阅读说明：本技术 一种防盗网护栏折弯加工工艺 (Bending processing technology for anti-theft net guardrail ) 是由 胡从凤 于 2020-12-29 设计创作，主要内容包括：本发明公开了一种防盗网护栏折弯加工工艺,涉及防盗网护栏折弯技术领域,包括以下步骤,将钢丝通过画线装置进行画线,并通过夹持移动装置对其进行夹持,把其钢丝移动到切割装置处。该防盗网护栏折弯加工工艺,通过对加工的护栏进行喷洒防腐烂的底漆,能够便于对护栏进行长久保存,并防止后期对护栏进行保养,减少不必要的开支,同时,通过对钢丝进行切割,并对钢丝的毛边进行打磨,能够对该钢丝加工得更加完善,防止对顾客在拿起防盗网护栏时对其造成伤害,并一定程度上结构该防盗网护栏对顾客造成伤害,并通过各架轧辊之间的配合,对钢丝进行加工,使其钢丝变成顾客所需求的形状,能够满足顾客的需要,并使得顾客与厂家的长久合作。(The invention discloses a bending processing technology of a safety net guardrail, and relates to the technical field of safety net guardrail bending. This processing technology that bends of burglar mesh guardrail, spray the priming paint of preventing rotting through the guardrail to processing, can be convenient for carry out permanent save to the guardrail, and prevent that the later stage from maintaining the guardrail, reduce the unnecessary spending, and simultaneously, through cutting the steel wire, and polish the deckle edge of steel wire, can process more perfect to this steel wire, prevent to cause the injury to it when picking up the burglar mesh guardrail to client, and to a certain extent this burglar mesh guardrail of structure causes the injury to client, and through the cooperation between each roll, process the steel wire, make its steel wire become the shape that client required, can satisfy client's needs, and make the permanent cooperation of client and producer.)

1. The anti-theft net guardrail bending processing technology is characterized in that: comprises the following steps of (a) carrying out,

s1, drawing the steel wire by the wire drawing device, clamping the steel wire by the clamping and moving device, and moving the steel wire to the cutting device;

s2, cutting the drawn steel wire by a cutting device, then moving the cut steel wire to a burr processing device by a moving device,

s3, grinding and cleaning the cutting opening of the steel wire by using a grinding machine in the burr processing device, and then moving the steel wire to the cold roll forming device by using a moving device;

s4, adjusting the roll gap value of each frame in advance through a control panel according to the specification of the steel wire of the guardrail, so as to reasonably process the steel wire, and enabling each frame of the roller to meet the requirement of deformation, checking the deformation condition of each frame in turn according to a deformation diagram, keeping the upper and lower axes of each horizontal roller parallel, observing whether the central line of the steel wire is superposed with the central line of the working arc of each horizontal roller after the steel wire enters a cold bending forming machine set, if the central line of the steel wire is not superposed, adjusting within a tolerance range to ensure that the central lines are superposed, running the steel wire at a low speed when the steel wire enters the machine set, after the steel wire is formed, aligning and extruding the roll gaps along the circumferential direction, and moving the processed steel wire to a welding device through a moving device after the steel wire enters a guide roller;

s5, according to the specifications of the steel wires, calculating the fit gaps among the steel wires in advance, welding along the fit steel wires through an automatic welding machine in a welding device, judging whether the welding speed is proper according to the color and the state of falling burrs during welding, and then moving the welded anti-theft net-shaped guardrail into a paint spraying device;

s6, clamping the steel wire through a clamping and rotating mechanism in the paint spraying device, spraying paint on the cut steel wire through a paint spraying mechanism in the paint spraying device, turning over the steel wire through the clamping and rotating mechanism, spraying paint on the other side of the steel wire, and moving the steel wire into a leveling device;

s6, and carry out the flattening to the burglar mesh guardrail that has processed through the burnishing machine in the leveling device, can make priming paint evenly distributed on the steel wire, transport the steel wire that the spraying is brushed in the drying device again to dry the steel wire through drying device, then put into the warehouse burglar mesh guardrail.

2. The anti-theft net guardrail bending processing technology according to claim 1, characterized in that: the automatic welding machines in the S5 are provided with 6 groups which are respectively arranged on the front side wall and the rear side wall in the welding device, and the 6 groups of automatic welding machines are mutually matched.

3. The anti-theft net guardrail bending processing technology according to claim 1, characterized in that: the cutting device is internally provided with a cutting machine, the power of the cutting machine is 800W, and the rotating speed of the cutting machine is as follows: 4000-55000 r/min.

4. The anti-theft net guardrail bending processing technology according to claim 1, characterized in that: paint spraying apparatus in S6 comprises centre gripping rotating-structure and the mechanism of spraying paint, and centre gripping rotating-structure can rotate in paint spraying apparatus, round trip movement about centre gripping rotating-structure is in paint spraying apparatus.

5. The anti-theft net guardrail bending processing technology according to claim 4, characterized in that: the quantity of the structure of spraying paint has 10 groups, sets up respectively at the front and back lateral wall of paint spraying apparatus, and the nozzle of the structure of spraying paint aims at the steel wire.

6. The anti-theft net guardrail bending processing technology according to claim 1, characterized in that: the sander in S3 is set to be a reciprocating electric polishing sander, and the power of the sander is: 600W, the rotating speed of the grinding machine is as follows: 2000-3000 r/min.

Technical Field

The invention relates to the technical field of bending of safety net guardrails, in particular to a bending processing technology of the safety net guardrails.

Background

The anti-theft net is a metal net with a protection function, is mostly net-shaped, is arranged in places such as doors, windows and ventilation openings which can be invaded, is the most main security measure of windows of residential buildings, wraps the buildings tightly and compactly, and is mainly reflected to prevent invasion and fall.

Burglar mesh guardrail processing technology of bending in market, the steel wire to different specifications is processed inconveniently, lead to unable processing into required guardrail, and can't spray the priming paint of preventing rotting to the guardrail of processing, lead to unable to preserve for a long time the guardrail, secondly, the inconvenience prevents to cause the injury to it when taking up the burglar mesh guardrail to the customer, and inconvenient make its steel wire become the shape that customer required, lead to can't satisfy customer's needs.

Disclosure of Invention

The invention aims to provide a bending processing technology for a safety net guardrail, which solves the problems that steel wires with different specifications cannot be processed to form a required guardrail due to inconvenience in processing in the background art, rot-proof primer cannot be sprayed on the processed guardrail to cause that the guardrail cannot be stored for a long time, and then the safety net guardrail is inconvenient to prevent damage to a customer when the customer takes up the safety net guardrail and cannot meet the requirement of the customer due to inconvenience in changing the steel wires into the shape required by the customer.

In order to solve the technical problems, the invention provides the following technical scheme:

a bending processing technology for a safety net guardrail comprises the following steps,

s1, drawing the steel wire by the wire drawing device, clamping the steel wire by the clamping and moving device, and moving the steel wire to the cutting device;

s2, cutting the drawn steel wire by a cutting device, then moving the cut steel wire to a burr processing device by a moving device,

s3, grinding and cleaning the cutting opening of the steel wire by using a grinding machine in the burr processing device, and then moving the steel wire to the cold roll forming device by using a moving device;

s4, adjusting the roll gap value of each frame in advance through a control panel according to the specification of the steel wire of the guardrail, so as to reasonably process the steel wire, and enabling each frame of the roller to meet the requirement of deformation, checking the deformation condition of each frame in turn according to a deformation diagram, keeping the upper and lower axes of each horizontal roller parallel, observing whether the central line of the steel wire is superposed with the central line of the working arc of each horizontal roller after the steel wire enters a cold bending forming machine set, if the central line of the steel wire is not superposed, adjusting within a tolerance range to ensure that the central lines are superposed, running the steel wire at a low speed when the steel wire enters the machine set, after the steel wire is formed, aligning and extruding the roll gaps along the circumferential direction, and moving the processed steel wire to a welding device through a moving device after the steel wire enters a guide roller;

s5, according to the specifications of the steel wires, calculating the fit gaps among the steel wires in advance, welding along the fit steel wires through an automatic welding machine in a welding device, judging whether the welding speed is proper according to the color and the state of falling burrs during welding, and then moving the welded anti-theft net-shaped guardrail into a paint spraying device;

s6, clamping the steel wire through a clamping and rotating mechanism in the paint spraying device, spraying paint on the cut steel wire through a paint spraying mechanism in the paint spraying device, turning over the steel wire through the clamping and rotating mechanism, spraying paint on the other side of the steel wire, and moving the steel wire into a leveling device;

s6, and carry out the flattening to the burglar mesh guardrail that has processed through the burnishing machine in the leveling device, can make priming paint evenly distributed on the steel wire, transport the steel wire that the spraying is brushed in the drying device again to dry the steel wire through drying device, then put into the warehouse burglar mesh guardrail.

The invention is further improved in that: the automatic welding machines in the S5 are provided with 6 groups which are respectively arranged on the front side wall and the rear side wall in the welding device, and the 6 groups of automatic welding machines are mutually matched.

The invention is further improved in that: the cutting device is internally provided with a cutting machine, the power of the cutting machine is 800W, and the rotating speed of the cutting machine is as follows: 4000-55000 r/min.

The invention is further improved in that: paint spraying apparatus in S6 comprises centre gripping rotating-structure and the mechanism of spraying paint, and centre gripping rotating-structure can rotate in paint spraying apparatus, round trip movement about centre gripping rotating-structure is in paint spraying apparatus.

The invention is further improved in that: the quantity of the structure of spraying paint has 10 groups, sets up respectively at the front and back lateral wall of paint spraying apparatus, and the nozzle of the structure of spraying paint aims at the steel wire.

The invention is further improved in that: the sander in S3 is set to be a reciprocating electric polishing sander, and the power of the sander is: 600W, the rotating speed of the grinding machine is as follows: 2000-3000 r/min.

Compared with the prior art, the bending processing technology of the anti-theft net guardrail has the following beneficial effects:

the invention can process the steel wires with different specifications to form the required guardrail through reasonable planning, can conveniently store the guardrail for a long time by spraying the anti-rot priming paint on the processed guardrail, can prevent the guardrail from being maintained in the later period, reduces unnecessary expenses, can diversify the types of the guardrail by spraying the priming paint with different colors, is convenient for customers to select the guardrail and can attract more customers to purchase, secondly, can process the steel wires more perfectly by cutting the steel wires and polishing rough edges of the steel wires, can prevent the customers from being hurt when picking up the anti-theft net guardrail, can structure the anti-theft net guardrail to a certain extent, processes the steel wires through the matching among the rollers, and leads the steel wires to be changed into the shape required by the customers, can meet the requirements of customers and enable the customers to cooperate with manufacturers for a long time.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example 1

A bending processing technology for a safety net guardrail comprises the following steps:

s1, drawing the steel wire by the wire drawing device, clamping the steel wire by the clamping and moving device, and moving the steel wire to the cutting device;

s2, cutting the drawn steel wire by a cutting device, then moving the cut steel wire to a burr processing device by a moving device,

s3, grinding and cleaning the cutting opening of the steel wire by using a grinding machine in the burr processing device, and then moving the steel wire to the cold roll forming device by using a moving device;

s4, adjusting the roll gap value of each frame in advance through a control panel according to the specification of the steel wire of the guardrail, so as to reasonably process the steel wire, and enabling each frame of the roller to meet the requirement of deformation, checking the deformation condition of each frame in turn according to a deformation diagram, keeping the upper and lower axes of each horizontal roller parallel, observing whether the central line of the steel wire is superposed with the central line of the working arc of each horizontal roller after the steel wire enters a cold bending forming machine set, if the central line of the steel wire is not superposed, adjusting within a tolerance range to ensure that the central lines are superposed, running the steel wire at a low speed when the steel wire enters the machine set, after the steel wire is formed, aligning and extruding the roll gaps along the circumferential direction, and moving the processed steel wire to a welding device through a moving device after the steel wire enters a guide roller;

s5, according to the specifications of the steel wires, calculating the fit gaps among the steel wires in advance, welding along the fit steel wires through an automatic welding machine in a welding device, judging whether the welding speed is proper according to the color and the state of falling burrs during welding, and then moving the welded anti-theft net-shaped guardrail into a paint spraying device;

s6, clamping the steel wire through a clamping and rotating mechanism in the paint spraying device, spraying paint on the cut steel wire through a paint spraying mechanism in the paint spraying device, turning over the steel wire through the clamping and rotating mechanism, spraying paint on the other side of the steel wire, and moving the steel wire into a leveling device;

s6, and carry out the flattening to the burglar mesh guardrail that has processed through the burnishing machine in the leveling device, can make priming paint evenly distributed on the steel wire, transport the steel wire that the spraying is brushed in the drying device again to dry the steel wire through drying device, then put into the warehouse burglar mesh guardrail.

The invention has the beneficial effects that:

according to the invention, through the reasonable planning of the steps, steel wires with different specifications can be processed to be processed into the required guardrail, and the processed guardrail is sprayed with the anti-rot primer, so that the guardrail can be conveniently stored for a long time, the guardrail can be prevented from being maintained in the later period, unnecessary expenses are reduced, meanwhile, the guardrail can be diversified in types through spraying the primers with different colors, customers can conveniently select the guardrail, and more customers can be attracted to purchase the guardrail.

Example 2

On the basis of above-mentioned embodiment 1, the automatic welding machine in S5 has 6 groups, set up respectively on the lateral wall around in welding set, and mutually support between the automatic welding machine of 6 groups to can be according to the model of steel wire in advance, adjust the equipment that welding set held between the fingers through control panel, and weld the steel wire to automatic welding machine, make things convenient for shaping burglar mesh guardrail, be provided with the cutting machine in the cutting device, the power of cutting machine is 800W, the rotational speed of cutting machine is: the sander in the step S3 is set to be a reciprocating electric polishing sander at 4000- & lt55000 r/min, and the power of the sander is as follows: 600W, the rotating speed of the grinding machine is as follows: 2000-3000r/min, the cutting machine and the grinding machine are adjusted in advance through a control panel, the rotating speeds of the cutting machine and the grinding machine are adjusted so as to process steel wires of different models, the paint spraying device in S6 consists of a clamping rotating structure and a paint spraying mechanism, the clamping and rotating structure can rotate in the paint spraying device, the clamping and rotating structure moves back and forth left and right in the paint spraying device, the clamping and rotating structure is movably arranged at the top end inside the paint spraying device and is adjusted through the control panel, so as to rotate the steel wire, the number of the paint spraying structures is 10, the paint spraying structures are respectively arranged on the front side wall and the rear side wall of the paint spraying device, the nozzles of the paint spraying structures are aligned with the steel wire, the paint spraying structure in the paint spraying device can be adjusted through the control panel, so that primer can be conveniently sprayed on the steel wire;

this embodiment specifically does, through cutting the steel wire, and the deckle edge to the steel wire is polished, can process this steel wire more perfect, prevent to client and cause the injury to it when taking up the burglar mesh guardrail, and to a certain extent structure this burglar mesh guardrail causes the injury to client, and through the cooperation between each roll, process the steel wire, make its steel wire become the shape that client required, can satisfy client's needs, and make client and producer's permanent cooperation, through the demand that proposes according to client, what kind of guardrail steel wire processing, can set for the equipment in the guardrail processing through control panel, so that the requirement according to the client is processed this burglar mesh guardrail.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.