阅读说明：本技术 测量传感器 (Measuring sensor ) 是由 沃尔夫冈·恩斯 斯特凡·克莱尔 斯特凡·冯·多斯基 于 2019-09-20 设计创作，主要内容包括：本发明涉及一种测量传感器(1),具有壳体(2),其中布置有加速度传感器(14)并且保持有在其上布置有传感器电子设备的电路板(15)。安装元件(3)用于将测量传感器(1)固定在检查对象(4)处,其中,加速度传感器(14)与安装元件(3)以机械的方式硬耦连,并且经由柔性的线路连接(17)与传感器电子设备(22)连接。为了在检测振荡、振动或结构噪声方面优化加速度传感器(14)在待监测的检查对象(4)处的耦连,加速度传感器(14)在与壳体(2)没有机械接触的情况下直接与安装元件(3)连接,并且壳体(2)弹性地保持在安装元件(3)处并且由安装元件承载。(The invention relates to a measuring sensor (1) having a housing (2), in which an acceleration sensor (14) is arranged and on which a circuit board (15) with sensor electronics is held. The mounting element (3) serves for fastening the measuring sensor (1) to the examination object (4), wherein the acceleration sensor (14) is mechanically rigidly coupled to the mounting element (3) and is connected to the sensor electronics (22) via a flexible line connection (17). In order to optimize the coupling of the acceleration sensor (14) to the examination object (4) to be monitored with respect to the detection of oscillations, vibrations or structural noise, the acceleration sensor (14) is directly connected to the mounting element (3) without mechanical contact with the housing (2), and the housing (2) is held elastically on the mounting element (3) and is supported by the mounting element.)

1. A measuring sensor (1) having a housing (2) in which an acceleration sensor (14) is arranged and on which a circuit board (15) is held, on which a sensor electronics (22) is arranged, and having a mounting element (3) for fixing the measuring sensor (1) at an examination object (4), wherein the acceleration sensor (14) is mechanically hard-coupled directly with the mounting element (3) to the housing without mechanical contact with the housing (2) and is connected via a flexible line connection (17) to the sensor electronics (22), and wherein the housing (2) is held elastically at the mounting element (3) and is carried by the mounting element, characterized in that the mounting element (3) is designed in the form of a carrier (5), the support extends through the housing (2) and is suspended at the housing (2).

2. The measuring sensor (1) according to claim 1, characterized in that the housing (2) is material-damped at the mounting element (3) in the region of its support.

3. Measuring sensor (1) according to claim 1 or 2, characterized in that the carrier (5) is constructed in two parts as a hollow carrier (8) with an internal guide element (9), wherein the acceleration sensor (14) is connected to the hollow carrier (9), which also carries the housing (2), and wherein the internal guide element (9) is designed for fixing at the examination object (4).

4. Measuring sensor (1) according to claim 3, characterized in that the inner guide element (9) has a bolt for clamping the hollow support (8) relative to the examination object (4).

5. Measuring sensor (1) according to claim 3, characterized in that the inner guide element (9) has a bolt for clamping the hollow support (8) relative to a magnet (25) which can be glued to the examination object (4).

6. Measuring sensor (1) according to one of the preceding claims, characterized in that the carrier (5) or the hollow carrier (8) comprises a recess (13) in a bottom region (12) on the side facing away from the examination object (4), in which recess the acceleration sensor (14) is arranged.

7. Measuring sensor (1) according to one of the preceding claims, characterized in that the housing (2) has at least one opening (18) which is closed by a membrane (21), and in that at least one further sensor (19) for detecting an environmental variable is arranged in the housing (2) behind the opening (18).

8. The measurement sensor (1) according to claim 7, characterized in that the membrane (21) is designed between a wall (7) of the housing (2) comprising the opening (18) and the circuit board (15) which is parallel to the wall and comprises the same opening (20).

Technical Field

The invention discloses a measuring sensor, comprising: a housing in which an acceleration sensor is arranged and which holds a circuit board on which sensor electronics are arranged; and it has a mounting element for fixing the measuring sensor at the examination object, wherein the acceleration sensor is mechanically hard-coupled directly to the mounting element without mechanical contact with the housing and is connected to the sensor electronics via a flexible line connection, and wherein the housing is held elastically at the mounting element and is carried by the mounting element.

Background

Such a measuring sensor is known from US 2016/0041068 a 1.

Measuring sensors are known from US 2015/241463 a1 for monitoring oscillations or vibrations of a machine (for example a pump, a compressor or a generator) in the context of condition monitoring. The known measuring sensor has a housing which is formed from an upper shell and a lower shell. The bottom of the lower shell made of metal comprises threaded holes for receiving mounting elements in the form of bolts, with which the measuring sensor can be fixed at the object to be monitored (examination object). Two support arms with guide grooves are provided on opposite sides of the threaded bore in the bottom region in the interior of the lower housing, into which an acceleration sensor (here a MEMS sensor on a small first circuit board) can be inserted. The acceleration sensor is connected to the sensor electronics on the second printed circuit board via a flexible line connection. The second circuit board can be arranged between the upper and lower housing and, in this case, on a circumferential shoulder of the lower housing. The two circuit boards and the flexible line connection can be designed in the form of a single flexible circuit board. The measuring sensor can also be held at a suitable examination object by means of magnetic force, whereby a magnet can also be mounted in the lower shell at its bottom. The lower shell can be wholly or partly cast with synthetic resin in order to fix the acceleration sensor and possibly the magnet. The known measuring sensor is battery-driven and comprises a radio unit with an antenna.

In the measuring sensor known from the initially mentioned US 2016/0041068 a1, the acceleration sensor is mounted directly in a receiving opening of the mounting element. The mounting element is surrounded by a lower hollow-cylindrical housing part, and an elastomer part is arranged between the mounting element and an upper housing part which accommodates a circuit board with sensor electronics, which elastomer part decouples the two housing parts with respect to oscillation. In the elastomer part, recesses are formed which serve as plug receptacles for the circuit board and the ends of the battery.

Disclosure of Invention

The aim of the invention is to optimize the coupling of an acceleration sensor to an examination object to be monitored in terms of detecting oscillations, vibrations or structural noise.

According to the invention, this object is achieved in that in a measuring sensor of the type mentioned at the outset, the mounting element is designed in the form of a mount, which extends through the housing and is suspended at the housing.

The main advantage of the measuring sensor according to the invention is that during measuring operation, the acceleration sensor is only mechanically hard-coupled to the test object via the mounting element, while the complete housing of the measuring sensor and the circuit board with the sensor electronics contained therein are only soft-coupled to the mounting element or the test object due to the hanging on the mounting element designed as a carrier. The degree of vibration is minimized and is determined primarily by the weight of the rigid mounting element, taking into account the negligible mass of the acceleration sensor.

The housing can be connected to the mounting element via a suitable decoupling element. In an advantageous embodiment of the measuring sensor according to the invention, the decoupling of the oscillation, vibration or structure-borne noise is achieved in that the housing, more precisely the wall of the housing, has a material thinning or material damping in the vicinity of the fastening thereof to the mounting element.

In order to facilitate the mounting of the measurement sensor on the test object, the carrier can advantageously be designed in two parts as a hollow carrier with an internal guide element, wherein the acceleration sensor is connected to the hollow carrier, which also carries the housing, and wherein the internal guide element is designed for fastening on the test object. For example, it is therefore possible to initially fix the inner guide element only at the examination subject and then to push the hollow support with the housing held at the hollow support onto the guide element. Different types of guiding elements can be used depending on the object of examination and the situation of the part. In the simplest case, a long screw is screwed into a corresponding threaded hole in the test object and clamps the hollow support in this case relative to the test object. If a fastening joint (for example a screw joint) is already present at the examination object, the guide element can be designed accordingly for fastening at this fastening joint. The hollow support and the housing held on the hollow support can be rotated relative to a guide element which is fixedly mounted on the examination object, so that the measuring sensor can be oriented differently. However, it is particularly advantageous if the measurement sensor comprises a radio module (for example WLAN, bluetooth and/or near field communication or NFC) with an antenna for wireless transmission of the measurement results to an external device. It is also possible to fix the support to the examination object by means of magnetic forces. The hollow support can thus be clamped by means of a screw to a magnet which can be glued to the examination object.

In order to achieve a tight and good coupling of the acceleration sensor to the examination object in terms of oscillation, vibration or structural noise technology, the carrier or hollow carrier can comprise a recess in the bottom region on the side facing away from the examination object, which represents the material thinning and in which the acceleration sensor is arranged. The recess with the acceleration sensor included therein can be cast with a synthetic material, resin or the like without thereby significantly increasing the degree of vibration of the measuring sensor.

The measuring sensor can comprise further sensors in the housing, for example for measuring ambient temperature, ambient noise, humidity, gas or gas pressure. In contrast, a temperature sensor for measuring the temperature of the examination object is directly connected to the mounting element together with the acceleration sensor.

For measuring an environmental parameter (such as the described ambient noise, humidity, gas or gas pressure), the housing can advantageously have at least one opening which is closed by a possibly specially permeable (for example gas-permeable) membrane, wherein at least one of the so-called further sensors is arranged in the housing behind the opening. In this case, the film can be designed in a simple manner between the wall of the housing comprising the opening and the circuit board, wherein the circuit board is parallel to the wall of the housing and comprises the same opening.

Drawings

To further illustrate the invention, reference is made to the accompanying drawings which show, in a simplified schematic view, an embodiment of a measurement sensor according to the invention. Showing:

figure 1 is a longitudinal section of an embodiment of a measuring sensor according to the invention,

figure 2 is the measuring transducer of figure 1 without the housing surrounding the measuring transducer,

figure 3 is a cross-sectional view of a detail of the measurement sensor of figure 2,

figure 4 is a detail of the measuring sensor of figure 1 in the region of an opening in the housing,

fig. 5 is a top view of the circuit board of the measuring sensor in three different orientations of the measuring sensor.

Detailed Description

Fig. 1 shows an exemplary longitudinal section through a measuring sensor 1 according to the invention having a housing 2, which is mounted on an examination object 4, for example a process pipe, via a mounting element 3. Preferably, the housing 2 is made of a synthetic material, such as polyvinylidene fluoride, characterized by good thermal and chemical resistance and is transparent to microwaves in the frequency band used by, for example, Bluetooth Low Energy (BLE).

The mounting element 3 is designed in the form of a support 5, which extends through the housing 2 and at which the housing 2 is suspended by means of a decoupling element 6. Here, the case 2 is not in contact with the inspection body 4. The decoupling element 6 is formed by a material thinning, for example a circumferential groove, of the wall 7 of the housing 2 in the vicinity of its fixation at the bearing 5. The housing 2 is decoupled from the mounting element 3 and the test body 4 with respect to oscillation, vibration and structural noise by means of the soft suspension.

Fig. 2 shows the measuring sensor 1 without the housing 2 enclosing the measuring sensor.

Fig. 3 shows a sectional view of a detail of the measuring sensor 1 in the region of the mounting element 3.

The support 5 is of two-part design and is formed by an outer hollow support 8, for example an aluminum bush, which is pushed onto an inner guide element 9. The two parts are cylindrical and have a common axis so as to be rotatable relative to each other. The housing 2 is suspended on a hollow support 8 and the guide element 9 is mounted on the test body 4. The guide element 9 is itself designed as a long bolt which is screwed into a corresponding threaded hole 10 in the examination object 4 and in this case clamps the hollow support 8 against the examination object 4 via a bolt head 11 of the guide element. The hollow support 8 stands on the test body 4 or is pressed against the test body by means of support legs 12.

As shown in fig. 3, the hollow support 8 can optionally be screwed firmly to the magnet 25 by means of a screw 9, with which the complete measuring transducer 1 can be glued to the examination body 4.

The mounting foot 12 comprises, on the side facing away from the test body 4, a recess 13, for example in the form of a pocket, in which the acceleration sensor 4 is preferably arranged together with a temperature sensor, not shown here, and is fixed by means of an adhesive or potting compound. The housing 2 is held in the region below it in the vicinity of the test object 4 on the mounting feet 12 via the decoupling elements 6 located there, so that the recess 13 with the acceleration sensor 14 and the possible temperature sensor arranged therein is located within the housing 2. In its upper region, the housing 2 holds a circuit board 15 with sensor electronics arranged thereon. The circuit board 15 comprises holes 6 through which the mounting elements 3 pass without making contact with the circuit board 15. The acceleration sensor 14 and possibly the temperature sensor are connected to the circuit board 15 or the sensor electronics thereon via a flexible line connection 17.

Further sensors for measuring, for example, the ambient temperature, ambient noise, humidity, gas pressure can be arranged in the housing 2.

Fig. 4 shows an exemplary detail of the measuring sensor 1 in the region of an opening 18 in the wall 7 of the housing 2, behind which such a further sensor 19 is arranged. A further sensor 19 is held on the underside of the circuit board 15, which in its turn comprises a further opening 20 aligned with the opening 18 in the housing 2. Between the printed circuit board 15 and the housing wall 7, a membrane 21 is present, which seals the interior of the housing 2 against water to the outside, but which is permeable to water vapor or gas for measuring humidity or gas.

As described above, the housing 2 can be rotated via the hollow bearing 8 relative to the guide element 9, which is fixedly mounted on the examination body 4, so that it can be appropriately oriented during installation.

Fig. 5 illustrates a top view of the circuit board 15 in three different positions. Visible is a circuit board 15 with a hole 16, sensor electronics 22, a radio module 23 and a radio antenna 24, which are shown in different orientations at three different positions.