阅读说明：本技术 一种超硬钢丝合金线切割丝智能加工设备 (Intelligent machining equipment for super-hard steel wire alloy wire cutting wires ) 是由 刘健 于 2021-09-29 设计创作，主要内容包括：本发明公开了一种超硬钢丝合金线切割丝智能加工设备,包括：工作台,工作台的顶部设置有进线限位机构、去毛刺箱和出线限位机构,进线限位机构、去毛刺箱和出线限位机构呈一字形排列；去毛刺箱包括上箱体和下箱体且上箱体与下箱体之间采用铰链连接,上箱体和下箱体的对立面中部分别开设有筒槽且筒槽内转动弄连接有去毛刺辊筒。本发明设置了可以转动的去毛刺辊筒,去毛刺辊筒内部设置若干个砂腔,且砂腔内的去毛刺砂针直径和长度由进线口向出线口方向依次减小,切割丝进入到由粗至细的对其进行去毛刺,提高去毛刺的质量,将切割丝穿过去毛刺辊筒后驱动辊筒转动,使内部的去毛刺砂针与切割丝表面接触,可连续性加工,提高加工效率。(The invention discloses an intelligent processing device for an ultra-hard steel wire alloy wire cutting wire, which comprises: the wire inlet limiting mechanism, the deburring box and the wire outlet limiting mechanism are arranged in a straight line; the deburring box comprises an upper box body and a lower box body, the upper box body is connected with the lower box body through a hinge, a barrel groove is formed in the middle of the opposite face of the upper box body and the middle of the opposite face of the lower box body respectively, and a deburring roller is connected in the barrel groove in a rotating mode. The rotary deburring roller is arranged, the plurality of sand cavities are arranged in the deburring roller, the diameters and the lengths of deburring sand needles in the sand cavities are sequentially reduced from a wire inlet to a wire outlet, the cutting wire enters the deburring roller from thick to thin to deburr, the deburring quality is improved, the cutting wire penetrates through the deburring roller and then drives the roller to rotate, so that the internal deburring sand needles are in contact with the surface of the cutting wire, the continuous machining can be realized, and the machining efficiency is improved.)

1. The utility model provides an superhard steel wire alloy wire cutting intelligence processing equipment, includes: workstation (1), its characterized in that: the top of the workbench (1) is provided with an incoming line limiting mechanism (2), a deburring box (3) and an outgoing line limiting mechanism (5), and the incoming line limiting mechanism (2), the deburring box (3) and the outgoing line limiting mechanism (5) are arranged in a straight line;

the deburring box (3) comprises an upper box body and a lower box body, the upper box body is connected with the lower box body through a hinge, the middle parts of opposite surfaces of the upper box body and the lower box body are respectively provided with a barrel groove, a deburring roller (8) is rotationally connected in the barrel groove, two ends of the deburring roller (8) respectively extend to the outer side of the deburring box (3) and are connected with a protective cover (4), and bearings (7) are respectively arranged on the positions, close to the two ends, of the opposite surfaces of the upper box body and the lower box body and are rotationally connected with the deburring roller (8) through the bearings (7);

inlet wire stop gear (2) comprise solid fixed ring one (17), support column (19) and regulating plate (20), outlet wire stop gear (5) comprises solid fixed ring two (15) and support column (19), and the lower extreme of inlet wire stop gear (2) still installs horizontal adjustment mechanism, horizontal adjustment mechanism installs in the inside of workstation (1), and the surperficial symmetry of workstation (1) offer with the spout that horizontal adjustment mechanism cooperation was used, the below of inlet wire stop gear (2) and inlet wire stop gear (2) are arranged in to the spout along the extending direction displacement of spout.

2. The intelligent processing equipment for the superhard wire alloy wire cutting wire according to claim 1, wherein the intelligent processing equipment comprises: go up the box and seted up power storehouse (9) with the opposite face middle part of lower box, install motor (10) in power storehouse (9), install gear (11) respectively on the power take off that power storehouse (9) and burring roller (8) and motor (10) are run through in burring roller (8), and two gear (11) meshing are connected.

3. The intelligent processing equipment for the superhard wire alloy wire cutting wire according to claim 2, wherein the intelligent processing equipment comprises: through-hole (12) have inwards been seted up at the both ends of burring roller (8), and a plurality of sand chamber (14) that are the hexagon structure are seted up to the inside of burring roller (8), and are adjacent form bulge loop (13) between sand chamber (14) respectively, the cross-section of bulge loop (13) is the trapezium structure.

4. The intelligent processing equipment for the superhard wire alloy wire cutting wire according to claim 1, wherein the intelligent processing equipment comprises: the bilateral symmetry of solid fixed ring two (15) is provided with square protruding and square protruding inside and is hollow structure, and the wire hole has been seted up at the center that the both sides face of solid fixed ring two (15) is sealed and the confining surface, and solid fixed ring two (15) are inside to be hollow structure and internally mounted have sponge ring (29), gasbag (22) and stock solution box (26), wire hole department is arranged in to sponge ring (29), and gasbag (22) parcel is in the outside of sponge ring (29), the output that solenoid valve (27) and solenoid valve (27) were installed to the lower extreme of stock solution box (26) is fixed with the catheter, the end of catheter and the upper end contact of sponge ring (29), the top mid-mounting of solid fixed ring two (15) has notes liquid mouth (25) that are connected with stock solution box (26).

5. The intelligent processing equipment for the superhard wire alloy wire cutting wire according to claim 4, wherein the equipment comprises: air ducts are respectively installed on two sides of the air bag (22), the tail ends of the two air ducts respectively extend into the two square bulges, and one end of the air duct is connected with an air inlet valve (30), and the other end of the air duct is connected with an exhaust valve (28).

6. The intelligent processing equipment for the superhard wire alloy wire cutting wire according to claim 5, wherein the equipment comprises: the inner wall of the air bag (22) forms four arc-shaped bulges, and the arch ends of the arc-shaped bulges are in contact connection with the sponge ring (29).

7. The intelligent processing equipment for the superhard wire alloy wire cutting wire according to claim 1, wherein the intelligent processing equipment comprises: the inside level of solid fixed ring one (17) is provided with reference column (16), the both ends of reference column (16) adopt to rotate with solid fixed ring one (17) and are connected, and the surface of reference column (16) has been seted up a plurality of and is annular constant head tank (18), the width of constant head tank (18) increases in proper order from left to right.

8. The intelligent processing equipment for the superhard wire alloy wire cutting wire according to claim 1, wherein the intelligent processing equipment comprises: horizontal adjustment mechanism includes regulating plate (20), U-shaped connecting piece (21), screw rod (24) and adjusting hand wheel (6), screw rod (24) horizontal installation is inside and wherein one end extends to workstation (1) outer and be connected with adjusting hand wheel (6), screw hole (23) have been seted up on the surface of U-shaped connecting piece (21) and through screw hole (23) and screw rod (24) threaded connection, two spouts are passed respectively and are connected with regulating plate (20) to the upper end of U-shaped connecting piece (21).

Technical Field

The invention relates to the technical field of cutting wire processing, in particular to intelligent processing equipment for an ultra-hard steel wire alloy wire cutting wire.

Background

The reciprocating wire-moving electric spark cutting machining is an original electric spark machining technology in China, and the machine tool is simple in structure, low in production cost and use cost and widely used in a plurality of enterprises in China. The electrode wire moves fast, usually 8-12 m/s, and moves in a bidirectional reciprocating circulating manner, and discharge products (metal chips) are adhered to the surface of the electrode wire in the machining process to form burrs. The burr affects the flowing speed of the working fluid, causes difficulty in removing the corrosion removal object, and also seriously affects the service life of the guider and the processing quality of the surface of the part.

At present, when the existing cutting wire deburring equipment is used, continuous processing can not be carried out on the cutting wire, the processing efficiency is low, and the cutting wire is easy to oxidize after deburring, so that the problem of poor quality of products is caused. For this reason, a new scheme needs to be designed to give improvements.

Disclosure of Invention

The invention aims to provide intelligent machining equipment for an ultra-hard steel wire alloy wire cutting wire, which solves the problems that the existing cutting wire deburring equipment cannot continuously machine the cutting wire, the machining efficiency is low, the cutting wire is easy to oxidize after deburring, and the quality of the product is poor, and meets the actual use requirements.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an superhard steel wire alloy wire cutting intelligence processing equipment, includes: the wire inlet limiting mechanism, the deburring box and the wire outlet limiting mechanism are arranged on the top of the workbench in a linear shape;

the deburring box comprises an upper box body and a lower box body, the upper box body is connected with the lower box body through a hinge, the middle parts of the opposite surfaces of the upper box body and the lower box body are respectively provided with a barrel groove, a deburring roller is rotationally connected in the barrel groove, two ends of the deburring roller respectively extend to the outer side of the deburring box and are connected with a protective cover, and bearings are respectively arranged at the positions, close to the two ends, of the opposite surfaces of the upper box body and the lower box body and are rotationally connected with the deburring roller through the bearings;

the inlet wire stop gear comprises solid fixed ring one, support column and regulating plate, outlet wire stop gear comprises solid fixed ring two and support column, and horizontal adjustment mechanism is still installed to inlet wire stop gear's lower extreme, horizontal adjustment mechanism installs the inside at the workstation, and the surperficial symmetry of workstation offer with the spout that horizontal adjustment mechanism cooperation was used, inlet wire stop gear's below and inlet wire stop gear along the extending direction displacement of spout are arranged in to the spout.

As a preferred embodiment of the invention, the middle parts of the opposite surfaces of the upper box body and the lower box body are provided with power bins, motors are arranged in the power bins, the deburring roller penetrates through the power bins, gears are respectively arranged on the power output ends of the deburring roller and the motors, and the two gears are meshed and connected.

As a preferred embodiment of the invention, through holes are formed inwards at two ends of the deburring roller, a plurality of hexagonal sand cavities are formed inside the deburring roller, convex rings are respectively formed between the adjacent sand cavities, and the cross sections of the convex rings are in a trapezoidal structure.

As a preferred embodiment of the invention, square protrusions are symmetrically arranged on two sides of the second fixing ring, the inner part of each square protrusion is of a hollow structure, two side faces of the second fixing ring are closed, a wire outlet hole is formed in the center of a closed face, the inner part of the second fixing ring is of a hollow structure, a sponge ring, an air bag and a liquid storage box are arranged in the inner part of the second fixing ring, the sponge ring is arranged at the wire outlet hole, the air bag is wrapped outside the sponge ring, an electromagnetic valve is arranged at the lower end of the liquid storage box, a liquid guide pipe is fixed at the output end of the electromagnetic valve, the tail end of the liquid guide pipe is in contact with the upper end of the sponge ring, and a liquid injection port connected with the liquid storage box is arranged in the middle of the top of the second fixing ring.

As a preferred embodiment of the present invention, air ducts are respectively installed at two sides of the balloon, and the ends of the two air ducts respectively extend into the two square protrusions, and one end of the air duct is connected to an air inlet valve, and the other end of the air duct is connected to an air outlet valve.

In a preferred embodiment of the present invention, the inner wall of the air bag is formed with four arc-shaped protrusions, and the arch ends of the arc-shaped protrusions are in contact connection with the sponge ring.

As a preferred embodiment of the present invention, a positioning column is horizontally disposed inside the first fixing ring, two ends of the positioning column are rotatably connected to the first fixing ring, and a plurality of annular positioning grooves are formed in the surface of the positioning column, and the widths of the positioning grooves are sequentially increased from left to right.

As a preferred embodiment of the present invention, the horizontal adjusting mechanism includes an adjusting plate, a U-shaped connecting member, a screw rod and an adjusting hand wheel, the screw rod is horizontally installed inside the workbench, one end of the screw rod extends out of the workbench and is connected with the adjusting hand wheel, a screw hole is formed on the surface of the U-shaped connecting member and is in threaded connection with the screw rod through the screw hole, the upper end of the U-shaped connecting member respectively penetrates through the two sliding grooves and is connected with the adjusting plate, and the middle portion of the top surface of the U-shaped connecting member is also provided.

Compared with the prior art, the invention has the following beneficial effects:

(1) according to the cutting wire feeding device, the front end of the top surface of the workbench is provided with the wire feeding limiting mechanism, the cutting wire is supported through the positioning column in the wire feeding limiting mechanism, the surface of the positioning column is provided with a plurality of positioning grooves with different sizes, the positioning grooves can be used for cutting wires with different diameters, and the wire feeding limiting mechanism can be horizontally adjusted to a certain extent according to use requirements;

(2) according to the deburring device, the rotatable deburring roller is arranged, the plurality of sand cavities are arranged in the deburring roller, the diameters and the lengths of deburring sand needles in the sand cavities are sequentially reduced from a wire inlet to a wire outlet, the cutting wire enters the deburring roller from thick to thin to deburr, the deburring quality is improved, the cutting wire penetrates through the deburring roller and then drives the roller to rotate, so that the internal deburring sand needles are in contact with the surface of the cutting wire, the cutting wire continuously enters and exits, continuous processing can be achieved, and the processing efficiency is improved;

(3) according to the invention, the wire outlet limiting mechanism is arranged at the rear end of the top surface of the workbench, the cutting wire moves out of the burr roller after burr polishing is finished and penetrates out of the burr roller through the wire outlet limiting mechanism, the liquid storage box is arranged in the wire outlet limiting mechanism to store the maintenance liquid or the lubricating liquid, and the air bag repeatedly extrudes the sponge ring through inflation and deflation, so that the maintenance liquid or the lubricating liquid contained in the sponge ring is smeared on the surface of the cutting wire, the surface oxidation of the cutting wire after deburring is avoided, and the product quality is improved.

Drawings

FIG. 1 is a structural diagram of an intelligent processing device for an ultra-hard steel wire alloy wire cutting wire according to the present invention;

FIG. 2 is an internal structural view of the deburring box of the present invention;

FIG. 3 is an internal structure view of the deburring roller of the present invention;

FIG. 4 is a block diagram of the inlet stop mechanism of the present invention;

FIG. 5 is a block diagram of the leveling mechanism of the present invention;

fig. 6 is a structural diagram of the outlet limiting mechanism of the present invention.

In the figure, 1, a workbench; 2. an incoming line limiting mechanism; 3. a deburring box; 4. a protective cover; 5. a wire outlet limiting mechanism; 6. adjusting a hand wheel; 7. a bearing; 8. a deburring roller; 9. a power bin; 10. a motor; 11. a gear; 12. a through hole; 13. a convex ring; 14. a sand cavity; 15. a limiting ring; 16. a positioning column; 17. a first fixing ring; 18. positioning a groove; 19. a support pillar; 20. an adjusting plate; 21. a U-shaped connector; 22. a second fixing ring; 23. a screw hole; 24. a screw; 25. a liquid injection port; 26. a liquid storage box; 27. an electromagnetic valve; 28. an exhaust valve; 29. a sponge ring; 30. an intake valve; 31. an air bag.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-6, the present invention provides a technical solution: the utility model provides an superhard steel wire alloy wire cutting intelligence processing equipment, includes: the cutting wire deburring machine comprises a workbench 1, wherein the top of the workbench 1 is provided with a wire inlet limiting mechanism 2, a deburring box 3 and a wire outlet limiting mechanism 5, the wire inlet limiting mechanism 2, the deburring box 3 and the wire outlet limiting mechanism 5 are arranged in a straight line, and cutting wires sequentially pass through the wire inlet limiting mechanism 2, the deburring box 3 and the wire outlet limiting mechanism 5; the deburring box 3 comprises an upper box body and a lower box body, the upper box body is connected with the lower box body through a hinge, one side of the upper box body is rotatably connected with one side of the lower box body through the hinge, the other side of the upper box body is fixed through a bolt, the upper box body is conveniently unfolded when equipment is maintained, the middle parts of opposite surfaces of the upper box body and the lower box body are respectively provided with a barrel groove, the barrel grooves are rotatably connected with the deburring roller 8, two ends of the deburring roller 8 respectively extend to the outer side of the deburring box 3 and are connected with a protective cover 4, bearings 7 are respectively arranged on the opposite surfaces of the upper box body and the lower box body close to the two ends and are rotatably connected with the deburring roller 8 through the bearings 7, internal deburring needles are repeatedly contacted with cutting wires through the deburring roller, the deburring effect is achieved, and an internal ultrasonic device of the deburring box 3 can be additionally arranged to improve the deburring effect; the wire inlet limiting mechanism 2 consists of a first fixing ring 17, a supporting column 19 and an adjusting plate 20, the supporting column 19 is vertically arranged in the middle of the top surface of the adjusting plate 20, the upper end of the supporting column 19 is fixedly connected with the middle of the bottom surface of the first fixing ring 17, the wire outlet limiting mechanism 5 consists of a second fixing ring 15 and a supporting column 19, the upper end of the supporting column 19 is connected with the middle of the bottom surface of the second fixing ring 15, the lower end of the supporting column 19 is fixed with the top surface of the workbench 1, the lower end of the incoming line limiting mechanism 2 is also provided with a horizontal adjusting mechanism which is arranged inside the workbench 1, and the surface of the working platform 1 is symmetrically provided with sliding chutes matched with the horizontal adjusting mechanism for use, the sliding chutes are arranged below the wire inlet limiting mechanism 2, the wire inlet limiting mechanism 2 displaces along the extending direction of the sliding chutes, the horizontal position of the incoming line limiting mechanism 2 can be adjusted through the horizontal adjusting mechanism so as to adapt to cutting wires with different diameters.

In a further improvement, as shown in fig. 1-2: go up the box and seted up power storehouse 9 with the opposite face middle part of box down, install motor 10 in the power storehouse 9, install gear 11 on the power take off that burring roller 8 runs through power storehouse 9 and burring roller 8 and motor 10 respectively, and two gears 11 meshing are connected, drive burring roller 8 through motor 10 and rotate. Through-hole 12 has inwards been seted up at deburring roller 8's both ends, and a plurality of sand chamber 14 that are the hexagon structure are seted up to deburring roller 8's inside, form bulge loop 13 between the adjacent sand chamber 14 respectively, and bulge loop 13's cross-section is the trapezium structure, and sand chamber 14 is inside to be filled there is the burring sand needle, and burring sand needle diameter and length in the sand chamber 14 are reduced by the inlet in proper order to the outlet direction, and are close to the outlet density more high more.

Further improved, as shown in fig. 6: the bilateral symmetry of two fixed rings 15 is provided with square bulge and square bulge's inside and is hollow structure, the wire hole has been seted up at the center that two sides face of two fixed rings 15 seals and the closed surface, two fixed rings 15 are inside to be hollow structure and internally mounted has sponge ring 29, gasbag 22 and stock solution box 26, stock solution box 26 is inside to be filled maintenance liquid or lubricated liquid, wire hole department is arranged in to sponge ring 29, and gasbag 22 wraps up in the outside of sponge ring 29, solenoid valve 27 and solenoid valve 27's output is installed to the lower extreme of stock solution box 26 and is fixed with the catheter, the terminal contact with the upper end of sponge ring 29 of catheter, the top mid-mounting of two fixed rings 15 has notes liquid mouth 25 that is connected with stock solution box 26, scribble maintenance liquid or lubricated liquid on the cutting wire surface after the burring, in order to reach anti-oxidation effect, improve product quality and save time. Air ducts are respectively installed on two sides of the air bag 22, the tail ends of the two air ducts respectively extend into the two square bulges, the tail end of one air duct is connected with an air inlet valve 30, and the tail end of the other air duct is connected with an exhaust valve 28. The inner wall of the air bag 22 forms four arc-shaped protrusions, the arc-shaped protruding arching ends are in contact connection with the sponge ring 29, the sponge ring 29 is repeatedly extruded by air inlet and air outlet of the air bag 22, and the sponge ring 29 is tightly attached to the cutting wires during extrusion.

Further improved, as shown in fig. 4: the inside level of solid fixed ring 17 is provided with reference column 16, and the both ends of reference column 16 adopt to rotate with solid fixed ring 17 and be connected, and the surface of reference column 16 is seted up a plurality of and is annular constant head tank 18, and the width of constant head tank 18 increases in proper order from left to right, supports the cutting filament through reference column 16.

Specifically, horizontal adjustment mechanism includes regulating plate 20, U-shaped connecting piece 21, screw rod 24 and adjusting hand wheel 6, screw rod 24 horizontal installation is inside workstation 1 and wherein one end extends to outside workstation 1 and is connected with adjusting hand wheel 6, screw hole 23 has been seted up on the surface of U-shaped connecting piece 21 and has been connected with screw rod 24 screw thread through screw hole 23, the upper end of U-shaped connecting piece 21 passes two spouts respectively and is connected with regulating plate 20, the top surface middle part of U-shaped connecting piece 21 still, drive screw rod 24 through rotating the hand wheel and rotate, thereby make inlet wire stop gear 2 remove along the spout.

When the cutting wire feeding device is used, a cutting wire is supported through the positioning column 16 in the wire feeding limiting mechanism 2, the position of the wire feeding limiting mechanism 2 can be adjusted by rotating the adjusting hand wheel 6, the cutting wire is lapped in the positioning groove 18 of the positioning column 16 and penetrates through the deburring roller 8 to penetrate out of the wire discharging limiting mechanism 5, and the wire feeding limiting mechanism 2 can be horizontally adjusted to a certain degree according to use requirements; the cutting wire enters the deburring roller 8 from thick to thin to be deburred, and then the cutting wire passes through the deburring roller 8 to drive the roller to rotate, so that the internal deburring sand needle is in contact with the surface of the cutting wire; the cutting wire is polished at the burr and is accomplished the back and is moved out burr roller 8 and wear out through stop gear 5 of being qualified for the next round of competitions, sets up stock solution box 26 in the stop gear 5 of being qualified for the next round of competitions and saves maintenance liquid or lubricating liquid, and gasbag 22 extrudes sponge ring 29 through inflating the gassing repeatedly, makes maintenance liquid or lubricating liquid that contain in the sponge ring 29 paint on the cutting wire surface, avoids the cutting wire surface oxidation after the burring, improves the quality of output.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.