阅读说明：本技术 一种软糖制作工艺 (Making process of soft sweets ) 是由 张兴秀 李亚滁 黄生权 王祝彬 于 2021-01-22 设计创作，主要内容包括：本发明公开了一种软糖制作工艺,包括以下步骤：溶糖熬煮、定量冷却、调配、搅拌、钢模成型、脱模处理。此软糖制作工艺先对糖浆进行初步的冷却并保温处理,使糖浆胶化再适当加入功效成分辅料并搅拌均匀,得到的液体即可浇注到钢膜上并成型软糖,实现了利用钢模成型软糖,使同一条生产线能够分别用于生产软糖和生产硬糖,减少占用厂房的空间,提高经济收益。(The invention discloses a soft sweet making process, which comprises the following steps: boiling in sugar, quantitative cooling, blending, stirring, steel die forming and demoulding. The soft candy making process comprises the steps of firstly carrying out primary cooling and heat preservation treatment on syrup, enabling the syrup to be gelatinized, then properly adding functional component auxiliary materials and uniformly stirring, and pouring obtained liquid onto a steel film to form soft candies.)

1. The making process of the soft sweet is characterized by comprising the following steps of:

s1: decocting the raw materials to form syrup;

s2: cooling the syrup, and adding the syrup with a preset volume into a stirring pot;

s3: adding the gelatin solution or the gelatinized solution, the acid liquor and the functional component auxiliary materials into a stirring pot according to a preset volume;

s4: adjusting the temperature inside the stirring pot, and stirring by using the stirring pot;

s5: pouring the liquid in the stirring pot into a steel mould for forming;

s6: and (4) sequentially carrying out demoulding treatment and cooling and drying treatment to finish the preparation of the soft sweets.

2. The process of making a fondant of claim 1, wherein: the stirring pot adopts the intermediate layer stirring pot, and be equipped with cooling module and heat preservation module in the intermediate layer stirring pot at least S4 during, start earlier the cooling module and make the stirring pot reduce to predetermineeing the temperature to start the heat preservation module.

3. The process of making a fondant of claim 2, wherein: the cooling module is a water circulation cooling mechanism, and the heat preservation module is a steam heat preservation mechanism.

4. The process of making a fondant of claim 2, wherein: the stirring pots are at least three, and the adjacent stirring pots are communicated with each other.

5. The process of making a fondant of claim 4, wherein: and S2, after the syrup is cooled, pouring the syrup to a quantitative distribution unit, wherein each output end of the quantitative distribution unit corresponds to each stirring pot, and distributing different amounts of syrup into each stirring pot according to a preset proportion.

6. The process of making a fondant of claim 1, wherein: at S1, the raw materials include granulated sugar, water and glucose syrup or maltose syrup, or the raw materials include sugar alcohol sweetener and water.

7. The process of making a fondant of claim 6, wherein: the raw materials also comprise one or more of prebiotics, pectin and sodium citrate.

8. The process of making a fondant of claim 1, wherein: when the gelatin solution is adopted in the S3, the gelatin solution is prepared by mixing gelatin and hot water at 70-75 ℃ and stirring for 35-45 minutes at 60-65 ℃.

9. The process of making a fondant of claim 1, wherein: the functional component auxiliary materials comprise one or more of sodium hyaluronate, antarctic krill oil, astaxanthin, gamma-aminobutyric acid, chamomile, casein hydrolysate, theanine, valerian root extract and lutein ester.

10. The process of making a fondant of claim 1, wherein: and S5, filtering the liquid in the stirring pot, pouring, and arranging a distribution plate for buffering above the steel die.

Technical Field

The invention relates to the technical field of candy production processes, in particular to a soft candy making process.

Background

The starch mold is commonly used for molding in the production of soft sweets at present, while the steel mold is commonly used for molding in the production of hard sweets, so that a production line for producing the soft sweets and a production line for producing the hard sweets cannot be shared, and the production line for arranging the hard sweets and the soft sweets in a factory occupies a large space.

Disclosure of Invention

The invention aims to at least solve one of the technical problems in the prior art, and provides a soft candy manufacturing process.

According to an embodiment of the first aspect of the present invention, there is provided a process for making a gummy comprising the steps of:

s1: decocting the raw materials to form syrup;

s2: cooling the syrup, and adding the syrup with a preset volume into a stirring pot;

s3: adding the gelatin solution or the gelatinized solution, the acid liquor and the functional component auxiliary materials into a stirring pot according to a preset volume;

s4: adjusting the temperature inside the stirring pot, and stirring by using the stirring pot;

s5: pouring the liquid in the stirring pot into a steel mould for forming;

s6: and (4) sequentially carrying out demoulding treatment and cooling and drying treatment to finish the preparation of the soft sweets.

Has the advantages that: the soft candy making process comprises the steps of firstly carrying out primary cooling and heat preservation treatment on syrup, mixing the cooled syrup with gelatin to enable the syrup to be gelatinized, then properly adding functional component auxiliary materials and uniformly stirring, pouring obtained liquid onto a steel film and forming soft candies, and realizing the purpose of forming the soft candies by utilizing steel dies, so that the same production line can be respectively used for producing the soft candies and producing hard candies, the occupied space of a factory building is reduced, and the economic benefit is improved.

According to the soft candy making process of the first aspect of the invention, the stirring pot is a sandwich stirring pot, and at least a cooling module and a heat preservation module are arranged in the sandwich stirring pot, at S4, the cooling module is started to lower the temperature in the stirring pot to a preset temperature, and the heat preservation module is started.

According to the making process of the soft sweets, the cooling module is a water circulation cooling mechanism, and the heat preservation module is a steam heat preservation mechanism.

According to the process for making soft sweets in the embodiment of the first aspect of the invention, at least three stirring pots are arranged, and adjacent stirring pots are communicated with each other.

According to the process for making soft sweets of the first aspect of the present invention, in S2, after the syrup is cooled, the syrup is poured into a quantitative distribution unit, each output end of the quantitative distribution unit corresponds to each stirring pot, and different amounts of syrup are distributed into each stirring pot according to a preset ratio.

According to the process for manufacturing soft candy of the embodiment of the first aspect of the present invention, at S1, the raw materials include granulated sugar, water, and glucose syrup or maltose syrup, or the raw materials include sugar alcohol-based sweetener and water.

According to the process for making the soft candy in the embodiment of the first aspect of the invention, the raw materials further comprise one or more of prebiotics, pectin and sodium citrate.

According to the preparation process of the soft candy in the embodiment of the first aspect of the invention, when the gelatin solution is adopted in S3, the gelatin solution is prepared by mixing gelatin and hot water at 70-75 ℃ and stirring for 35-45 minutes at 60-65 ℃.

According to the soft candy making process disclosed by the embodiment of the first aspect of the invention, the functional ingredient auxiliary materials comprise one or more of sodium hyaluronate, antarctic krill oil, astaxanthin, gamma-aminobutyric acid, chamomile, casein hydrolysate, theanine, valerian root extract and lutein ester.

In the fondant making process according to an embodiment of the first aspect of the invention, the liquid in the mixing pot is filtered and poured at S5, and a distribution plate for buffering is provided above the steel mold.

Drawings

In order to more clearly illustrate the technical solution in the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly described below. It is clear that the described figures are only some embodiments of the invention, not all embodiments, and that a person skilled in the art can also derive other designs and figures from them without inventive effort.

FIG. 1 is a flow chart of an embodiment of the present invention.

Detailed Description

Reference will now be made in detail to the present preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to like elements throughout.

In the description of the present invention, it should be understood that the orientation or positional relationship referred to in the description of the orientation, such as the upper, lower, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.

In the description of the present invention, the meaning of a plurality of means is one or more, the meaning of a plurality of means is two or more, and larger, smaller, larger, etc. are understood as excluding the number, and larger, smaller, inner, etc. are understood as including the number. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.

In the description of the present invention, unless otherwise explicitly limited, terms such as arrangement, installation, connection and the like should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present invention in combination with the specific contents of the technical solutions.

Referring to fig. 1, a process for manufacturing soft candy comprises the following steps:

s1 sugar-dissolving and boiling 10: decocting the raw materials to form syrup;

s2 quantitative cooling 20: cooling the syrup, and adding the syrup with a preset volume into a stirring pot;

s3 blending 30: adding the gelatin solution or the gelatinized solution, the acid liquor and the functional component auxiliary materials into a stirring pot according to a preset volume;

s4 stirring 40: adjusting the temperature inside the stirring pot, and stirring by using the stirring pot;

s5 steel film forming 50: pouring the liquid in the stirring pot into a steel mould for forming;

s6 mold release treatment 60: and (4) sequentially carrying out demoulding treatment and cooling and drying treatment to finish the preparation of the soft sweets.

Specifically, in S1, a sugar dissolving tank is used in combination with a heating device to dissolve and boil sugar. The pouring of the liquid in the stirring pan into the steel mold in S5 can be accomplished by a casting machine, and then the steel mold is cooled by a cooling tunnel, the temperature of which is reduced to below 10 ℃ to accelerate the fondant molding and facilitate the demolding.

Preferably, the stirring pot adopts a sandwich stirring pot, the sandwich stirring pot is at least provided with a cooling module and a heat preservation module, and in S4, the cooling module is started to reduce the temperature in the stirring pot to a preset temperature, and the heat preservation module is started. Syrup is processed through the self-contained functional modules in the stirring pot, so that the production efficiency is improved. The interlayer stirring pan can ensure the uniform cooling and heat preservation of the syrup and realize the stirring of the auxiliary materials such as the functional components in the soft and hard candies. Preferably, the cooling module is a water circulation cooling mechanism, the heat preservation module is a steam heat preservation mechanism, the operation cost is lower, and the quality of the prepared soft sweets is higher.

Preferably, the agitator kettle sets up threely at least, and adjacent agitator kettle communicates each other, and adjacent agitator kettle can improve production efficiency when producing, communicates each other and can play the function of buffering, guarantees that the time that the auxiliary material stirring was mixed is sufficient, can get into the next link of production smoothly after the buffering.

Preferably, in S2, the syrup is cooled and then can be manufactured by a quantitative distribution unit, the syrup is poured into the quantitative distribution unit, each output end of the quantitative distribution unit corresponds to each stirring pot, and different amounts of syrup are distributed into each stirring pot according to a preset ratio. The quantitative distribution unit is arranged close to each stirring pot, and the quantitative distribution unit can ensure that the ratio of the raw materials in each stirring pot is controllable. Specifically, the extract can be added to the hard candy produced by the quantitative distribution machine set at a proper temperature, so that the characteristics of the extract can be kept; the soft sweets produced by the quantitative distribution unit can be controlled to be added with functional components at a lower temperature, and the functional requirements of the soft sweets are met.

Preferably, at S1, the raw materials include granulated sugar, water and glucose syrup or maltose syrup, or the raw materials include sugar alcohol type sweetener and water. That is, in the first embodiment, the syrup is prepared by using granulated sugar, glucose syrup or maltose syrup and water. In the second embodiment, the syrup can also be prepared by using sugar alcohol sweetener and water, and the sugar alcohol sweetener can be maltitol solution, isomalt, xylitol, etc. Furthermore, one or more of prebiotics, pectin and sodium citrate can be added into the prepared syrup to enrich the efficacy and taste of the syrup. Wherein pectin can be replaced by agar or carrageenan, and modified starch and sorbitol can be added into the raw materials. The prebiotic materials include inulin, galacto-oligosaccharide, polydextrose, fructo-oligosaccharide, etc.

Preferably, when the gelatin solution is adopted as S3, the gelatin solution is prepared by mixing gelatin and hot water at 70-75 ℃ and stirring for 35-45 minutes at 60-65 ℃. At the moment, the gelatin solution can be added independently, or can be compounded with pectin, agar and the like in the formula after being dissolved independently. When the gelling liquid is adopted in S3, pectin, carrageenan, agar and the like are adopted and matched with powdery materials for dispersing and dissolving to form the gel.

Preferably, at S5, the liquid in the mixing pan is filtered and poured to avoid residue from affecting the fondant. And a distribution plate for buffering is arranged above the steel die, and the liquid enters the steel film after flowing through the distribution plate. The liquid flows through the distribution plate and then stably enters the steel film, and the distribution plate can play a role in buffering, so that the pouring is more stable.

Preferably, the functional component auxiliary materials at least comprise FAC, and also comprise functional health-care elements such as vitamins and the like, and specifically can be one or more of sodium hyaluronate, antarctic krill oil, astaxanthin, gamma-aminobutyric acid, chamomile, casein hydrolysate, tea theanine, valerian root extract and lutein ester.

Specifically, the formulation of the soft candy comprises, but is not limited to, the three examples:

the first embodiment is as follows: 50-70% of maltitol solution, 0-30% of isomaltitol, 0-30% of inulin, 0-20% of galacto-oligosaccharide, 6-8% of gelatin, 0-1% of pectin, 0-1% of agar, 0-0.5% of sodium citrate, 0.2-0.8% of citric acid, 0-0.5% of malic acid, 0.3-3% of gamma-aminobutyric acid, 2-6% of casein hydrolysate, 0-3% of spina date seed powder, 0-3% of chamomile extract, 0-3% of valerian root extract, 0-3% of theanine, 0-3% of fruit juice and 0-2% of food essence.

Example II, maltitol solution 50-70%, isomaltitol 0-30%, inulin 0-30%, galacto-oligosaccharide 0-20%, gelatin 6-8%, pectin 0-1%, agar 0-1%, sodium citrate 0-0.5%, citric acid 0.2-0.8%, malic acid 0-0.5%, enzyme powder 3-7%, prebiotics 0-5%, fruit juice 0-3%, and food essence 0-2%.

Example III, 40-70% of malt syrup/glucose syrup, 20-40% of white granulated sugar, 0-5% of pectin, 0.5-3% of carrageenan, 0-1% of sodium citrate, 0-1% of potassium chloride, 0-1% of sodium hexametaphosphate, 0.2-0.8% of citric acid, 0-0.5% of malic acid, 0-3% of fruit juice, 0-2% of food essence, 1-5% of antarctic krill oil and 0-5% of astaxanthin.

The soft candy making process comprises the steps of firstly carrying out primary cooling and heat preservation treatment on syrup, mixing the cooled syrup with gelatin to enable the syrup to be gelatinized, then properly adding functional component auxiliary materials and uniformly stirring, pouring obtained liquid onto a steel film and forming soft candies, and realizing the purpose of forming the soft candies by utilizing steel dies, so that the same production line can be respectively used for producing the soft candies and producing hard candies, the occupied space of a factory building is reduced, and the economic benefit is improved.

The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the gist of the present invention.