Efficient and accurate LED support production line and machining method thereof

文档序号:77807 发布日期:2021-10-08 浏览:32次 中文

阅读说明:本技术 一种高效精准led支架生产线及其加工方法 (Efficient and accurate LED support production line and machining method thereof ) 是由 金良清 于 2021-07-03 设计创作,主要内容包括:本发明公开了一种高效精准LED支架生产线及其加工方法,其包括:检测冲切设备、裁切弯折设备与检测分拣设备,裁切弯折设备设置于检测冲切设备与检测分拣设备之间,检测冲切设备与裁切弯折设备之间设置有连接组件,裁切弯折设备与检测分拣设备之间设置有承接组件,检测冲切设备包括第一送料拉料机构,裁切弯折设备包括第二拉料送料机构,第一送料拉料机构与第二拉料送料机构均包括送料支架、送料组件与拉料组件,送料组件设置于送料支架上,拉料组件包括顶升气缸与拉料杆,顶升气缸固定于送料组件上,拉料杆设置于顶升气缸的推杆上端,LED支架放置于送料支架的表面上,所述LED支架通过拉料组件与送料组件配合在送料支架上进行拉料送料。(The invention discloses a high-efficiency and accurate LED bracket production line and a processing method thereof, wherein the production line comprises the following steps: the detection punching equipment, the cutting bending equipment and the detection sorting equipment are arranged between the detection punching equipment and the detection sorting equipment, a connecting component is arranged between the detection punching equipment and the detection sorting equipment, a bearing component is arranged between the cutting bending equipment and the detection sorting equipment, the detection punching equipment comprises a first feeding and pulling mechanism, the cutting bending equipment comprises a second pulling and feeding mechanism, the first feeding and pulling mechanism and the second pulling and feeding mechanism respectively comprise a feeding support, a feeding component and a pulling component, the feeding component is arranged on the feeding support, the pulling component comprises a jacking cylinder and a pulling rod, the jacking cylinder is fixed on the feeding component, the pulling rod is arranged at the upper end of a push rod of the jacking cylinder, and an LED support is placed on the surface of the feeding support, the LED support is matched with the feeding component through the pulling component to pull and feed materials on the feeding support.)

1. The utility model provides a high-efficient accurate LED support production line which characterized in that, it includes: the cutting and bending device is arranged between the detection and punching device and the detection and sorting device, a connecting component is arranged between the detection and punching device and the detection and sorting device, a bearing component is arranged between the cutting and bending device and the detection and sorting device, the detection and punching device comprises a first feeding and pulling mechanism, the cutting and bending device comprises a second pulling and feeding mechanism, the first feeding and pulling mechanism and the second pulling and feeding mechanism respectively comprise a feeding support, a feeding component and a pulling component, the feeding component is arranged on the feeding support, the pulling component comprises a jacking cylinder and a pulling rod, the jacking cylinder is fixed on the feeding component, the pulling rod is arranged at the upper end of a push rod of the jacking cylinder, an LED support is placed on the surface of the feeding support, and the side edge of the LED support is provided with a pulling rod through hole matched with the pulling rod, the LED support is matched with the feeding component through the pulling component to pull and feed materials on the feeding support.

2. The efficient and accurate LED bracket production line according to claim 1, wherein the feeding bracket comprises a bottom plate, a guide post and a feeding track, the guide post is arranged at the upper end of the bottom plate, the feeding track is arranged at the upper end of the guide post, the feeding assembly comprises a servo motor, a coupler, a lead screw limiting seat, a lead screw nut, a lead screw fixing seat, a movable plate, a slider and a slide rail, the servo motor, the lead screw limiting seat, the lead screw fixing seat and the slide rail are all fixed at the bottom of the feeding track, one end of the lead screw nut is connected with the servo motor through the coupler, the other end of the lead screw nut penetrates through the lead screw limiting seat and is rotatably arranged on the lead screw fixing seat, the lead screw nut is sleeved on the lead screw, the movable plate is sleeved on the lead screw nut, one end of the slider is fixed on the lead screw nut, the other end of the slider movable plate is sleeved on the slide rail, the jacking cylinder is fixed on the movable plate, the servo motor drives the movable plate and the sliding block to slide on the sliding rail through the lead screw and the lead screw nut, so that the jacking cylinder and the material pulling rod are driven to move, and the LED support is driven to pull and feed materials on the feeding track through the material pulling rod and the material pulling rod through holes.

3. The efficient and accurate LED bracket production line according to claim 2, wherein the detection punching equipment further comprises a first machine table, an automatic feeding tray, a waste recovery device, a first detection assembly, a punching assembly and a first pressing device, the feeding support of the first pulling and feeding mechanism is arranged on the first machine table, the automatic feeding tray is fixed on the first machine table through a fixing frame, the waste recovery device is positioned below the automatic feeding tray, the first detection assembly, the punching assembly and the first pressing device are all arranged at the upper end of the feeding support of the first pulling and feeding mechanism, and the first detection assembly is a CDD single/double lens detection device.

4. The efficient and accurate LED bracket production line according to claim 3, wherein the cutting and bending device further comprises a second machine table, a cutting and bending assembly and a second pressing device, the second machine table is arranged on one side of the first machine table, the feeding support and the cutting and bending assembly of the second pulling and feeding mechanism are arranged on the second machine table side by side, the cutting and bending assembly is a cutting and bending die, and the second pressing device is arranged at the upper end of the feeding support of the second pulling and feeding mechanism.

5. The efficient and accurate LED bracket production line according to claim 4, wherein the detection punching device conveys the LED bracket for preliminary detection punching to the cutting bending device through a connection assembly, the connection assembly comprises a first feeding bracket auxiliary blanking groove, a second feeding bracket auxiliary feeding groove, a blanking sensing device and a feeding sensing device, the first feeding bracket auxiliary blanking groove is arranged at the discharge port of the first feeding bracket, the second feeding bracket auxiliary feeding groove is arranged at the feed port of the second feeding bracket, the first feeding bracket auxiliary blanking groove and the second feeding bracket auxiliary feeding groove are oppositely arranged, the blanking sensing device is fixed on a first machine table, the feeding sensing device is fixed on a second machine table, the LED bracket discharges from the first feeding bracket auxiliary blanking groove and feeds from the second feeding bracket auxiliary feeding groove after sequentially passing through the blanking sensing device and the feeding sensing device, the LED support is arranged in a U-shaped structure, and the blanking sensing device and the feeding sensing device are both infrared sensors.

6. A high efficiency and precision LED support production line as claimed in claim 4, the cutting and bending device conveys the cut and bent LED bracket to the detecting and sorting device through the bearing component, one side of the bearing component is connected with the cutting and bending component, the bearing component is a double-channel conveying component, the double-channel conveying component comprises a bearing bracket, a bearing motor, a bearing main roller, a bearing driven wheel and a bearing conveying belt, the bearing motor, the bearing main roller and the bearing driven wheel are arranged on the bearing bracket, the bearing driving wheel is connected with the bearing motor, the bearing conveyor belt is coated on the outer surfaces of the bearing main roller and the bearing driven wheel, the bearing main roller and the bearing driven wheel are driven to roll by the bearing motor, thereby drive and accept the conveyer belt and convey single LED support to detecting letter sorting equipment department from cutting the subassembly of buckling.

7. The efficient and accurate LED bracket production line according to claim 6, characterized in that the detection and sorting equipment comprises a channel conversion assembly, a single-channel conveying assembly, a second detection assembly and a sorting assembly, wherein one side of the channel conversion assembly is connected with the other side of the bearing assembly, the other side of the channel conversion assembly is connected with one side of the single-channel conveying assembly, the second detection assembly is arranged above the single-channel conveying assembly, the sorting assembly is connected with the other side of the single-channel conveying assembly, and the second detection assembly is a CDD single/double lens detection device.

8. An efficient and accurate LED support production line as claimed in claim 7, wherein the channel switching assembly comprises a switching seat, a rolling shaft, a feeding baffle and a feeding baffle conveying assembly, the switching seat is arranged between the receiving assembly and the single-channel conveying assembly, the rolling shaft is arranged on the switching seat, the rotating shaft is connected with the receiving driven wheel through a synchronous belt, the receiving driven wheel drives the rotating shaft to rotate so as to convey a single LED support of one side channel of the double-channel conveying assembly to the position of the single-channel conveying assembly, the feeding baffle is arranged at the upper end of the rolling shaft and connected with the feeding baffle conveying assembly, and the feeding baffle conveying assembly drives the feeding baffle to move, so that a single LED support of the other side channel of the double-channel conveying assembly is conveyed to the single-channel conveying assembly.

9. The efficient and accurate LED bracket production line according to claim 7, wherein the sorting assembly comprises a sorting feeding bracket, a sorting transmission assembly, a sorting blanking assembly, a defective product channel and a non-defective product channel, the sorting transmission assembly and the sorting blanking assembly are both arranged on the sorting feeding bracket, and the defective product channel and the non-defective product channel are arranged below the sorting feeding bracket side by side.

10. A processing method of a high-efficiency LED bracket is characterized by comprising the following steps:

A. the detection punching equipment conveys the LED support to a feeding support of the first material pulling and feeding mechanism through an automatic feeding disc and recovers waste paper attached to the LED support through a waste recovery device;

B. the LED support is subjected to a material pulling and feeding process through a feeding assembly and a pulling assembly of a first material pulling and feeding mechanism, so that the LED support sequentially passes through a first detection assembly, a punching assembly and a first pressing device, and the first detection assembly, the punching assembly and the first pressing device are used for carrying out primary detection, punching and pressing on the LED support;

C. the detection punching equipment is used for conveying the primarily detected and punched LED support to a feeding support of the cutting bending equipment through the mutual matching of the first feeding support auxiliary blanking groove, the second feeding support auxiliary feeding groove, the blanking induction device and the feeding induction device;

D. The cutting and bending device carries out a material pulling and feeding process through a feeding assembly and a pulling assembly of the second material pulling and feeding mechanism, so that the LED support sequentially passes through the second material pressing device and the cutting and bending assembly, and the cutting and bending assembly and the second material pressing device compress, punch and bend the LED support to form a single LED support.

E. The cutting and bending equipment conveys the single LED bracket to a channel conversion component of the detection and sorting equipment through the bearing component;

F. the detection sorting equipment sends a single LED bracket to a single-channel conveying assembly through a channel conversion assembly, and double-track feeding is converted into single-track feeding;

G. the detection sorting equipment conveys the single LED bracket to a second detection assembly through a single-channel conveying assembly for detection;

H. after the second detection assembly finishes detection, the single LED bracket is conveyed to the sorting and blanking assembly through the single-channel conveying assembly;

I. the detecting and sorting equipment conveys the good products of the LED support to the good product channel through the sorting and blanking assembly, and conveys the defective products of the LED support to the defective product channel through the sorting and transmission assembly and the distributing and blanking assembly.

Technical Field

The invention relates to the technical field of LED bracket production lines, in particular to a high-efficiency and accurate LED bracket production line and a processing method thereof.

Background

In recent years, with the continuous development of society and the continuous progress of scientific level, the LED lighting industry has been rapidly developed, and since the luminous efficiency of LEDs far surpasses that of incandescent lamps, the light intensity reaches the candle level, and the color also covers the whole visible spectrum range from red to blue, the lighting level is a great technical revolution in the development history of lighting, so that the LEDs are widely applied in various new fields, such as automobile signal lamps, traffic signal lamps, outdoor full-color large-scale display screens and special lighting sources.

The LED support is an indispensable part of an LED, the LED support is produced in large batch during production, the size or shape and size required by a customer can be obtained only after the LED support is cut and punched, and the existing LED support is conveyed in a manual conveying mode in the process of cutting and punching, so that the conveying mode is low in working efficiency, high in manual labor intensity and low in accuracy, is not beneficial to the production efficiency of the LED support, and cannot meet the requirement for efficient and rapid production of the LED; meanwhile, the problem that products are easy to leak and weld or fall off when the LED support is produced at present is solved, so that defective products are caused, existing cutting and punching equipment is not provided with a detection mechanism, defective products are found out manually, the detection mode is low in accuracy, the defective products cannot be found out completely, and the production quality of the LED support is greatly influenced.

Therefore, an efficient and accurate LED bracket production line and a processing method thereof are urgently needed in the market to solve the problem.

Disclosure of Invention

Aiming at the defects in the prior art, the invention provides an efficient and accurate LED support production line and a processing method thereof, the automation degree is high, manual operation is not needed, the functions of efficient feeding, punching, bending, detection and the like of an LED support can be realized, the detection and transmission accuracy is high, the feeding speed is high, the punching effect is good, and the practicability is high.

In order to achieve the purpose, the invention adopts the following technical scheme:

an efficient and accurate LED support production line, comprising: the cutting and bending device is arranged between the detection and punching device and the detection and sorting device, a connecting component is arranged between the detection and punching device and the detection and sorting device, a bearing component is arranged between the cutting and bending device and the detection and sorting device, the detection and punching device comprises a first feeding and pulling mechanism, the cutting and bending device comprises a second pulling and feeding mechanism, the first feeding and pulling mechanism and the second pulling and feeding mechanism comprise feeding supports, feeding components and pulling components, the feeding components are arranged on the feeding supports, the pulling components comprise jacking cylinders and pulling rods, the jacking cylinders are fixed on the feeding components, the pulling rods are arranged at the upper ends of push rods of the jacking cylinders, LED supports are placed on the surfaces of the feeding supports, and the side edges of the LED supports are provided with pulling rod through holes matched with the pulling rods, the LED support is matched with the feeding component through the pulling component to pull and feed materials on the feeding support.

As a further elaboration of the above technical solution:

in the above technical solution, the feeding bracket includes a bottom plate, a guide post and a feeding track, the guide post is disposed at the upper end of the bottom plate, the feeding track is disposed at the upper end of the guide post, the feeding assembly includes a servo motor, a coupler, a lead screw limiting seat, a lead screw nut, a lead screw fixing seat, a movable plate, a slider and a slide rail, the servo motor, the lead screw limiting seat, the lead screw fixing seat and the slide rail are all fixed at the bottom of the feeding track, one end of the lead screw nut is connected with the servo motor through the coupler, the other end of the lead screw nut penetrates through the lead screw limiting seat and is rotatably disposed on the lead screw fixing seat, the lead screw nut is sleeved on the lead screw, the movable plate is sleeved on the lead screw nut, one end of the slider is fixed on the movable plate, the other end of the slider is sleeved on the slide rail, the jacking cylinder is fixed on the movable plate, the servo motor drives the moving plate and the sliding block to slide on the sliding rail through the screw rod and the screw nut, so that the jacking cylinder and the material pulling rod are driven to move, and the LED support is driven to slide on the feeding rail through the material pulling rod and the material pulling rod through hole.

In the above technical scheme, the detection punching equipment further includes a first machine table, an automatic feeding tray, a waste recovery device, a first detection assembly, a punching assembly and a first pressing device, the feeding support of the first material pulling and feeding mechanism is arranged on the first machine table, the automatic feeding tray is fixed on the first machine table through a fixing frame, the waste recovery device is located below the automatic feeding tray, the first detection assembly, the punching assembly and the first pressing device are all arranged at the upper end of the feeding support of the first material pulling and feeding mechanism, and the first detection assembly is a CDD single/double lens detection device.

In the technical scheme, the cutting and bending equipment further comprises a second machine table, a cutting and bending assembly and a second pressing device, the second machine table is arranged on one side of the first machine table, the feeding support of the second pulling and feeding mechanism and the cutting and bending assembly are arranged on the second machine table side by side, the cutting and bending assembly is a cutting and bending die, and the second pressing device is arranged at the upper end of the feeding support of the second pulling and feeding mechanism.

In the technical scheme, the detection punching equipment conveys the LED support subjected to preliminary detection punching to the cutting bending equipment through a connecting assembly, the connecting assembly comprises a first feeding support auxiliary blanking groove, a second feeding support auxiliary feeding groove, a blanking sensing device and a feeding sensing device, the first feeding support auxiliary blanking groove is arranged at the discharge port of the first feeding support, the second feeding support auxiliary feeding groove is arranged at the feed port of the second feeding support, the first feeding support auxiliary blanking groove and the second feeding support auxiliary feeding groove are oppositely arranged, the blanking sensing device is fixed on a first machine table, the feeding sensing device is fixed on a second machine table, the LED support blanks from the first feeding support auxiliary blanking groove, and feeds from the second feeding support auxiliary feeding groove after sequentially passing through the blanking sensing device and the feeding sensing device, the LED support is arranged in a U-shaped structure, and the blanking sensing device and the feeding sensing device are both infrared sensors.

In the technical scheme, the LED support after cutting and bending is carried to detecting sorting equipment department through accepting the subassembly to the equipment of buckling that cuts, it is connected with the subassembly of bending that cuts to accept one side of subassembly, it is binary channels conveying subassembly to accept the subassembly, binary channels conveying subassembly is including accepting the support, accepting the motor, accepting the main gyro wheel, accepting from the driving wheel and accepting the conveyer belt, accept the motor, accept the main gyro wheel and accept to set up on accepting the support from the driving wheel, it is connected with accepting the motor to accept the action wheel, accept the conveyer belt cladding in accepting the main gyro wheel and accepting the surface from the driving wheel, drive through accepting the motor and accept the main gyro wheel and accept from the driving wheel roll to the drive is accepted the conveyer belt and is conveyed single LED support from the subassembly of bending that cuts to detecting sorting equipment department.

In the technical scheme, the detection sorting equipment comprises a channel conversion assembly, a single-channel conveying assembly, a second detection assembly and a sorting assembly, wherein one side of the channel conversion assembly is connected with the other side of the bearing assembly, the other side of the channel conversion assembly is connected with one side of the single-channel conveying assembly, the second detection assembly is arranged above the single-channel conveying assembly, the sorting assembly is connected with the other side of the single-channel conveying assembly, and the second detection assembly is a CDD single/double lens detection device.

In the technical scheme, passageway conversion subassembly includes conversion seat, roll axis, pay-off baffle and pay-off baffle transport module, the conversion seat sets up and is located and accepts between subassembly and the single channel transport module, the roll axis sets up on the conversion seat, the axis of rotation is connected from the driving wheel with accepting through the hold-in range, thereby drive the axis of rotation through accepting from the driving wheel and rotate the single LED support conveying of one of them side passageway of binary channels transport module to single channel transport module department, the pay-off baffle sets up in the upper end of roll axis and is connected with pay-off baffle transport module, drives the pay-off baffle through pay-off baffle transport module and removes to convey the single LED support conveying of binary channels transport module opposite side passageway to the single channel transport module.

In the technical scheme, the sorting assembly comprises a sorting feeding support, a sorting transmission assembly, a sorting blanking assembly, a defective product channel and a non-defective product channel, the sorting transmission assembly and the sorting blanking assembly are arranged on the sorting feeding support, and the defective product channel and the non-defective product channel are arranged below the sorting feeding support side by side.

A processing method of a high-efficiency LED bracket is characterized by comprising the following steps:

A. The detection punching equipment conveys the LED support to a feeding support of the first material pulling and feeding mechanism through an automatic feeding disc and recovers waste paper attached to the LED support through a waste recovery device;

B. the LED support is subjected to a material pulling and feeding process through a feeding assembly and a pulling assembly of a first material pulling and feeding mechanism, so that the LED support sequentially passes through a first detection assembly, a punching assembly and a first pressing device, and the first detection assembly, the punching assembly and the first pressing device are used for carrying out primary detection, punching and pressing on the LED support;

C. the detection punching equipment is used for conveying the primarily detected and punched LED support to a feeding support of the cutting bending equipment through the mutual matching of the first feeding support auxiliary blanking groove, the second feeding support auxiliary feeding groove, the blanking induction device and the feeding induction device;

D. the cutting and bending device carries out a material pulling and feeding process through a feeding assembly and a pulling assembly of the second material pulling and feeding mechanism, so that the LED support sequentially passes through the second pressing device and the cutting and bending assembly, and the cutting and bending assembly and the second pressing device are used for pressing, punching and bending the LED support to form a single LED support;

E. the cutting and bending equipment conveys the single LED bracket to a channel conversion component of the detection and sorting equipment through the bearing component;

F. The detection sorting equipment sends a single LED bracket to a single-channel conveying assembly through a channel conversion assembly, and double-track feeding is converted into single-track feeding;

G. the detection sorting equipment conveys the single LED bracket to a second detection assembly through a single-channel conveying assembly for detection;

H. after the second detection assembly finishes detection, the single LED bracket is conveyed to the sorting and blanking assembly through the single-channel conveying assembly;

I. the detecting and sorting equipment conveys the good products of the LED support to the good product channel through the sorting and blanking assembly, and conveys the defective products of the LED support to the defective product channel through the sorting and transmission assembly and the distributing and blanking assembly.

Compared with the prior art, the LED bracket detecting and bending device has the advantages and beneficial effects that the LED bracket detecting and bending device is reasonable in design and novel in structure, integrates the detecting and punching device, the cutting and bending device and the detecting and sorting device into a whole, is high in automation degree, and can be used for carrying out pulling and feeding on the LED bracket and simultaneously carrying out primary detection and punching through the mechanism design of the detecting and punching device, so that a poor LED bracket part is identified; by adopting the structural design of the cutting and bending equipment, the LED bracket is subjected to material pulling and feeding and is further cut and bent at the same time to form a single LED bracket; through adopting and detecting letter sorting equipment amount structural design to drawing the material pay-off and detect once more to LED, distinguish yields and defective products, and classify and settle, servo motor drives when its adoption draws the material pay-off, the accuracy of production line has been improved, through the structural design who adopts binary channels pay-off support, make the conveying efficiency of LED support higher, need not manual operation, can realize the high-efficient pay-off of LED support, it is die-cut, function such as buckle and detection, it is high to detect the conveying accuracy, the material feeding speed is fast, die-cut effect is good, therefore, the clothes hanger is strong in practicability.

To more clearly illustrate the structural features and technical means of the present invention and the specific objects and functions attained thereby, the present invention will be described in further detail with reference to the accompanying drawings and specific embodiments:

drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the overall structure of the test punch;

FIG. 3 is a schematic view of a partial structure of the test punch;

FIG. 4 is a schematic view of the overall construction of the cutting and bending apparatus;

FIG. 5 is a schematic view of a partial configuration of the cut-and-bend apparatus;

fig. 6 is a schematic view of the overall structure of the detecting and sorting equipment.

Detailed Description

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the positions or elements referred to must have specific orientations, be constructed and operated in specific orientations, and thus, are not to be construed as limiting the present invention.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood as appropriate by those of ordinary skill in the art.

As shown in fig. 1-6, an efficient and accurate LED rack production line includes: detecting punching equipment 1, cutting bending equipment 2 and detecting sorting equipment 3, wherein the cutting bending equipment 2 is arranged between the detecting punching equipment 1 and the detecting sorting equipment 3, a connecting component 4 is arranged between the detecting punching equipment 1 and the cutting bending equipment 2, a bearing component 5 is arranged between the cutting bending equipment 2 and the detecting sorting equipment 3, the detecting punching equipment 1 comprises a first material pulling and feeding mechanism 11, the cutting bending equipment 2 comprises a second material pulling and feeding mechanism 21, the first material pulling and feeding mechanism 11 and the second material pulling and feeding mechanism 21 comprise a feeding support 111, a feeding component 112 and a material pulling component 113, the feeding component 112 is arranged on the feeding support 111, the material pulling component 113 comprises a jacking cylinder and a material pulling rod, the jacking cylinder is fixed on the feeding component 112, and the material pulling rod is arranged at the upper end of a pushing rod of the jacking cylinder, the LED support is placed on the surface of the feeding support 111, a material pulling rod through hole matched with the material pulling rod is formed in the side edge of the LED support, and the LED support is matched with the feeding assembly 112 through the material pulling assembly 113 to pull and feed materials on the feeding support 111.

As a further improvement of the present invention, the feeding bracket 111 includes a bottom plate, a guide post and a feeding track, the guide post is disposed at the upper end of the bottom plate, the feeding track is disposed at the upper end of the guide post, the feeding assembly 112 includes a servo motor, a coupler, a lead screw limiting seat, a lead screw nut, a lead screw fixing seat, a movable plate, a slider and a slide rail, the servo motor, the lead screw limiting seat, the lead screw fixing seat and the slide rail are all fixed at the bottom of the feeding track, one end of the lead screw nut is connected to the servo motor through the coupler, the other end of the lead screw nut penetrates the lead screw limiting seat and is rotatably disposed on the lead screw fixing seat, the lead screw nut is sleeved on the lead screw, the movable plate is sleeved on the lead screw nut, one end of the slider is fixed on the lead screw nut, the other end of the slider is sleeved on the slide rail, and the jacking movable plate cylinder is fixed on the movable plate, the servo motor drives the moving plate and the sliding block to slide on the sliding rail through the screw rod and the screw nut, so that the jacking cylinder and the material pulling rod are driven to move, and the LED support is driven to slide on the feeding rail through the material pulling rod and the material pulling rod through hole.

As a further improvement of the present invention, the detecting and punching device 1 further includes a first machine table 12, an automatic feeding tray 13, a waste recycling device 14, a first detecting component 15, a punching component 16, and a first pressing device 17, the feeding support 111 of the first pulling and feeding mechanism 11 is disposed on the first machine table 12, the automatic feeding tray 13 is fixed on the first machine table 12 through a fixing frame, the waste recycling device 14 is located below the automatic feeding tray 13, the first detecting component 15, the punching component 16, and the first pressing device 17 are all disposed at the upper end of the feeding support 111 of the first pulling and feeding mechanism 11, and the first detecting component 15 is a CDD single/double lens detecting device.

In the above technical scheme, the cutting and bending apparatus 2 further includes a second machine table 22, a cutting and bending assembly 23 and a second pressing device 24, the second machine table 22 is disposed on one side of the first machine table 12, the feeding support 111 of the second pulling and feeding mechanism 21 and the cutting and bending assembly 23 are disposed on the second machine table 22 side by side, the cutting and bending assembly 23 is a cutting and bending mold, and the second pressing device 24 is disposed on the upper end of the feeding support 111 of the second pulling and feeding mechanism 21.

As a further improvement of the present invention, the detection punching device 1 transmits the LED support subjected to preliminary detection punching to the cutting bending device 2 through the connection assembly 4, the connection assembly 4 includes a first feeding support auxiliary discharging groove 41, a second feeding support auxiliary feeding groove 42, a discharging sensing device and a feeding sensing device, the first feeding support auxiliary discharging groove 41 is disposed at the discharging opening of the first feeding support 111, the second feeding support auxiliary feeding groove 42 is disposed at the feeding opening of the second feeding support 111, the first feeding support auxiliary discharging groove 41 and the second feeding support auxiliary feeding groove 42 are disposed opposite to each other, the discharging sensing device is fixed on the first machine 12, the feeding sensing device is fixed on the second machine 22, the LED support is discharged from the first feeding support auxiliary discharging groove 41, and is sequentially fed from the second feeding support auxiliary feeding groove 42 after passing through the discharging sensing device and the feeding sensing device, the LED support is arranged in a U-shaped structure, and the blanking sensing device and the feeding sensing device are both infrared sensors.

As a further improvement of the invention, the cutting and bending device 2 conveys the cut and bent LED support to the detecting and sorting device 3 through a receiving assembly 5, one side of the receiving assembly 5 is connected with the cutting and bending assembly 23, the receiving assembly 5 is a dual-channel conveying assembly, the dual-channel conveying assembly comprises a receiving support, a receiving motor, a receiving main roller, a receiving driven wheel and a receiving conveying belt, the receiving motor, the receiving main roller and the receiving driven wheel are arranged on the receiving support, the receiving driving wheel is connected with the receiving motor, the receiving conveying belt is coated on the outer surfaces of the receiving main roller and the receiving driven wheel, and the receiving motor drives the receiving main roller and the receiving driven wheel to roll, so that the receiving conveying belt is driven to convey the single LED support from the cutting and bending assembly 23 to the detecting and sorting device 3.

As a further improvement of the present invention, the inspecting and sorting apparatus 3 includes a channel switching assembly 31, a single-channel conveying assembly 32, a second inspecting assembly 33 and a sorting assembly 34, one side of the channel switching assembly 31 is connected to the other side of the receiving assembly 5, the other side of the channel switching assembly 31 is connected to one side of the single-channel conveying assembly 32, the second inspecting assembly 33 is disposed above the single-channel conveying assembly 32, the sorting assembly 34 is connected to the other side of the single-channel conveying assembly 32, and the second inspecting assembly 33 is a CDD single/double lens inspecting device.

As a further improvement of the present invention, the channel switching assembly 31 includes a switching seat, a rolling shaft, a feeding baffle and a feeding baffle conveying assembly, the switching seat is disposed between the receiving assembly 5 and the single-channel conveying assembly 32, the rolling shaft is disposed on the switching seat, the rotating shaft is connected to the receiving driven wheel through a synchronous belt, the receiving driven wheel drives the rotating shaft to rotate so as to convey the single LED support of the channel on one side of the double-channel conveying assembly to the single-channel conveying assembly 32, the feeding baffle is disposed at the upper end of the rolling shaft and connected to the feeding baffle conveying assembly, and the feeding baffle conveying assembly drives the feeding baffle to move, so that the single LED support of the channel on the other side of the double-channel conveying assembly is conveyed to the single-channel conveying assembly 32.

As a further improvement of the present invention, the sorting assembly 34 includes a sorting and feeding bracket 341, a sorting and driving assembly 342, a sorting and blanking assembly 343, a defective product channel 344, and a non-defective product channel 345, wherein both the sorting and driving assembly 342 and the sorting and blanking assembly 343 are disposed on the sorting and feeding bracket 341, and the defective product channel 344 and the non-defective product channel 345 are disposed below the sorting and feeding bracket 341 in parallel.

A processing method of a high-efficiency LED bracket is characterized by comprising the following steps:

A. the detection punching equipment 1 conveys the LED support to a feeding support 111 of the first material pulling and feeding mechanism through an automatic feeding disc 13 and recovers waste paper attached to the LED support through a waste recovery device 14;

B. the LED support is subjected to a material pulling and feeding process through a feeding component 112 and a pulling component 113 of the first material pulling and feeding mechanism, so that the LED support sequentially passes through the first detection component 15, the punching component 16 and the first pressing device 17, and the first detection component 15, the punching component 16 and the first pressing device 17 are used for carrying out primary detection, punching and pressing on the LED support;

C. the detection punching equipment 1 is used for conveying the LED support subjected to preliminary detection and punching to the feeding support 111 of the cutting bending equipment 2 through the mutual matching of the first feeding support auxiliary blanking groove 41, the second feeding support auxiliary feeding groove 42, the blanking induction device and the feeding induction device;

D. the cutting and bending device 2 performs a material pulling and feeding process through the feeding component 112 and the pulling component 113 of the second material pulling and feeding mechanism 21, so that the LED support sequentially passes through the second pressing device 24 and the cutting and bending component 23, and the cutting and bending component 23 and the second pressing device 24 compress, punch and bend the LED support to form a single LED support;

E. The cutting and bending device 2 conveys the single LED bracket to a channel conversion component 31 of the detection and sorting device 3 through a bearing component 5;

F. the detection sorting equipment 3 sends the single LED bracket to a single-channel conveying component 32 through a channel conversion component 31, and converts double-track feeding into single-track feeding;

G. the detection sorting equipment 3 sends the single LED bracket to a second detection assembly 33 through a single-channel conveying assembly 32 for detection;

H. after the second detection assembly 33 finishes the detection, the single LED support is conveyed to the sorting and blanking assembly 343 by the single-channel conveying assembly 32;

I. the detecting and sorting device 3 conveys the good products of the LED support to the good product channel 345 through the sorting and blanking assembly 343, and conveys the defective products of the LED support to the defective product channel 344 through the sorting and driving assembly 342 and the material distributing and blanking assembly.

The above description is only for the preferred embodiment of the present invention and is not intended to limit the present invention, so that any modifications, equivalents, improvements, etc. made to the above embodiment according to the present invention are within the scope of the present invention.

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