阅读说明：本技术 一种多规格轻钢龙骨自动打钉平台 (Automatic nailing platform of many specifications light gauge steel ) 是由 何永康 沈文坤 郭坎 于 2021-08-17 设计创作，主要内容包括：本发明公开了一种多规格轻钢龙骨自动打钉平台,其包括进料输送机构及出料输送机构,进料输送机构与出料输送机构之间设有用于进料的支撑架及用于轻钢龙骨打钉的打钉机构,打钉机构包括机架、上打钉组、下打钉组及机械手,机械手安装在机架上用于在支撑架上固定/抓取轻钢龙骨,通过上打钉组及下打钉组在支撑架上对轻钢龙骨进行打钉安装；出料输送机构设有一用于检测轻钢龙骨打钉的检测装置；本发明通过进料输送机构配合机械手输送待加工的轻钢龙骨到支撑架上,利用上打钉组及下打钉组同步移动进行上下打钉作业,无需翻面,满足多规格轻钢龙骨的使用,全自动操作,提高了工作效率。(The invention discloses an automatic nailing platform for light steel keels in various specifications, which comprises a feeding conveying mechanism and a discharging conveying mechanism, wherein a support frame for feeding and a nailing mechanism for nailing the light steel keels are arranged between the feeding conveying mechanism and the discharging conveying mechanism; the discharging and conveying mechanism is provided with a detection device for detecting nailing of the light steel keel; according to the invention, the feeding conveying mechanism is matched with the mechanical arm to convey the light steel keel to be processed to the support frame, the upper nailing group and the lower nailing group are synchronously moved to carry out upper and lower nailing operation, no turnover is required, the use of light steel keels of various specifications is met, full-automatic operation is realized, and the working efficiency is improved.)

1. The utility model provides an automatic nailing platform of many specifications light gauge steel which characterized in that: the light steel keel nailing machine comprises a feeding conveying mechanism and a discharging conveying mechanism, wherein a support frame for feeding and a nailing mechanism for nailing light steel keels are arranged between the feeding conveying mechanism and the discharging conveying mechanism, the nailing mechanism comprises a rack, an upper nailing group, a lower nailing group and a manipulator, an upper slide rail and a lower slide rail are arranged above and below the rack, the upper nailing group is slidably mounted on the upper slide rail, the lower nailing group is slidably mounted on the lower slide rail and is oppositely arranged with the upper nailing group, the manipulator is mounted on the rack and is used for fixing/grabbing the light steel keels on the support frame, and the light steel keels are nailed and mounted on the support frame through the upper nailing group and the lower nailing group; and the discharging and conveying mechanism is provided with a detection device for detecting nailing of the light steel keel.

2. The multi-specification automatic nailing platform for light steel keels according to claim 1, wherein: the feeding conveying mechanism and the discharging conveying mechanism are composed of conveying frames, conveying shafts and driving motors, the conveying frames are erected on the front side and the rear side of the nailing mechanism, the conveying shafts are arranged on the conveying frames at equal intervals, and the conveying shafts are driven by the driving motors to rotate towards the discharging conveying mechanism along the feeding conveying mechanism.

3. The multi-specification automatic nailing platform for light steel keels according to claim 1, wherein: the frame includes coexistence post, entablature and bottom end rail, entablature movable mounting is between the coexistence post, the bottom end rail is connected the coexistence post and is set up in the entablature below, it has 2 mutual parallel mount at the entablature lateral wall and towards the support frame to go up the slide rail, the slide rail has 2 mutual parallel mount at the bottom end rail lateral wall and towards the support frame down, it has 2 groups and controls the installation at last slide rail to go up nailing group, nailing group has 2 groups and controls and installs at the bottom end rail down.

4. The multi-gauge automatic nailing platform for light steel keels of claim 3, wherein: the frame still includes the display and is used for controlling the automatically controlled cabinet of nailing group, lower nailing group, display, the entablature is equipped with the magnetic grid that two levels set up between two last slide rails, it is equipped with the counter that is used for detecting its displacement distance with the magnetic grid phase installation to go up the nailing group, automatically controlled cabinet transmission signal is connected to the counter, the last nailing group of automatically controlled cabinet control counterpoint reaches nailing group synchronous displacement down.

5. The multi-gauge automatic nailing platform for light steel keels of claim 4, wherein: the electric control cabinet is connected with a control pedal for controlling the upper nailing group and the lower nailing group.

6. The multi-gauge automatic nailing platform for light steel keels of claim 3, wherein: go up nailing group and include mounting panel, last nailer, first cylinder, second cylinder and clamp plate, it passes through top shoe slidable mounting at last slide rail to go up the mounting panel, go up the nailer and install on last mounting panel, through nailing ware nailing down in the promotion of first cylinder, the second cylinder is installed with the clamp plate and is promoted it and light gauge steel looks butt and be used for the cooperation to go up the nailer operation.

7. The multi-gauge automatic nailing platform for light steel keels of claim 3, wherein: nailing group is including lower mounting panel, lower nailer and third cylinder down, the mounting panel is through lower slider slidable mounting at lower slide rail down, the nailer is installed under on the mounting panel down, through the nailer nailing that makes progress under the third cylinder promotes.

8. The multi-gauge automatic nailing platform for light steel keels of claim 3, wherein: the frame still includes two sets of lift groups that are used for controlling the entablature and go up and down, and is two sets of lift group all includes regulating block, accommodate the lead screw and base, the regulating block with entablature looks rigid coupling and rotate with accommodate the lead screw and be connected, accommodate the lead screw install on the base and through its rotation of a driving motor control, the base is connected with a transmission shaft, through driving motor drive transmission shaft drives another lift group's accommodate the lead screw and rotates.

9. The multi-specification automatic nailing platform for light steel keels according to claim 1, wherein: the detection device comprises a detection frame and a detection camera, wherein the detection frame is provided with a cross and 4 support legs for supporting the cross, the detection camera is installed on the cross and arranged downwards, and the detection camera detects out a light steel keel on the material conveying mechanism and transmits collected information to the background server through wireless signals.

10. The multi-specification automatic nailing platform for light steel keels according to claim 1, wherein: the manipulator is provided with an electromagnetic chuck, and the light steel keel on the support frame is fixed/grabbed through the electromagnetic chuck.

Technical Field

The invention relates to the technical field of light steel keel production equipment, in particular to an automatic nailing platform for light steel keels of multiple specifications.

Background

The light gauge steel of commonly used in the building trade, the light gauge steel need assemble the frame construction who constitutes different demands to it in process of production, prior art is that the light gauge steel manual work of different parts is moved or hoist and mount machine hoist and mount to the nailing platform through the staff, it is fixed to utilize the nailing machine to carry out the nailing concatenation to the light gauge steel on the nailing platform, carry out the turn-over nailing afterwards, such operation mode is wasted time and energy, degree of automation is low, be difficult to satisfy industrial production's high efficiency requirement.

Disclosure of Invention

The invention aims to provide an automatic nailing platform for multi-specification light steel keels, wherein a feeding and conveying mechanism is matched with a mechanical arm to convey the light steel keels to be processed to a support frame, an upper nailing group and a lower nailing group synchronously move to carry out upper and lower nailing operation, turning is not needed, the use of the multi-specification light steel keels is met, full-automatic operation is realized, and the working efficiency is improved.

In order to achieve the purpose, the invention adopts the following technical scheme:

the automatic nailing platform for the light steel keels of multiple specifications comprises a feeding conveying mechanism and a discharging conveying mechanism, wherein a support frame for feeding and a nailing mechanism for nailing the light steel keels are arranged between the feeding conveying mechanism and the discharging conveying mechanism, the nailing mechanism comprises a rack, an upper nailing group, a lower nailing group and a manipulator, an upper slide rail and a lower slide rail are arranged above and below the rack, the upper nailing group is slidably mounted on the upper slide rail, the lower nailing group is slidably mounted on the lower slide rail and is oppositely arranged with the upper nailing group, the manipulator is mounted on the rack and is used for fixing/grabbing the light steel keels on the support frame, and the light steel keels are nailed and mounted on the support frame through the upper nailing group and the lower nailing group; and the discharging and conveying mechanism is provided with a detection device for detecting nailing of the light steel keel.

Furthermore, the feeding conveying mechanism and the discharging conveying mechanism are respectively composed of a conveying frame, conveying shafts and a driving motor, the conveying frames are erected on the front side and the rear side of the nailing mechanism, the conveying shafts are arranged on the conveying frames at equal intervals, and the driving motors drive the conveying shafts to rotate towards the discharging conveying mechanism along the feeding conveying mechanism.

Further, the frame includes coexistence post, entablature and bottom end rail, entablature movable mounting is between the coexistence post, the bottom end rail is connected the coexistence post and is set up in the entablature below, the top end rail has 2 mutual parallel mount at the entablature lateral wall and towards the support frame, the bottom end rail has 2 mutual parallel mount at the bottom end rail lateral wall and towards the support frame, it has 2 groups and controls the installation at the top end rail to go up nailing group, nailing group has 2 groups and controls and installs at the bottom end rail down.

Further, the frame still includes the display and is used for controlling the automatically controlled cabinet of nailing group, lower nailing group, display, the entablature is equipped with the magnetic grid that two levels set up between two last slide rails, it is equipped with the counter that is used for detecting its displacement distance with the installation of magnetic grid looks to go up the nailing group, the counter is connected automatically controlled cabinet transmission signal, the last nailing group of automatically controlled cabinet control counterpoint reaches nailing group synchronous displacement down.

Furthermore, the electric control cabinet is connected with a control pedal for controlling the upper nailing group and the lower nailing group.

Further, go up nailing group and include mounting panel, last nailer, first cylinder, second cylinder and clamp plate, go up the mounting panel through last slider slidable mounting at last slide rail, go up the nailer and install on last mounting panel, through the downward nailing of nailer is promoted in first cylinder, the second cylinder is installed with the clamp plate and is promoted its and light gauge steel looks butt and be used for the cooperation to go up the nailer operation.

Further, nailing group is including lower mounting panel, lower nailer and third cylinder down, the mounting panel is through lower slider slidable mounting at lower slide rail down, the nailer is installed under on the mounting panel down, through the nailing ware nailing that makes progress under the third cylinder promotes.

Further, the frame still includes two sets of lift groups that are used for controlling the entablature and go up and down, and is two sets of lift group all includes regulating block, accommodate the lead screw and base, the regulating block with entablature looks rigid coupling and rotate with accommodate the lead screw and be connected, accommodate the lead screw install on the base and through its rotation of a driving motor control, the base is connected with a transmission shaft, through driving motor drive transmission shaft drives another lift group's accommodate the lead screw and rotates.

Further, detection device includes the detection frame and detects the camera, the detection frame is equipped with cross and 4 stabilizer blades that support the cross, it installs on the cross and sets up down to detect the camera, it detects out the light steel keel on the material conveying mechanism and transmits the information of gathering for background server through wireless signal to detect the camera.

Furthermore, the manipulator is provided with an electromagnetic chuck, and the light steel keel on the support frame is fixed/grabbed through the electromagnetic chuck.

After adopting the technical scheme, compared with the background technology, the invention has the following advantages:

1. according to the invention, the light steel keel to be nailed is conveyed to the support frame through the feeding conveying mechanism, the light steel keel is grabbed/fixed on the support frame by matching with the manipulator, the upper nailing group is slidably mounted on the upper sliding rail of the frame, the lower nailing group is slidably mounted on the lower sliding rail of the frame and moves synchronously with the upper nailing group, nailing is synchronously performed up and down on the support frame, no face turning is needed, the light steel keel is grabbed by the manipulator and placed on the discharging conveying mechanism, and the discharging conveying mechanism conveys the nailed light steel keel to the detection device for detection, so that the full-automatic operation is realized, and the working efficiency is improved.

2. According to the invention, the upper nailing group is arranged on the upper cross beam, the lower nailing group is arranged on the lower cross beam, the upper cross beam moves up and down between the stand columns through the lifting group, the adjusting block is utilized to drive the upper cross beam to adjust the height on the adjusting screw rod, the driving motor is used for driving the adjusting screw rod to rotate and driving the transmission shaft on the base respectively so as to drive the adjusting screw rod of the other group to rotate, the structure is simple, the operation is convenient, and the nailing requirements of light steel keels of different specifications are met by controlling the up-and-down movement of the upper cross beam.

3. The upper nailing group is arranged on the upper sliding rail in a sliding mode through the upper sliding block, the upper nailing group is provided with a counter and matched with the magnetic grid arranged between the upper sliding rail, displacement data of the upper nailing group are collected through the counter and fed back to the background server, the lower nailing group and the upper nailing group are controlled by the electric control cabinet to move synchronously, and the control is accurate and high in efficiency.

4. According to the invention, the pressing plate is pushed to press downwards by the second cylinder and is abutted against the light steel keel, and the light steel keel is matched with the mechanical arm and the support frame, so that the stability of the light steel keel is increased, and the nailing efficiency of the upper nailing device and the lower nailing device is improved.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is an elevational view of the overall construction of the present invention;

FIG. 3 is a side view of the overall structure of the present invention;

FIG. 4 is a top view of the overall structure of the present invention;

FIG. 5 is a front view of the nailing mechanism of the present invention;

FIG. 6 is a side view of the nailing mechanism of the present invention;

FIG. 7 is a schematic view of a nailing mechanism according to the present invention;

FIG. 8 is a schematic view of an upper nailing set according to the present invention;

FIG. 9 is a schematic view of a lower nailing set of the present invention.

Description of reference numerals:

the automatic nailing machine comprises a feeding conveying mechanism 1, a discharging conveying mechanism 2, a supporting frame 3, a nailing mechanism 4 and a detection device 5;

the automatic nail feeding machine comprises a rack 41, an upper nailing group 42, a lower nailing group 43, a manipulator 44, an upper sliding rail 45, a lower sliding rail 46, a magnetic grid 47, a counter 48 and a control pedal 49;

the device comprises upright columns 411, upper cross beams 412, lower cross beams 413, a display 414, an electric control cabinet 415, an adjusting block 416, an adjusting screw rod 417, a base 418 and a transmission shaft 419;

an upper mounting plate 421, an upper nailing device 422, a first air cylinder 423, a second air cylinder 424, a pressing plate 425;

a lower mounting plate 431, a lower nailing device 432 and a third cylinder 433;

the device comprises a detection frame 51, a detection camera 52, a cross 511 and a support leg 512.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

In the present invention, it should be noted that the terms "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are all based on the orientation or positional relationship shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the apparatus or element of the present invention must have a specific orientation, and thus, should not be construed as limiting the present invention.

Examples

The invention discloses an automatic nailing platform for multi-specification light steel keels, which is matched with the drawings of fig. 1-9 and comprises a feeding conveying mechanism 1 and a discharging conveying mechanism 2, wherein a support frame 3 for feeding and a nailing mechanism 4 for nailing the light steel keels are arranged between the feeding conveying mechanism 1 and the discharging conveying mechanism 2, the nailing mechanism 4 comprises a rack 41, an upper nailing group 42, a lower nailing group 43 and a manipulator 44, an upper slide rail 45 and a lower slide rail 46 are arranged above and below the rack 41, the upper nailing group 42 is slidably mounted on the upper slide rail 45, the lower nailing group 43 is slidably mounted on the lower slide rail 46 and is arranged opposite to the upper nailing group 42, the manipulator 44 is mounted on the rack 41 and is used for fixing/grabbing the light steel keels on the support frame 3, and the light steel keels are nailed and mounted on the support frame 3 through the upper nailing group 42 and the lower nailing group 43; the discharging and conveying mechanism 2 is provided with a detection device 5 for detecting the nailing of the light steel keel.

The support frame 3 is composed of a support column and a support plate, and the support plate is supported by the support column to form a nailing processing area of the nailing mechanism.

The manipulator 44 is provided with an electromagnetic chuck for fixing/grabbing the light steel keel on the support frame 3, and the rotating mechanism of the manipulator 44 is the prior art, and the description of the embodiment is omitted.

This embodiment will treat the light gauge steel of nailing processing through feeding conveying mechanism 1 and carry on support frame 3, cooperation manipulator 44 snatchs/fixes on support frame 3, go up nailing group 42 slidable mounting at the last slide rail 45 of frame 41, lower nailing group 43 slidable mounting at the lower slide rail 46 of frame 41 and with last nailing group 42 synchronous motion, synchronous nailing from top to bottom at support frame 3, need not the turn-over, snatch the light gauge steel through manipulator 44 and place at ejection of compact conveying mechanism 2, ejection of compact conveying mechanism 2 carries detection device 5 departments with the light gauge steel that the nailing was accomplished to detect, full automatic operation, and the work efficiency is improved.

The feeding conveying mechanism 1 and the discharging conveying mechanism 2 are composed of conveying frames, conveying shafts and driving motors, the conveying frames are arranged on the front side and the rear side of the nailing mechanism 4, the conveying shafts are arranged on the conveying frames at equal intervals, and the conveying shafts are driven by the driving motors to rotate towards the discharging conveying mechanism 2 along the feeding conveying mechanism 1.

The rack 41 comprises two upright columns 411, an upper cross beam 412 and a lower cross beam 413, the upper cross beam 412 is movably mounted between the two upright columns 411, the inner sides of the upright columns 411 are relatively provided with sliding grooves or upright column slide rails, the side wall of the upper cross beam 412 is provided with an upper cross beam slide block mounted with the upper cross beam, the lower cross beam 413 is connected with the two upright columns 411 and is arranged below the upper cross beam 412, the upper slide rails 45 are provided with 2 upper cross beams 412 which are mounted in parallel with each other and face the support frame 3, the lower slide rails 46 are provided with 2 lower cross beams which are mounted in parallel with each other and face the support frame 3, the upper nailing group 42 is provided with 2 groups and is mounted on the upper slide rails 45 left and right, and the lower nailing group 43 is provided with 2 groups and is mounted on the lower slide rails 46 left and right.

The bottom of the upright column 411 is provided with a foot plate, the foot plate and the upright column 411 are connected with a reinforcing plate for improving the structural stability, the bottom of the support frame 3 and the foot plate are both provided with support screws, and the height of the frame/support frame is adjusted through the support screws; a reinforcing beam is connected between the two columns 411 for improving the structural stability.

The rack 41 further comprises a display 414 and an electric control cabinet 415 for controlling the upper nailing group 42, the lower nailing group 43 and the display 414, preferably a touch display, so as to control the control mode of the electric control cabinet 415 and display the control state of the nailing mechanism 4, the upper cross beam 412 is provided with two horizontally arranged magnetic grids 47 between the two upper slide rails 45, the upper nailing group 42 is provided with a counter 48 which is arranged with the magnetic grids 47 and is used for detecting the displacement distance of the magnetic grids 47, the counter 48 is connected with the electric control cabinet 415 for transmitting signals, and the electric control cabinet 415 controls the upper nailing group 42 and the lower nailing group 43 which are aligned to synchronously displace.

The electric control cabinet 415 is connected with a control pedal 49 for controlling the upper nailing group 42 and the lower nailing group 43, and the control pedal 49 and the electric control cabinet 415 are used for controlling, so that a worker can manually control the upper nailing group 42 and the lower nailing group 43 to work according to requirements, and the control requirements are met through full-automatic and manual operation.

Go up nailing group 42 and include last mounting panel 421, go up nailer 422, first cylinder 423, second cylinder 424 and clamp plate 425, go up mounting panel 421 through last slider slidable mounting at last slide rail 45, go up nailer 422 and install on last mounting panel 421, promote through first cylinder 423 and go up nailer 422 nailing down, second cylinder 424 installs mutually with clamp plate 425 and promotes it and light gauge steel butt be used for cooperating the operation of last nailer 422.

The pressing plate 425 has an opening portion adapted to the upper nailing device 422, the opening portion is defined as a nailing region, and the nailing device 422 performs nailing operation to the light gauge steel through the opening portion.

The lower nailing group 43 comprises a lower mounting plate 431, a lower nailing device 432 and a third air cylinder 433, wherein the lower mounting plate 431 is slidably mounted on the lower slide rail 46 through a lower slide block, the lower nailing device 432 is mounted on the lower mounting plate 431, and the lower nailing device 432 is pushed by the third air cylinder 433 to upwards nail.

The upper nailing group 42 and the lower nailing group 43 are both provided with nailing belts for operation of the upper nailing device 422 and the lower nailing device 432, and nails are carried by the nailing belts, so that the nailing operation of the upper nailing device 422 and the lower nailing device 432 is facilitated, and the replacement is convenient.

The pressing plate 425 is pushed to be pressed downwards through the second air cylinder 424 and is abutted to the light steel keel, the light steel keel is matched with the mechanical arm 44 and the support frame 3, the stability of the light steel keel is improved, and the nailing efficiency of the upper nailing device 422 and the lower nailing device is improved.

The frame 41 further includes two lifting sets for controlling the lifting of the upper beam 412, each of the two lifting sets includes an adjusting block 416, an adjusting screw 417 and a base 418, the adjusting block 416 is fixedly connected with the upper beam 412 and is rotatably connected with the adjusting screw 417, the adjusting screw 417 is mounted on the base 418 and is controlled to rotate by a driving motor, the base 418 is connected with a transmission shaft 419, and the transmission shaft 419 is driven by the driving motor to drive the adjusting screw 417 of the other lifting set to rotate.

The nailing group 42 is installed through the upper beam 412 in this embodiment, the nailing group 43 is installed under the lower beam 413, the upper beam 412 moves up and down between the upright columns 411 through the lifting group, the adjusting block 416 is utilized to drive the upper beam 412 to adjust the height on the adjusting screw 417, thereby the adjusting screw 417 is driven to rotate and the driving transmission shaft 41+ is driven to rotate another group of adjusting screw 417 on the base 418 through the driving motor respectively, the structure is simple, the operation is convenient, the up-and-down movement through the upper beam 412 is controlled, and the nailing requirements of the light steel keels with different specifications are met.

The detection device 5 comprises a detection frame 51 and a detection camera 52, the detection frame 51 is provided with a cross 511 and 4 support legs 512 for supporting the cross 511, the detection camera 52 is arranged on the cross and is arranged downwards, the detection camera 52 detects a light steel keel on the material conveying mechanism 2 and transmits acquired information to a background server through wireless signals, the background server is connected with an electric control cabinet 415 and transmits control instructions, and the electric control cabinet 415 further controls the upper nailing group 42 and the lower nailing group 43 according to the control instructions; the detection camera 52 captures and identifies the nailing position of the light steel keel, and the background server analyzes the nailing quality and feeds the nailing quality back to the staff.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.