阅读说明：本技术 一种新型齿轮传动结构 (Novel gear transmission structure ) 是由 宋治冶 于 2021-01-15 设计创作，主要内容包括：本发明公开了一种新型齿轮传动结构,属于机械技术领域,包括支架、一轴、主动齿轮、二轴、常动齿轮、低速重载齿轮、碟簧、滑动组件、从动齿轮和高速轻载齿轮,支架上安装有一轴和二轴,一轴上安装主动齿轮与二轴上的常动齿轮和从动齿轮啮合,当扭矩突然加大时常动齿轮上的螺纹台将滑动组件拉出与从动齿轮配合位,滑动组件压动碟簧将低速重载齿轮和常动齿轮结合为一体。本发明的有益效果是当载荷增大时自动从高速轻载模式跳转到低速重载模式从而保护整个齿轮传动结构并保证动力连贯输出。(The invention discloses a novel gear transmission structure, which belongs to the technical field of machinery and comprises a support, a first shaft, a driving gear, a second shaft, a constant motion gear, a low-speed heavy-load gear, a disc spring, a sliding assembly, a driven gear and a high-speed light-load gear, wherein the first shaft and the second shaft are installed on the support, the driving gear is installed on the first shaft and is meshed with the constant motion gear and the driven gear on the second shaft, when the torque is suddenly increased, a thread table on the constant motion gear pulls out the sliding assembly to be matched with the driven gear, and the sliding assembly presses the disc spring to combine the low-speed heavy-load gear and the constant motion gear into a whole. The invention has the advantages that when the load is increased, the mode is automatically jumped from the high-speed light-load mode to the low-speed heavy-load mode, thereby protecting the whole gear transmission structure and ensuring the continuous output of power.)

1. A novel gear drive structure is characterized in that: the device comprises a support (1), a driving gear (2), a first shaft (3), a constant motion gear (4), a low-speed heavy-load gear (5), a disc spring (6), a sliding assembly (7), a driven gear (8), a high-speed light-load gear (9), a second shaft (10) and a spring (11), wherein the support (1) is a U-shaped plate, a first shaft mounting hole and a second shaft mounting hole are respectively formed in two side plates of the support (1), and a positioning frame a (101), a positioning frame b (102) and a positioning frame c (103) which are U-shaped in cross section are sequentially arranged on one side edge of the support (1) from left to right; a shaft (3) is arranged at a shaft mounting hole of the bracket (1) and fixed by adopting jackscrews, a driving gear (2) is an assembly of which two sides of a hollow sleeve are provided with the same gears, and the driving gear (2) is sleeved on the shaft (3) and fixed by adopting jackscrews; the secondary shaft (10) is arranged at a secondary shaft mounting hole on the bracket (1) and fixed by adopting a jackscrew, and a constant-speed gear (4), a low-speed heavy-load gear (5), a disc spring (6), a sliding component (7), a driven gear (8) and a high-speed light-load gear (9) are sleeved on the surface of the secondary shaft (10) from left to right; the constant-motion gear (4) is meshed with a left gear on the driving gear (2), the constant-motion gear (4) is limited on the biaxial (10) by a positioning frame a (101), a friction boss (401) is arranged at the right end of the constant-motion gear (4), a thread boss (402) is arranged on the right side of the friction boss (401), and the diameter of the thread boss (402) is smaller than that of the friction boss (401); the low-speed heavy-duty gear (5) is sleeved at the outer diameter of the thread boss (402) of the constant motion gear (4), and the disc spring (6) is positioned on the right side of the low-speed heavy-duty gear (5) and is sleeved at the outer diameter of the thread boss (402) of the constant motion gear (4); the sliding assembly (7) comprises a body (701), a top column (702), a spring (11) and a fixing sleeve (703), wherein the body (701) is a hollow cylinder, an internal thread boss is arranged at the left end of the body (701), a plurality of stepped through holes perpendicular to the axis of the body (701) are formed in the middle of the body (701), an internal spline is arranged at the right end of the body (701), a ball head is arranged at one end of the top column (702) which is the stepped cylinder, the spring (11) is installed again after the top column (702) is installed in the stepped through hole in the middle of the body (701), finally the fixing sleeve (703) of the cylinder is installed in the middle of the body (701), the fixing sleeve (703) is positioned in the middle of the body (701) through a jackscrew, and the fixing sleeve (703); the driven gear (8) is meshed with a right gear of the driving gear (2), the driven gear (8) is sleeved on the outer surface of the body (701) and limited by a positioning frame b (102), and a plurality of spherical pits matched with the support pillar (702) are arranged inside the driven gear (8); one end of the light-load high-speed gear (9) is provided with an external spline table matched with the body (701), and the light-load high-speed gear (9) is limited on the two shafts (10) through a positioning frame c (103); the left end internal thread boss of the body (701) is matched with the thread boss (402).

2. The novel gear transmission structure according to claim 1, wherein: the friction boss (401) on the constant motion gear (4) and the matching surface of the low-speed heavy-load gear (5) are respectively coated with friction materials.

Technical Field

The invention relates to a novel gear transmission structure, in particular to a gear transmission overload protection structure, and belongs to the technical field of machinery.

Background

The gear transmission is a power transmission structure widely applied, but sudden load sudden change conditions are often encountered in practical use, the conditions directly influence the stability of the gear transmission structure, sometimes the gear transmission structure is directly scrapped, and the invention designs a novel gear transmission structure aiming at the problem of sudden accidental load sudden change which is difficult to predict by people, so that the gear can be well protected when the gear transmission is overloaded.

Disclosure of Invention

The invention provides a novel gear transmission structure, which can realize that when load suddenly increases in a light-load high-speed mode in daily gear transmission use, the integral gear transmission structure is protected, and meanwhile, the integral gear transmission structure automatically jumps to a low-speed heavy-load mode to transmit power to realize coherent power output.

The technical scheme adopted by the invention for solving the technical problems is as follows: a gear overload protection structure comprises a support, a first shaft, a driving gear, a second shaft, a constant motion gear, a low-speed heavy-load gear, a disc spring, a sliding assembly, a driven gear and a high-speed light-load gear.

The support is a U-shaped plate, a first shaft mounting hole and a second shaft mounting hole are respectively formed in two side plates of the support, and a positioning frame a, a positioning frame b and a positioning frame c with U-shaped sections are sequentially arranged on one side edge of the support from left to right.

The first shaft is arranged at a mounting hole of the first shaft of the support and fixed by adopting a jackscrew, the driving gear is a combined piece of which two sides of the hollow sleeve are provided with the same gear, and the driving gear is sleeved on the first shaft and fixed by adopting the jackscrew.

The secondary shaft is arranged at a mounting hole of the secondary shaft of the bracket and fixed by adopting a jackscrew, and a constant-speed gear, a low-speed heavy-load gear, a disc spring, a sliding assembly and a high-speed light-load gear are sleeved on the surface of the secondary shaft from left to right.

The constant-motion gear is meshed with one side of the driving gear, the constant-motion gear is limited on two shafts by a positioning frame a, a friction boss is arranged at the right end of the constant-motion gear, a thread boss is arranged on the right side of the friction boss, and the diameter of the thread boss is smaller than that of the friction boss.

The low-speed heavy-duty gear suit is in constant-speed gear screw boss external diameter department, and the dish spring is located low-speed heavy-duty gear right side suit simultaneously and is in constant-speed gear screw boss external diameter department.

The sliding assembly comprises a body, a top column, a spring and a fixing sleeve, the body is a hollow cylinder, an internal thread boss is arranged at the left end, a plurality of stepped through holes perpendicular to the axis of the body are formed in the middle of the body, an internal spline is arranged at the right end of the body, a ball head is arranged at one end of the stepped cylinder, the spring is installed in the stepped through holes in the middle of the body after the top column is installed in the stepped through holes in the middle of the body, the middle of the body is installed in the fixing sleeve of the cylinder at last, the fixing sleeve is positioned in the middle of the body through a jack.

Driven gear and driving gear right side gear engagement, driven gear suit adopt locating rack b spacing at the body surface, and driven gear is inside to be equipped with a plurality of and the knob lock complex ball nest.

One end of the light-load high-speed gear is provided with an external spline table matched with the body, and the light-load high-speed gear is limited on the two shafts through a positioning frame c.

The body left end internal thread boss and screw thread boss cooperation.

And friction materials are respectively coated on the matching surfaces of the friction boss on the constant motion gear and the low-speed heavy-load gear.

The invention has the beneficial effects that: when the load is increased, the gear automatically jumps from the high-speed light-load mode to the low-speed heavy-load mode, so that the whole gear transmission structure is protected, and the continuous power output is ensured.

Drawings

Fig. 1 is an overall structural view of the present invention.

FIG. 2 is a partial block diagram of the present invention.

Fig. 3 is a view showing the structure of the slide module.

Figure 4 is a cross-sectional view of the body of the slide assembly.

Fig. 5 is a view showing a structure of a high-speed light-load gear.

Fig. 6 is a view showing a driven gear structure.

Fig. 7 is a structural view of a constant motion gear.

Reference numbers in the figures:

1. the device comprises a support 101, positioning frames a and 102, positioning frames b and 103, positioning frames c and 2, a driving gear 3, a shaft 4, a constant motion gear 401, a friction boss 402, a thread boss 5, a low-speed heavy-load gear 6, a disc spring 7, a sliding assembly 701, a body 702, a top column 703, a fixing sleeve 8, a driven gear 9, a high-speed light-load gear 10, a secondary shaft 11 and a spring.

Detailed Description

Referring to fig. 1-7, a novel gear transmission structure includes a bracket 1, a driving gear 2, a shaft 3, a constant motion gear 4, a low-speed heavy-duty gear 5, a disc spring 6, a sliding assembly 7, a driven gear 8, a high-speed light-duty gear 9, a shaft 10, and a spring 11.

The support 1 is a U-shaped plate, a first shaft mounting hole and a second shaft mounting hole are respectively formed in two side plates of the support 1, and a positioning frame a101, a positioning frame b102 and a positioning frame c103 which are U-shaped in cross section are sequentially arranged on one side edge of the support 1 from left to right.

The shaft 3 is arranged at a shaft mounting hole of the support 1 and fixed by adopting a jackscrew, the driving gear 2 is a combined piece with the same gears arranged at two sides of the hollow sleeve, and the driving gear 2 is sleeved on the shaft 3 and fixed by adopting the jackscrew.

The two shafts 10 are fixed at two shaft mounting holes on the bracket 1 by adopting jackscrews, and the surfaces of the two shafts 10 are sleeved with a constant-speed gear 4, a low-speed heavy-load gear 5, a disc spring 6, a sliding component 7, a driven gear 8 and a high-speed light-load gear 9 from left to right.

The constant-motion gear 4 is meshed with a left gear on the driving gear 2, the constant-motion gear 4 is limited on the two shafts 10 by the aid of a positioning frame a101, a friction boss 401 is arranged at the right end of the constant-motion gear 4, a thread boss 402 is arranged on the right side of the friction boss 401, and the diameter of the thread boss 402 is smaller than that of the friction boss 401.

The low-speed heavy-duty gear 5 is sleeved on the outer diameter of the thread boss 402 of the constant-speed gear 4, and the disc spring 6 is positioned on the right side of the low-speed heavy-duty gear 5 and sleeved on the outer diameter of the thread boss 402 of the constant-speed gear 4.

The sliding assembly 7 comprises a body 701, a top column 702, a spring 11 and a fixing sleeve 703, wherein the body 701 is a hollow cylinder, an internal thread boss is arranged at the left end, a plurality of stepped through holes perpendicular to the axis of the body 701 are formed in the middle of the body 701, an internal spline is arranged at the right end of the body 701, a ball head is arranged at one end of the stepped cylinder 702, the spring 11 is arranged in the stepped through holes in the middle of the body 701 again after the top column 702 is installed in the stepped through holes in the middle of the body 701, the middle of the body 701 is arranged in the fixing sleeve 703 of the cylinder, the fixing sleeve 703 is positioned in the middle of the body 701 through a jackscrew.

Driven gear 8 and the gear engagement in driving gear 2 right side, driven gear 8 suit adopts locating rack b102 spacing at body 701 outer surface, and driven gear 8 is inside to be equipped with a plurality of and the knob 702 complex ball nest.

One end of the light-load high-speed gear 9 is provided with an external spline table matched with the body 701, and the light-load high-speed gear 9 is limited on the two shafts 10 through a positioning frame c 103.

The left end internal thread boss of the body 701 is matched with the thread boss 402.

The friction boss 401 on the constant motion gear 4 and the matching surface of the low-speed heavy-duty gear 5 are respectively coated with friction materials.

The use method comprises the following steps:

when a plurality of top posts 703 of the sliding assembly 7 and a plurality of ball sockets of the driven gear 8 are overlapped, the sliding assembly 7 and the driven gear 8 are combined into a whole under the action of the spring 11, power is transmitted to the driven gear 8 through the driving gear 2 and then transmitted to the sliding assembly 7, the body 701 on the sliding assembly 7 transmits the power to the high-speed light-load gear 9 through a spline fit mode, when the load is increased, the elastic force of the spring 11 can not continuously meet the requirement of combining the sliding assembly 7 and the driven gear 8 into a whole, at the moment, the driven gear 8 continues to rotate under the driving of the driving gear 2, the sliding assembly 7 stops rotating, at the moment, the constant gear 4 meshed with the driving gear 2 still rotates, the thread boss 402 on the constant gear 4 pulls the body 701 out of the matching position of the top posts 703 and the driven gear 8 through thread rotation, and simultaneously, the pressing disc spring combines the low-speed heavy-load gear 5 and the friction boss 401 on the, at this moment, the body 701 is separated from the spline matching position of the high-speed light-load gear 9, power is transmitted to the low-speed heavy-load gear 5 at this moment, after work is completed, the gear transmission structure stops, then the shaft 3 and the driving gear 2 are manually reversed, the driving gear 2 drives the constant motion gear 4 and the thread boss 402 on the constant motion gear 4 to reversely rotate together and push the sliding assembly 7 to return.