein: the lifting part comprises a hydraulic cylinder (4) and a hydraulic cylinder base (5); the hydraulic cylinder (4) is fixed on the hydraulic cylinder base (5), and the output end of the hydraulic cylinder (4) is fixedly connected with the bottom of the anvil block (3).

Technical Field

The invention belongs to the field of metallurgical mechanical equipment, and particularly relates to a grading anvil block mechanism and a grading anvil block method.

Background

The pressure straightener needs to support the material being straightened and the anvils are placed on either side of the straightening centre line. The traditional anvil block generally drives a screw rod with forward and reverse threads to rotate by a motor reducer, so that the distance between the two anvil blocks which are combined with the forward and reverse threads is increased or decreased. By adopting the structure, the stepless adjustment of the anvil distance can be realized, but when the anvil distance is larger, the adjustment time is longer, and the production rhythm is influenced. In actual production, the anvil distance does not need to be adjusted in a stepless manner, and the set deviation of the anvil distance can be compensated by setting the reverse bending amount.

Disclosure of Invention

The invention provides a graded anvil mechanism and a method for quickly selecting anvils with different distances for a pressure straightening machine.

In order to achieve the purpose, the invention adopts the technical scheme that:

a staged anvil mechanism comprising

The cross beam is horizontally arranged;

the sliding grooves are arranged in plurality and are fixed on the side wall of the cross beam and are arranged perpendicular to the cross beam;

the anvil block is connected to the sliding chute and can slide up and down in the sliding chute;

the lifting part is vertically arranged under the sliding groove, and the top end of the lifting part is fixedly connected with the bottom of the anvil block.

The device also comprises a controller; the controller is connected with the lifting part through an electric signal.

A working method of a grading anvil mechanism comprises the following steps,

the method comprises the following steps: obtaining a position to be straightened on a material to be straightened, obtaining the distance between the required anvil blocks, and selecting the two anvil blocks required to work;

step two: starting a lifting part corresponding to the lower part of the anvil block, enabling the anvil block to slide upwards along the sliding chute under the action of the lifting part to reach a preset position, stopping the lifting part, and supporting the material to be straightened by the anvil block;

step three: the pressure straightening machine starts to process the material to be straightened;

step four: and after the material to be straightened is treated in the third step, the lifting part is started, the anvil block slides downwards along the sliding groove under the action of the lifting part until the anvil block is reset, and the lifting part stops working.

And the preset position in the second step is that the top of the anvil block is flush with the top of the sliding chute.

The cross beam is of a quadrangular prism-shaped integrated structure, one side surface of the cross beam is provided with a connecting part, the connecting part at least comprises two isosceles trapezoid plates, and the isosceles trapezoid plates are symmetrically and parallelly fixed on one side surface of the cross beam; and the side surface opposite to the connecting part is fixedly connected with a sliding chute.

The cross section of spout be the rectangle, rectangle one side is provided with the opening and opening side sets up outwards.

The middle upper part of the sliding chute is fixedly connected to the cross beam, and the height of the anvil block is the same as the thickness of the cross beam; the plurality of sliding grooves are uniformly arranged on the cross beam.

The sliding grooves are arranged on two sides with the symmetrical axis of the beam as the center, and at least two sliding grooves are arranged on each side.

The anvil is a T-shaped integral structure.

The lifting part comprises a hydraulic cylinder and a hydraulic cylinder base; the hydraulic cylinder is fixed on the hydraulic cylinder base, and the output end of the hydraulic cylinder is fixedly connected with the bottom of the anvil block.

Has the advantages that:

(1) according to the invention, through the organic combination of the cross beam, the sliding chute, the anvil block and the lifting part, the selected anvil block is quickly lifted to the preset position according to actual requirements, so that normal production and processing are realized, and the production efficiency is improved.

(2) The arrangement of the controller in the invention realizes automation of anvil block selection and rapid lifting, and greatly improves production efficiency.

The foregoing is merely an overview of the technical solutions of the present invention, and in order to make the technical solutions of the present invention more clearly understood and to be implemented in accordance with the content of the description, the following is a detailed description of preferred embodiments of the present invention.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.

FIG. 1 is a front view of the present invention;

fig. 2 is a top view of the present invention.

In the figure: 1-a cross beam; 2-a chute; 3-an anvil block; 4-a hydraulic cylinder; 5-hydraulic cylinder base.

The foregoing is only an overview of the technical solutions of the present invention, and in order to make the technical solutions of the present invention more clear and clear, and to implement them in accordance with the content of the description, the following is a detailed description of preferred embodiments of the present invention.

Detailed Description

The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The first embodiment is as follows:

referring to fig. 1 and 2, a stepped anvil mechanism is shown comprising

The beam 1 is horizontally arranged;

a plurality of sliding grooves 2 are arranged, and the sliding grooves 2 are fixed on the side wall of the cross beam 1 and are perpendicular to the cross beam 1;

the anvil block 3 is connected to the chute 2 and can slide up and down in the chute 2;

the lifting part is vertically arranged under the sliding groove 2, and the top end of the lifting part is fixedly connected with the bottom of the anvil block 3.

When specifically using, at first fix the bottom of lift portion on the ground of production place, fix the longeron that sets up with the workshop on the opposite side that sets up spout 2 on crossbeam 1. The distance between the two anvils 3 is then determined by the curve to be straightened on the material to be straightened, so that the two anvils 3 to be worked are selected. And starting two lifting parts corresponding to the lower parts of the anvil blocks 3, enabling the anvil blocks 3 to slide upwards along the sliding chutes 2 under the action of the lifting parts until the tops of the anvil blocks 3 are flush with the tops of the sliding chutes 2, stopping the lifting parts, supporting the material to be straightened by the anvil blocks 3, and then, processing the material to be straightened by the pressure straightening machine. After the treatment is finished, the lifting part is started, the anvil block 3 slides downwards along the chute 2 under the action of the lifting part until the anvil block is reset, and the lifting part stops.

In the process of processing the material to be straightened by the pressure straightener, the anvil block 3 transmits the straightening force to the cross beam 1, and the chute 2 does not bear the straightening force.

By adopting the technical scheme, the stepless regulation of the anvil block in the prior art is avoided, the time is saved, and the efficiency is improved.

Example two:

referring to fig. 1 and a hierarchical anvil mechanism shown in the drawings, on the basis of the first embodiment, the hierarchical anvil mechanism further comprises a controller; the controller is connected with the lifting part through an electric signal.

When in actual use, the controller selects the anvil block 3 of required work after, the controller assigns the start instruction and gives the lift portion that corresponds 3 lower parts of anvil block, and anvil block 3 upwards slides along spout 2 under the effect of lift portion, and until 3 tops of anvil block and 2 top parallel and level of spout, the controller assigns the stop instruction and gives the lift portion, makes its stop work, and the material that anvil block 3 was treated straightening supports, and later, the pressure straightener begins to treat the material of treating the straightening. The processing is ended, and the controller assigns the start instruction again and starts the portion of lifting after giving, and the anvil block 3 slides down along spout 2 under the effect of the portion of lifting until the back that resets, and the controller assigns the instruction that stops and gives the portion of lifting, and the portion of lifting stops.

The arrangement of the controller realizes the automation of the selection of the anvil block 3 and the rapid lifting of the anvil block 3, and greatly improves the production efficiency.

Example three:

a working method of a grading anvil mechanism comprises the following steps,

the method comprises the following steps: obtaining a position to be straightened on a material to be straightened, obtaining the distance between the required anvil blocks 3, and selecting the two anvil blocks 3 required to work;

step two: starting a lifting part corresponding to the lower part of the anvil block 3, enabling the anvil block 3 to slide upwards along the chute 2 under the action of the lifting part to reach a preset position, stopping the lifting part, and supporting the material to be straightened by the anvil block 3;

step three: the pressure straightening machine starts to process the material to be straightened;

step four: and after the material to be straightened is treated in the third step, the lifting part is started, the anvil block 3 slides downwards along the sliding chute 2 under the action of the lifting part until the anvil block is reset, and the lifting part stops working.

Further, the preset position in the second step is that the top of the anvil 3 is flush with the top of the chute 2.

According to the invention, through the organic combination of the cross beam 1, the chute 2, the anvil block 3 and the hydraulic cylinder 4, the selected anvil block 3 is quickly lifted to the preset position according to actual requirements, so that the quick production and processing are realized, and the production efficiency is improved. The arrangement of the controller enables the anvil block to be selected and quickly lifted automatically, and production efficiency is greatly improved.

In the process of processing the material to be straightened by the pressure straightener, because the top of the anvil block 3 is flush with the top of the chute 2, the anvil block 3 completely transmits the straightening force to the cross beam 1, and the chute 2 does not bear the straightening force.

Example four:

referring to fig. 1 and 2, in a working method of a stepped anvil mechanism, based on the third embodiment, a cross beam 1 is a quadrangular prism-shaped integral structure, a connecting part is arranged on one side surface of the cross beam 1, the connecting part at least comprises two isosceles trapezoidal plates, and the isosceles trapezoidal plates are symmetrically and parallelly fixed on one side surface of the cross beam 1; and the side surface opposite to the connecting part is fixedly connected with a sliding chute 2.

In actual use, the cross beam 1 is an equal-strength beam, the opposite surface of the side where the connecting part on the cross beam 1 is located is a working surface, and the sliding groove 2 is fixedly connected to the working surface. Isosceles trapezoid plates on the cross beam 1 are used for being fixed with longitudinal beams arranged in a production workshop, so that the fixing is convenient, and the bearing requirement of the straightening force can be met.

The isosceles trapezoid plates are fixed with the longitudinal beams, so that the force applied to the anvil block 3 can be completely transmitted to the cross beam 1.

In specific application, the quadrangular prism-shaped body can be replaced by a box body structure.

Example five:

referring to fig. 1 and 2, a working method of a hierarchical anvil mechanism is based on the third embodiment: the cross section of the sliding chute 2 is rectangular, one side of the rectangle is provided with an opening, and the opening side of the rectangle is arranged outwards.

Further, the middle upper part of the sliding chute 2 is fixedly connected to the cross beam 1, and the height of the anvil block 3 is the same as the thickness of the cross beam 1; the sliding grooves 2 are uniformly arranged on the cross beam 1.

Furthermore, the sliding grooves 2 are arranged on two sides which take the symmetry axis of the beam 1 as the center, and at least two sliding grooves are arranged on each side.

In actual use, one side of the chute 2 is provided with an opening and the open side is arranged outwards, so that the anvil block 3 can slide on the chute and can support the material to be straightened when the anvil block reaches the preset position.

A plurality of spouts 2 are evenly arranged on the cross beam 1, so that the anvil block 3 can be selected more conveniently.

The technical scheme that a plurality of chutes 2 are arranged on two sides with the symmetrical axis of the beam 1 as the center and at least two chutes are arranged on each side is adopted, so that the manufacturing requirements of materials to be straightened with different specifications can be met, and the anvil block 3 can be more flexibly selected.

The sliding chute 2 adopts the technical scheme that the middle upper part is fixedly connected to the cross beam 1, and the height of the anvil block 3 is the same as the thickness of the cross beam 1, on one hand, the thickness of the cross beam 1 is reduced as much as possible on the basis that the sliding chute 2 can safely realize the functions of the sliding chute, so that the weight of the cross beam 1 is reduced, and the occupied space of the cross beam is reduced; on the other hand, it is ensured that the straightening forces exerted on the anvil 3 are transmitted completely to the cross beam 1 via the chute 2.

Example six:

referring to fig. 1 and 2, a working method of a hierarchical anvil mechanism is based on the third embodiment: the anvil 3 is a T-shaped one-piece structure.

In practical use, the anvil block is a T-shaped integrated structure formed by two quadrangular columns with different side lengths, and the wide side arranged in the chute 2 is attached to the chute 2 to transmit the straightening force to the beam 1. The anvil block 3 adopts the technical scheme, so that the stability of the anvil block capable of sliding in the sliding groove 2 is met, and the strength requirement of the anvil block on the support of a material to be straightened is met.

Example seven:

referring to fig. 1, a working method of a hierarchical anvil mechanism is based on the third embodiment: the lifting part comprises a hydraulic cylinder 4 and a hydraulic cylinder base 5; the hydraulic cylinder 4 is fixed on the hydraulic cylinder base 5, and the output end of the hydraulic cylinder 4 is fixedly connected with the bottom of the anvil block 3.

When in actual use, the lifting part adopts the technical scheme, so that the anvil block 3 can be lifted more conveniently and quickly; moreover, the occupied volume is small, and the production space is saved.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

In the case of no conflict, a person skilled in the art may combine the related technical features in the above examples according to actual situations to achieve corresponding technical effects, and details of various combining situations are not described herein.

It should be noted that all the directional indicators (such as up, down, left, right, front, and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the movement situation, etc. in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indicator is changed accordingly.

The foregoing is illustrative of the preferred embodiments of the present invention, and the present invention is not to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein. Any simple modification, equivalent change and modification of the above embodiments according to the technical spirit of the present invention still fall within the scope of the technical solution of the present invention.