阅读说明：本技术 一种IaLny复合平板模切机的使用方法 (Using method of IaLny composite flat die cutting machine ) 是由 许哲 于 2021-07-06 设计创作，主要内容包括：本发明涉及模切机领域,且公开了一种IaLny复合平板模切机的使用方法,其包括原料牵引、原料复合、平板模切以及收料；原料牵引,将不同的原料放置在不同的放料机构上,原料经导向机构牵引后进入到原料复合步骤中；原料复合,进入到原料复合步骤中的原料,经复合机构复合后,进入到平板模切步骤中；平板模切,进入到平板模切步骤中的原料匀速不停的经平板模切机构模切后形成成品并进入到收料步骤中；收料,进入到收料步骤中的成品经收料机构的作用而收卷。本发明的平板模切机构用于替代常规的圆刀模切机构,通过这样的设置,使模切机构工作更加方便,且平板模切机构相较于圆刀模切机构而言,其不仅在造价上更为便宜,而且也方便后续的维修和更换。(The invention relates to the field of die-cutting machines, and discloses a using method of an IaLny composite flat-plate die-cutting machine, which comprises the steps of raw material traction, raw material compounding, flat-plate die-cutting and material receiving; raw material traction, wherein different raw materials are placed on different discharging mechanisms, and the raw materials are subjected to traction by a guide mechanism and then enter a raw material compounding step; compounding the raw materials, namely compounding the raw materials in the raw material compounding step by a compounding mechanism, and then performing flat plate die cutting; performing flat plate die cutting, namely performing die cutting on the raw materials entering the flat plate die cutting step at a constant speed by a flat plate die cutting mechanism to form a finished product, and entering the material receiving step; and (5) receiving, namely, rolling the finished product entering the receiving step under the action of a receiving mechanism. The flat plate die cutting mechanism is used for replacing a conventional circular knife die cutting mechanism, the die cutting mechanism can work more conveniently through the arrangement, and compared with the circular knife die cutting mechanism, the flat plate die cutting mechanism is cheaper in manufacturing cost and is convenient to maintain and replace subsequently.)

1. The use method of the IaLny composite flat plate die-cutting machine is characterized by comprising the following steps: the method comprises the steps of raw material traction, raw material compounding, flat plate die cutting and material receiving;

raw material traction, wherein different raw materials are placed on different discharging mechanisms, and the raw materials are subjected to traction by a guide mechanism and then enter a raw material compounding step;

compounding the raw materials, namely compounding the raw materials in the raw material compounding step by a compounding mechanism, and then performing flat plate die cutting;

performing flat plate die cutting, namely performing die cutting on the raw materials entering the flat plate die cutting step at a constant speed by a flat plate die cutting mechanism to form a finished product, and entering the material receiving step;

and (5) receiving, namely, rolling the finished product entering the receiving step under the action of a receiving mechanism.

2. The use method of the IaLny composite flat die cutting machine as claimed in claim 1, wherein the method comprises the following steps: the discharging mechanism comprises a first discharging unit, a second discharging unit and a third discharging unit.

3. The use method of the IaLny composite flat die cutting machine as claimed in claim 2, wherein the method comprises the following steps: the first discharging unit, the second discharging unit and the third discharging unit are respectively provided with a guide mechanism correspondingly, a guide mechanism is further arranged between the flat plate die-cutting mechanism and the material receiving mechanism, and the structure of each guide mechanism is the same.

4. The use method of the IaLny composite flat die cutting machine as claimed in claim 1, wherein the method comprises the following steps: dull and stereotyped cross cutting mechanism includes that one fixes at positive mounting bracket (1) of cross cutting machine, the top of mounting bracket (1) is fixed with a plurality of evenly distributed and is telescopic guide bar (2), and is a plurality of the top of guide bar (2) is provided with mounting panel (3) of two longitudinal symmetries, is located the below mounting panel (3) are fixed with the top of guide bar (2), are located the top mounting panel (3) are connected on cross cutting machine, two the one side that is close to each other on mounting panel (3) is connected with down cross cutting (4), goes up die cutting (5) respectively, be provided with removal subassembly (6) that are used for making the movable rod on guide bar (2) reciprocate on mounting bracket (1).

5. The use method of the IaLny composite flat die cutting machine as claimed in claim 4, wherein the method comprises the following steps: remove subassembly (6) include that two symmetries rotate to connect pivot (61) on mounting bracket (1) and be located the horizontal direction, every bearing (62) have all been cup jointed fixedly to the periphery side of pivot (61), every cam (63) have all been cup jointed fixedly to the periphery side of bearing (62), are located the below the bottom fixedly connected with of mounting panel (3) a plurality of striking blocks (64) corresponding with every cam (63) respectively, be provided with on mounting bracket (1) and be used for making two pivot (61) synchronous motion's synchronizing assembly (7), and be provided with on mounting bracket (1) and be used for driving one of them pivot (61) to carry out pivoted drive assembly (8).

6. The use method of the IaLny composite flat die cutting machine as claimed in claim 5, wherein the method comprises the following steps: the bottom end of each impact block (64) is fixed with a steel ball (9), and each steel ball (9) is located at the center of the corresponding impact block (64).

7. The use method of the IaLny composite flat die cutting machine as claimed in claim 5, wherein the method comprises the following steps: the synchronous assembly (7) comprises a driving gear (71) fixedly sleeved on the outer peripheral side of one rotating shaft (61), and a driven gear (72) meshed with the driving gear (71) is fixedly sleeved on the outer peripheral side of the other rotating shaft (61).

8. The method of using the IaLny composite flat die cutting machine according to claim 7, wherein the method comprises the following steps: drive assembly (8) include one and install servo motor (81) on the cross cutting machine, be connected with shaft coupling (82) of fixing on mounting bracket (1) on the output shaft of servo motor (81), shaft coupling (82) with be connected with driving gear (71) pivot (61) are connected.

9. The use method of the IaLny composite flat die cutting machine as claimed in claim 4, wherein the method comprises the following steps: two one side that is close to each other on mounting panel (3) all is connected with the limiting plate that is located its back, and it is to be located the top the thickness of cross cutting (5) is gone up in highly equalling of limiting plate, is located the below the thickness of cross cutting (4) under highly equalling of limiting plate, every the equal symmetric connection in both sides of mounting panel (3) has two spacing (31), every all form a block groove between spacing (31) and the mounting panel (3) that corresponds, cross cutting (4) down and go up the both sides of die cutting (5) respectively with the block groove looks adaptation that corresponds.

Technical Field

The invention belongs to the technical field of die-cutting machines, and particularly relates to a using method of an IaLny composite flat-plate die-cutting machine.

Background

The die cutting machine is called a beer machine, a cutting machine and a numerical control punching machine, is mainly used for die cutting (full break and half break), indentation and gold stamping operation, fitting and automatic waste discharge of corresponding nonmetal materials, non-setting adhesive, EVA, double-sided adhesive, electronics, mobile phone rubber mats and the like, and utilizes a steel knife, a hardware die and a steel wire (or a template carved by a steel plate) to apply certain pressure through a stamping plate to roll and cut a printed product or a paperboard into a certain shape. Is an important device for processing and forming the packages after printing.

The die cutting machine has the working principle that a die cutting knife, a steel knife, a hardware die and a steel wire (or a template carved by a steel plate) are utilized, and a printing product or a paperboard is rolled and cut into a certain shape by applying a certain pressure through a printing plate. If the entire print is to be die cut into individual graphic products, this is called die cutting; if the steel wire is used for pressing marks or leaving bent groove marks on a printed product, the marks are called indentations; if the male template and the female template are utilized, patterns or characters with a three-dimensional effect are thermoprinted on the surface of a printed product by heating the molds to a certain temperature, which is called gold stamping; if one substrate is overlaid on another substrate is called lamination; the rest parts except the certified products are removed and called waste discharge; the above may be collectively referred to as die cutting techniques.

The existing die cutting machine mostly adopts a circular knife die cutting mechanism form in a die cutting mechanism, and a circular knife mainly achieves the effect of continuous rolling die cutting by utilizing gear transmission. Usually a geared drive wheel, drives a geared steel roller in the vertical direction, and drives the circular knife in the vertical direction. (the positions of the steel roller and the round knife can be replaced) the material passes between the round knife and the steel roller and is die-cut to form the shape of the knife die. The circular knife die cutting mechanism is expensive in manufacturing cost and inconvenient for subsequent maintenance and replacement, so that in order to solve the problem, the use method of the IaLny composite flat plate die cutting machine is provided.

Disclosure of Invention

Aiming at the situation, in order to overcome the defects of the prior art, the invention provides the using method of the IaLny composite flat plate die-cutting machine, and the problems that a circular knife die-cutting mechanism in the prior die-cutting machine provided in the background art is high in manufacturing cost and inconvenient to subsequently maintain and replace are effectively solved.

In order to achieve the purpose, the invention provides the following technical scheme: a using method of an IaLny composite flat die cutting machine comprises the steps of raw material traction, raw material composite, flat die cutting and material receiving; raw material traction, wherein different raw materials are placed on different discharging mechanisms, and the raw materials are subjected to traction by a guide mechanism and then enter a raw material compounding step; compounding the raw materials, namely compounding the raw materials in the raw material compounding step by a compounding mechanism, and then performing flat plate die cutting; performing flat plate die cutting, namely performing die cutting on the raw materials entering the flat plate die cutting step at a constant speed by a flat plate die cutting mechanism to form a finished product, and entering the material receiving step; and (5) receiving, namely, rolling the finished product entering the receiving step under the action of a receiving mechanism.

Preferably, the discharging mechanism comprises a first discharging unit, a second discharging unit and a third discharging unit.

Preferably, the first discharging unit, the second discharging unit and the third discharging unit are respectively provided with a guide mechanism correspondingly, a guide mechanism is further arranged between the flat die-cutting mechanism and the receiving mechanism, and the structure of each guide mechanism is the same.

Preferably, dull and stereotyped cross cutting mechanism includes that one fixes at the positive mounting bracket of cross cutting machine, the top of mounting bracket is fixed with a plurality of evenly distributed and is the telescopic guide bar, and is a plurality of the top of guide bar is provided with the mounting panel of two longitudinal symmetries, is located the below the mounting panel is fixed with the top of guide bar, is located the top the mounting panel is connected on cross cutting machine, two one side that is close to each other on the mounting panel is connected with down the cross cutting respectively, goes up the cross cutting, be provided with the removal subassembly that is used for making the movable rod on the guide bar reciprocate on the mounting bracket.

Preferably, the movable assembly comprises two rotating shafts which are symmetrically and rotatably connected to the mounting frame and are located in the horizontal direction, each rotating shaft is fixedly sleeved on the outer peripheral side of each rotating shaft, a bearing is fixedly sleeved on the outer peripheral side of each bearing, a cam is fixedly sleeved on the outer peripheral side of each bearing, the movable assembly is located below the outer peripheral side of each mounting plate, a plurality of impact blocks corresponding to the cams are fixedly connected to the bottom end of each mounting plate respectively, a synchronizing assembly used for enabling the two rotating shafts to move synchronously is arranged on the mounting frame, and a driving assembly used for driving one of the rotating shafts to rotate is arranged on the mounting frame.

Preferably, a steel ball is fixed at the bottom end of each impact block, and each steel ball is located at the center of the corresponding impact block.

Preferably, the synchronizing assembly includes a driving gear fixedly sleeved on an outer peripheral side of one of the rotating shafts, and a driven gear engaged with the driving gear is fixedly sleeved on an outer peripheral side of the other rotating shaft.

Preferably, the driving assembly comprises a servo motor installed on the die cutting machine, a coupler fixed on the installation frame is connected to an output shaft of the servo motor, and the coupler is connected with the rotating shaft connected with the driving gear.

Preferably, two one side that is close to each other on the mounting panel all is connected with the limiting plate that is located its back, and it is to be located the top the thickness of cross cutting is gone up in highly equalling of limiting plate, is located the below the thickness of cross cutting is down equalling of limiting plate, every the equal symmetric connection in both sides of mounting panel has two spacing, every all form a block groove between spacing and the mounting panel that corresponds, cross cutting and last die cutting's both sides respectively with corresponding block groove looks adaptation down.

Compared with the prior art, the invention has the beneficial effects that:

the invention is composed of a discharging mechanism, a guiding mechanism, a compound mechanism, a flat plate die-cutting mechanism and a material receiving mechanism, wherein the flat plate die-cutting mechanism is used for replacing a round cutter die-cutting mechanism in a conventional die-cutting machine, the die-cutting mechanism is more convenient to work through the arrangement, and the flat plate die-cutting mechanism is cheaper in cost compared with the round cutter die-cutting mechanism and is convenient for subsequent maintenance and replacement.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:

FIG. 1 is a schematic view of a die cutting machine according to the present invention;

FIG. 2 is a schematic view of a plate die cutting mechanism of the present invention;

FIG. 3 is a schematic view of the moving assembly of the present invention;

FIG. 4 is a schematic top view of the moving assembly of the present invention;

FIG. 5 is a schematic view of a synchronization module according to the present invention;

in the figure: 1. a mounting frame; 2. a guide bar; 3. mounting a plate; 31. a limiting strip; 4. lower die cutting; 5. upper die cutting; 6. a moving assembly; 61. a rotating shaft; 62. a bearing; 63. a cam; 64. an impact block; 7. a synchronization component; 71. a driving gear; 72. a driven gear; 8. a drive assembly; 81. a servo motor; 82. a coupling; 9. and (5) steel balls.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments; all other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the idle place of the device, all the electric devices and the drivers matched with the electric devices are arranged, and all the driving parts, which refer to the power element, the electric devices and the adaptive power supply, are connected through the conducting wires by the person skilled in the art, and specific connecting means refer to the following expressions that the electric connection is completed among the electric devices in sequence, and the detailed connecting means are well known in the art.

As shown in fig. 1, the using method of the IaLny composite flat die cutting machine provided by the invention comprises the steps of raw material traction, raw material composite, flat die cutting and material receiving;

firstly, raw material traction, namely placing different raw materials on different material placing mechanisms, and leading the raw materials to enter a raw material compounding step after being dragged by a guide mechanism;

compounding the raw materials, namely compounding the raw materials in the raw material compounding step by a compounding mechanism, and then performing flat plate die cutting;

carrying out flat plate die cutting, wherein the raw materials entering the flat plate die cutting step are subjected to die cutting at a constant speed by a flat plate die cutting mechanism to form a finished product, and entering the material receiving step;

and fourthly, receiving materials, wherein the finished products in the step of receiving materials are rolled up under the action of a material receiving mechanism.

The discharging mechanism comprises a first discharging unit, a second discharging unit and a third discharging unit, the first discharging unit, the second discharging unit and the third discharging unit are respectively provided with a guide mechanism, meanwhile, a guide mechanism is further arranged between the flat die-cutting mechanism and the receiving mechanism, the structure of each guide mechanism is identical, namely four guide mechanisms are arranged, three of the four guide mechanisms are respectively corresponding to the first discharging unit, the second discharging unit and the third discharging unit, the other of the four guide mechanisms corresponds to the flat die-cutting mechanism, and after flat die-cutting, the products after die-cutting can be rolled on the receiving mechanism neatly by guiding through one guide mechanism.

As shown in fig. 2, the flat plate die cutting mechanism includes an installation frame 1 fixed on the front of the die cutting machine, a plurality of evenly distributed guide rods 2 which are telescopic are fixed on the top end of the installation frame 1, each guide rod 2 includes a loop bar fixed with the installation frame 1 and a movable bar inserted on the loop bar, two mounting plates 3 which are symmetrical up and down are arranged above the guide rods 2, the mounting plate 3 which is positioned below is fixed on the top end of the guide rod 2, namely, the guide rods are fixed, the mounting plate 3 which is positioned above is connected on the die cutting machine, meanwhile, one side which is close to each other on the two mounting plates 3 is respectively connected with a lower die cutting 4, an upper die cutting 5, and in addition, a moving assembly 6 which is used for enabling the movable bar on the guide rod 2 to move up and down is also arranged on the installation frame 1.

The specific structure of the moving assembly 6 is as shown in fig. 2 and fig. 3, the moving assembly 6 includes two rotating shafts 61 symmetrically and rotatably connected to the mounting frame 1 and located in the horizontal direction, a bearing 62 is fixedly sleeved on the outer periphery of each rotating shaft 61, a cam 63 is fixedly sleeved on the outer periphery of each bearing 62, in addition, a plurality of impact blocks 64 corresponding to each cam 63 are fixedly connected to the bottom end of the mounting plate 3 located below, meanwhile, a synchronizing assembly 7 for synchronizing the two rotating shafts 61 is arranged on the mounting frame 1, and a driving assembly 8 for driving one of the rotating shafts 61 to rotate is arranged on the mounting frame 1; the specific structure of the synchronizing assembly 7 is as shown in fig. 5, the synchronizing assembly 7 includes a driving gear 71 fixedly sleeved on the outer periphery of one of the rotating shafts 61, and a driven gear 72 engaged with the driving gear 71 is fixedly sleeved on the outer periphery of the other rotating shaft 61; the driving assembly 8 comprises a servo motor 81 installed on the die cutting machine, a coupler 82 fixed on the mounting frame 1 is connected to an output shaft of the servo motor 81, the coupler 82 is connected with a rotating shaft 61 connected with a driving gear 71, and thus, under the driving of the servo motor 81, two rotating shafts 61 can be driven to synchronously rotate under the action of the driving gear 71 and a driven gear 72, so that a cam 63 on each rotating shaft 61 can impact an impact block 64 back and forth, and the telescopic guide rod 2 drives the mounting plate 3 located below and the lower die cutting 4 on the mounting plate to move up and down.

It is worth mentioning that, in order to reduce the friction force between the striking blocks 64 and the cam 63, a steel ball 9 is fixed to a bottom end of each striking block 64, and each steel ball 9 is located at a central position of the corresponding striking block 64.

Further, as shown in fig. 2, the lower die cut 4 and the upper die cut 5 are connected to the corresponding mounting plate 3 in the following manner: the limiting plates located on the back faces of the two mounting plates 3 are connected to one sides close to each other, the limiting plates located above the two mounting plates are equal to the thickness of the upper die cutting 5, the limiting plates located below the two mounting plates are equal to the thickness of the lower die cutting 4, the two sides of each mounting plate 3 are symmetrically connected with two limiting strips 31, a clamping groove is formed between each limiting strip 31 and the corresponding mounting plate 3, and the two sides of the lower die cutting 4 and the two sides of the upper die cutting 5 are respectively matched with the corresponding clamping grooves.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.